Compact Operating Instructions

Transcription

1 Drive Technology \ Drive Automation \ System Integration \ Services Compact Operating Instructions MOVIMOT MM..D with AS-Interface and AC Motor DRS/DRE/ Edition 04/ / EN

2 SEW-EURODRIVE Driving the world

3 Contents Contents 1 General Information Scope of this documentation Structure of the safety notes Safety Notes General Target group Designated use Other applicable documentation Transportation, storage Installation Electrical connection Safe disconnection Operation Type Designations Sample motor nameplate Sample inverter nameplate Unit identification AS-Interface option nameplate (example) "Mounting close to the motor" design Mechanical Installation MOVIMOT gearmotor Installing the MOVIMOT inverter close to the motor Tightening torques Electrical Installation Installation instructions Connecting MOVIMOT MM../AVSK (connection option A) Connecting MOVIMOT MM../AZSK (connection option B) Connecting MOVIMOT MM../AND3/AZSK (connection option C) Connecting MOVIMOT MM../AZZK (connection option D1 / D2) Connecting MOVIMOT MM../AND3/AZZK (connection option D3 / D4) Connection between MOVIMOT and motor, mounted close to motor PC connection MOVIMOT with Binary Slave Startup in "Easy" Mode Important notes on startup Description of the controls Description of DIP switches S Description of DIP switches S Startup procedure Supplementary notes for installation close to the motor

4 Contents 7 Operation Operating display Service Status and error display Replacing units Declaration of Conformity

5 General Information Scope of this documentation 1 MOVIMOT Æ MM..D with AS-Interface and AC Motor DRS/DRE/ 1 General Information 1.1 Scope of this documentation This documentation contains the general safety notes and selected information regarding MOVIMOT MM..D with AS-Interface and AC motor DRS/DRE/. Please note that this documentation does not replace the detailed operating instructions. Read the detailed operating instructions before you start working with MOVIMOT MM..D. Observe the information, instructions and notes in the detailed operating instructions and the "AC Motors DR , 315" operating instructions. This is essential for fault-free operation of MOVIMOT MM..D and fulfillment of any rights to claim under guarantee. The enclosed CD or DVD contains PDF files of the additional operating instructions as well as further MOVIMOT MM..D documentation. All SEW-EURODRIVE s technical documentation is available for download in PDF format from the SEW-EURODRIVE website: Structure of the safety notes The safety notes in these operating instructions are designed as follows: Pictogram SIGNAL WORD Type and source of danger. Possible consequence(s) if disregarded. Measure(s) to prevent the danger. Pictogram Signal word Meaning Consequences if disregarded Example: DANGER Imminent danger Severe or fatal injuries General danger WARNING Possible dangerous situation Severe or fatal injuries CAUTION Possible dangerous situation Minor injuries Specific danger, e.g. electric shock NOTICE Possible damage to property Damage to the drive system or its environment INFORMA- TION Useful information or tip. Simplifies the handling of the drive system. 5

