Touch Control Switch + - R6 R4 R8 R7 CAT# Grading. Assembly Instructions by Earl D. Gates SUNY Oswego Fall Conference 2007.
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1 Grading Name: Class: Shade the number in column A that reflects your ability. In column B, have your instructor do the same. 6. Ability to identify and use basic electronic assembly tools. 8. Ability to follow verbal instructions Basic understanding of circuit operation Touch Control Switch PCB operational Subtotal Column A Period: Column B 1. Work log completed Understanding of printed circuit board Ability to locate electronic components on PCB Ability to identify basic electronic components Ability to solder and practice safety precautions Ability to follow written instructions Grand Total (Subtotal A+B) /40 /40 10 /80 Earl D. Gates - Rev (Kit by Kelvin (R)) SUNY Oswego - Technology Education - Fall Conference 2007 ELAY OUTPUT 1999 Copyright 5-9 VDC Touch Control Switch + - Assembly Instructions by Earl D. Gates SUNY Oswego Fall Conference 2007 RLY1 R7 R1 R6 R4 R2R3 U1 R5 TOUCH SWITCH
2 Work Log Schematic / Parts List Shade in the number of class periods it took to complete each section. ET R1 R2 R3 1. Installing the power supply Installing and testing the LED U1A LED1 K K1 A Relay Output 3. Installing the flip-flop U1B B 4. Installing the pull-up resistors R4 R5 R6 R7 5. Installing the relay Installing the transistor driver Testing the Touch Control Switch Resistors Quantity Designator Value Description 6 R 1 - R MΩ +5% 1/ 4 Watt Resistor 1 R 7 10 KΩ +5% 1/ 4 Watt Resistor 1 R 8 1 KΩ +5% 1/ 4 Watt Resistor Semiconductors 1 LED 1 Red Diffused Red LED 1 Q 1 2N3904 NPN Transistor 1 U 1 CD4011 Quad 2-input NAND Gate Miscellaneous 1 SW 1 SPST Switch Power Switch 1 RLY 1 SPST Relay 1 Battery Clip Battery Clip ga Wire Leg Warmers i 9
3 Printed Circuit Board Layout Power Supply Copyright 1999 RELAY OUTPUT 1999 Copyright 5-9 VDC + - Vcc RLY1 R1 R7 R6 R4 V1 9 V R2R3 U1 R5 TOUCH SWITCH 1. Obtain etched printed circuit board (PCB). 2. Inspect PCB for defects. 3. Install and solder battery clip. 4. Install and solder switch SW 1 (slide to off) 8 1
4 AT LED Testing C E 1.0k? LED1 Jumper RELAY OUTPUT Copyright VDC + - RLY1 R7 R1 R6 R4 R2 R3 U1 R5 TOUCH SWITCH 1. Install and solder resistor R Install leg warmers on LED Install and solder LED 1. Testing 1. Connect a jumper between collecter and emitter of Q 1 using piece of resistor lead 2. Connect 9 volt battery to battery clip. 3. Slide switch SW 1 to position. 4. Describe what occurs below. 3/16 Leg Warmers Cathode Procedure 1. Connect battery to battery connector. 2. Slide switch SW 1 to on. 3. Touch the pad and GND (center pad) to set the Flip-Flop. LED 1 should light and the relay will energize. 4. Touch the pad and GND pad to reset the Flip-Flop. LED1 should turn off and the relay de-energize. TIP: Connect a ohmmeter to the relay terminal to monitor on-off condition. 5. If LED1 turns on and off and the relay energizes and de-energizes, congratulations for successfully completing the Touch Control Switch. 5. Remove jumper. See your instructor if the circuit does not work as indicated. 2 7
5 Transistor Driver Flip-Flop S 1 2 U1A 3 Q LED1 RLY1 A K OUT B R 5 6 U1B 4 IN R7 1. Install and solder transistor Q 1. (Use leg warmers) 2. Install and solder resistors R Install and solder timer IC U 1. (Bend opposite corner leads 45 o to hold chip in place) TIP: Solder the IC pins in the following order; 1, 13, 3, 11, 5, 9, 7 then solder pins 14, 2, 12, 4, 10, 6, 8 to prevent overheating. 6 3
6 Pull-up Resistor Relay R1 R2 R3 U1A OUT A U1B RLY1 K Relay Output B R4 R5 R6 1. Install and solder resistors R 1 R Install and solder relay RLY1 2. Install and solder resistors R 4 R 6. TIP: Look for notch on relay to orient it properly on the PCB. 4 5
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