6 2 Safety Notes General 2 Safety Notes The following basic safety notes must be read carefully to prevent injury to persons and damage to property. The operator must ensure that the basic safety notes are read and observed. Make sure that persons responsible for the plant and its operation, as well as persons who work independently on the unit, have read through the operating instructions carefully and understood them. If you are unclear about any of the information in this documentation, please contact SEW-EURODRIVE. 2.1 General Never install or start up damaged products. Submit a complaint to the shipping company immediately in the event of damage. During operation, MOVIMOT drives can have live, bare and movable or rotating parts as well as hot surfaces, depending on their enclosure. Removing covers without authorization, improper use as well as incorrect installation or operation may result in severe injuries to persons or damage to property. Refer to the documentation for additional information. 2.2 Target group Only qualified electricians are authorized to install, startup or service the units or correct unit faults (observing IEC or CENELEC HD 384 or DIN VDE 0100 and IEC or DIN VDE 0110 as well as national accident prevention guidelines). Qualified personnel in the context of these basic safety notes are persons familiar with installation, assembly, startup and operation of the product who possess the necessary qualifications. Any activities regarding transportation, storage, operation, and disposal must be carried out by persons who have been instructed appropriately. 2.3 Designated use MOVIMOT inverters are components intended for installation in electrical systems or machines. In case of installation in machines, startup of the MOVIMOT inverters (i.e. start of designated operation) is prohibited until it is determined that the machine meets the requirements stipulated in the EC Directive 2006/42/EC (machine guideline). Startup (i.e. the start of designated use) is only permitted under observance of the EMC directive 2004/108/EC. MOVIMOT inverters comply with the regulations of the Low Voltage Directive 2006/95/ EC. The standards given in the declaration of conformity are used for the MOVIMOT inverter. You must observe the technical data and information on the connection requirements as provided on the nameplate and in the documentation Safety functions The MOVIMOT inverter must not perform safety functions unless these functions are described and expressly permitted. 6

7 Safety Notes Other applicable documentation Hoist applications You have to observe the specific configuration and the settings for hoist applications for MOVIMOT inverters to be used in hoist applications. MOVIMOT inverters must not be used as a safety device in hoist applications. 2.4 Other applicable documentation Note also the following documentation: "DR , 315 AC Motors" operating instructions 2.5 Transportation, storage You must observe the notes on transportation, storage and proper handling. Comply with the requirements for climatic conditions stated in the "Technical Data" chapter. Tighten installed eyebolts securely. They are designed for the weight of the MOVIMOT drive. Do not attach any additional loads. Use suitable, sufficiently rated handling equipment (e.g. rope guides) if required. 2.6 Installation The units must be installed and cooled according to the regulations and specifications in the corresponding documentation. Protect the MOVIMOT inverters from improper strain. The following applications are prohibited unless the unit is explicitly designed for such use: Use in potentially explosive atmospheres. Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc. Use in non-stationary applications with strong mechanical oscillation and impact loads; see chapter "Technical Data". 7

8 2 Safety Notes Electrical connection 2.7 Electrical connection Observe the applicable national accident prevention guidelines when working on live MOVIMOT drive inverters (e.g. BGV A3). Perform electrical installation according to the pertinent regulations (e.g. cable cross sections, fusing, protective conductor connection). For any additional information, refer to the applicable documentation. You will find notes on EMC-compliant installation, such as shielding, grounding, arrangement of filters and routing of lines, in the documentation of the MOVIMOT inverter. The manufacturer of the system or machine is responsible for maintaining the limits established by EMC legislation. Protective measures and protection devices must comply with the regulations in force (e.g. EN or EN ). A voltage test according to EN :2007 chapter is required for MOVIMOT drives prior to startup in order to ensure the insulation. 2.8 Safe disconnection MOVIMOT inverters meet all requirements for safe disconnection of power and electronic connections in accordance with EN All connected circuits must also satisfy the requirements for safe disconnection. 2.9 Operation Systems with integrated MOVIMOT inverters must be equipped with additional monitoring and protection devices according to the applicable safety guidelines, such as the law governing technical equipment, accident prevention regulations, etc. Additional protective measures may be necessary for applications with increased potential risk. Do not touch live components and power connections immediately after separation of the MOVIMOT inverter from the supply voltage because there may still be some charged capacitors. Wait at least for 1 minute after having switched off the supply voltage. As soon as supply voltages are present at the MOVIMOT inverter, the terminal box must be closed (i.e. the MOVIMOT inverter and, if applicable, the connector of the hybrid cable must be connected). The fact that the status LED and other display elements are no longer illuminated does not indicate that the unit has been disconnected from the supply system and no longer carries any voltage. Mechanical blocking or internal safety functions of the unit can cause a motor standstill. Eliminating the cause of the problem or performing a reset may result in the drive restarting automatically. If, for safety reasons, this is not permitted for the driven machine, disconnect the unit from the supply system before correcting the error. Caution: Danger of burns: The surface temperature of the MOVIMOT drive and of external options, e.g. the heat sink of the braking resistor, can exceed 60 C during operation! 8

9 Type Designations Sample motor nameplate 3 3 Type Designations 3.1 Sample motor nameplate Bruchsal/Germany RF47DRE90L4BE2/MM15/MO/AVSK C V Hz A 3.5 Iso.Kl. 155(F) kw 1.5 Hz 50 r/min 1400/86 CT 1:5 TEFC I Nm 166 IP 54 M.L. 02 IM M1 kg 31 3~ V BR Nm 13 kw 1.5 Hz 50 eff % CLP CC VGB I Made in Germany RF 47 DRE 90L4 BE2/MM15/MO/AVSK Plug connector for AS-Interface Additional feature: inverter 1) e.g. MLK30A MOVIMOT inverter Optional design motor (brake) Size, number of poles on motor Motor series Gear unit size Gear unit series 1) The nameplate only displays options installed at the factory. 9

10 3 Type Designations Sample inverter nameplate 3.2 Sample inverter nameplate Status: A / Typ MM15D Sach.Nr Eingang / Input Serien Nr Ausgang / Output U= 3x V AC U= 3x0V...U Input D Bruchsal f= Hz f= Hz Made in Germany I= 3.5A AC I= 4.0A AC MOVIMOT T= C Antriebsumrichter P-Motor 1.5kW / 2.0HP Drive Inverter P-Motor (S3/25%): 2.2kW / 3.3HP Use 60/75 C copper wire only. Tighten terminals to 13,3in. - ibs.(1.5 Nm) Suitable for use on a circuit capable of delivering not more than 5000ms MM 15 D N2936 CH01 Design (00 = Standard) Connection type (3 = 3-phase) Supply voltage (50 = AC V) (23 = AC V) Version D Motor power (15 = 1.5 kw) MOVIMOT series 3.3 Unit identification The unit identification [1] on the top of the MOVIMOT inverter provides information about the inverter type [2], inverter part number [3], unit power [4]. [2] [3] [4] [1] AS-Interface option nameplate (example) [1] [2] [3] [1] AS-interface option unit designation [2] Part number [3] Connection type identification 10

11 Type Designations "Mounting close to the motor" design "Mounting close to the motor" design The following illustration shows an example of the MOVIMOT inverter mounted close to the motor with corresponding nameplate and type designation: MM30D /0/P22A/RR4A/AVSK/APG4/MLK MM30D /0/P22A/RR4A/AVSK/APG4/MLK Additional feature: inverter 1) Plug connector for the connection to the motor Plug connector option Terminal box design Adapter for mounting close to the motor 21 = Size 1 22 = Size 2 Connection type 0 = 1 = 1) The nameplate only displays options installed at the factory. MOVIMOT inverter 11

12 4 Mechanical Installation MOVIMOT gearmotor 4 Mechanical Installation 4.1 MOVIMOT gearmotor Before you start Only install the MOVIMOT drive if: The entries on the nameplate of the drive match the voltage supply system. The drive is undamaged (no damage caused by transportation or storage). You are certain that the following requirements have been fulfilled: Ambient temperature corresponds to the specifications in chapter "Technical Data". Note that the temperature range of the gear unit can also be restricted (see gear unit operating instructions). No oil, acid, gas, vapors, radiation, etc. Installation tolerances The following tables shows the permitted tolerances of the shaft ends and flanges of the MOVIMOT drive. Shaft end Diameter tolerance according to EN ISO j6 with Ø 26 mm ISO k6 with Ø 38 mm up to 48 mm ISO m6 at Ø 55 mm Center bore in accordance with DIN 332, shape DR.. Flanges Centering shoulder tolerance in accordance with EN ISO j6 with Ø 250 mm ISO h6 with Ø 300 mm 12

13 Mechanical Installation MOVIMOT gearmotor Installing MOVIMOT Observe the following notes for mounting the MOVIMOT drive: Install/mount the MOVIMOT drive only in the mounting position specified on the motor nameplate on a level, vibration-free, and torsionally rigid support structure. Clean the output shafts thoroughly to ensure they are free of anti-corrosion agents (use a commercially available solvent). Do not allow the solvent to penetrate the bearings and shaft seals this could damage the material. Carefully align the MOVIMOT inverter and the motor, to avoid placing any unacceptable strain on the motor shafts (observe permissible overhung load and axial load data!). Do not butt or hammer the shaft end. Use an appropriate cover to prevent objects or fluids from entering motors in vertical mounting positions. Ensure there is sufficient clearance around the unit to allow for adequate cooling. Furthermore, the unit must be positioned in such a way that it does not reuse the air warmed by other devices. Balance components for subsequent mounting on the shaft with a half key (output shafts are balanced with a half key). Existing condensation drain holes must be sealed with plastic plugs. They must not be opened unless needed. Open condensation drain holes are not permitted. If condensation drain holes are open, higher degrees of protection are no longer possible. NOTICE The degree of protection specified in the technical data only applies if the MOVIMOT inverter is properly installed. When the MOVIMOT inverter is removed from the connection box, it might be damaged by humidity or dust. Protect the MOVIMOT inverter when it is removed from the connection box Installation in damp locations or in the open Observe the following notes for mounting the MOVIMOT drive in damp areas or in the open: Use suitable cable glands for the supply leads (use reducing adapters if necessary). Coat the threads of cable glands and filler plugs with sealing compound and tighten them well; then coat them again. Seal the cable entries well. Clean the sealing faces of the MOVIMOT inverter well before re-assembly. If the corrosion protection coating is damaged, restore the coating. Check enclosure according to nameplate. 13

14 4 Mechanical Installation Installing the MOVIMOT inverter close to the motor 4.2 Installing the MOVIMOT inverter close to the motor The following figure shows the mounting dimensions for installing the MOVIMOT inverter close to the motor: M6 A B M6 Size Type A B 1 2 / 2L MM03D MM15D MM03D MM07D MM22D MM40D MM11D MM22D mm 65 mm 170 mm 65 mm

15 Mechanical Installation Tightening torques Tightening torques MOVIMOT inverter Tighten the screws on the MOVIMOT inverter using 3.0 Nm (27 lb.in) working diagonally across Screw plugs Tighten screw plugs of potentiometer f1 and connection X50 using 2.5 Nm (22 lb.in) Cable glands It is essential to observe the manufacturer's specifications for the cable glands Blanking plug cable entries Tighten blanking plug screws with 2.5 Nm (22 lb.in)

16 4 Mechanical Installation Tightening torques Tightening torques for terminals Use the following tightening torques for terminals during installation: [3] [1] [2] [3] [1] [2] [3] Nm (7 13 lb.in) Nm (11 14 lb.in) Nm (18 21 lb.in) 16

17 Electrical Installation Installation instructions 5 5 Electrical Installation 5.1 Installation instructions Connecting supply system leads The rated voltage and frequency of the MOVIMOT inverter must correspond to the data for the power supply system. Cable cross section: according to input current I line for rated power (see chapter "Technical Data"). Permitted line cross section of MOVIMOT terminals: Field wiring power terminals 24 V AUX PWR terminals ("24V" / " ") 1.0 mm mm 2 (2 x 4.0 mm 2 ) 0.2 mm mm 2 AWG17 AWG12 (2 x AWG12) AWG24 AWG14 For single assignment: Only connect single-wire conductors or flexible conductors with conductor end sleeve (DIN part 1, material E- CU) with or without insulating shrouds For double assignment: Only connect flexible conductors with conductor end sleeve (DIN part 1, material E-CU) without insulating shrouds Single-wire conductor (bare wire) Flexible conductor (bare litz wire) Control terminals Conductor with conductor end sleeve without insulating shrouds Conductor with conductor end sleeve with insulating shrouds 0.5 mm mm mm mm 2 AWG20 AWG17 AWG20 AWG19 Only connect single-wire conductors or flexible conductors with or without conductor end sleeve (DIN part 1, material E-CU) Permitted length of the conductor end sleeve: at least 8 mm Install line fuses at the beginning of the power supply cable behind supply bus junction, see chapter "Connecting MOVIMOT MM../AVSK", F11/F12/F13. Use only D, D0 or NH fuses, or circuit breakers for F11, F12, F13. Select the fuse size according to the cable cross section. SEW-EURODRIVE recommends using earth-leakage monitors with pulse code measuring in voltage supply systems with a non-grounded star point (IT systems). Using such devices prevents the earth-leakage monitor mis-tripping due to the ground capacitance of the inverter. 17

18 5 Electrical Installation Installation instructions Earth-leakage circuit breakers Do not use a conventional earth-leakage circuit breaker as a protective device. Universal current-sensitive earth leakage circuit-breakers (tripping current 300 ma) are permitted as a protective device. During normal operation of MOVIMOT inverters, earth-leakage currents of > 3.5 ma can occur. SEW-EURODRIVE recommends that you do not use earth-leakage circuit breakers. However, if an earth-leakage circuit breaker is stipulated for direct or indirect protection against contact, observe the following note in accordance with EN : WARNING Wrong type of earth-leakage circuit breaker installed. Severe or fatal injuries. MOVIMOT can cause direct current in the protective earth. In cases where an earthleakage circuit breaker is used for protection against direct or indirect contact, only install a type B earth-leakage circuit breaker on the power supply end of the MOVIMOT inverter Input contactor Only use a contactor of utilization category AC3 (EN ) as an input contactor. NOTICE Do not use the K11 input contactor (see wiring diagram (page 21)) for jog mode, but only for switching the inverter on and off. For jog mode, use the the commands "CW / Stop" or "CCW / Stop". Observe a minimum switch-off time of 2 s for the supply system contactor K11. 18

19 Electrical Installation Installation instructions Notes on PE connection DANGER Incorrect PE connection. Death, severe injuries or damage to property from electric shock. The permitted tightening torque for the screw fitting is Nm (18-21 lb.in). Observe the following notes regarding PE connection. Prohibited assembly sequence Recommendation: Assembly with forked cable lug Permitted for all cross sections M5 Assembly with thick solid wire Permitted for cross sections up to max. 2.5 mm 2 M5 2.5 mm² [1] [1] Forked cable lug suitable for M5 PE screws Earth-leakage currents 3.5 ma can occur during normal operation. To meet the requirements of EN observe the following note: Route a second PE conductor with the cross section of the supply system lead in parallel to the protective earth via separate terminals or use a copper protective earth conductor with a cross section of 10 mm EMC-compliant installation INFORMATION This drive system is not designed for operation on a public low voltage supply system that supplies residential areas. This is a product with restricted availability in accordance with IEC It may cause EMC interference. In this case, it is recommended for the operator to carry out suitable measures. For detailed information on EMC compliant installation, refer to the publication "Electromagnetic Compatibility in Drive Engineering" from SEW-EURODRIVE. With respect to the EMC regulation, frequency inverters cannot be operated as standalone units. Regarding EMC, they can only be evaluated when they are integrated in a drive system. Conformity is declared for a described, CE-typical drive system. These operating instructions contain further information. 19

20 5 Electrical Installation Installation instructions Installation altitude above 1000 m above sea level MOVIMOT drives with supply voltages of V or V can be used at altitudes above 1000 msl up to 4000 msl under the following conditions 1). The rated continuous power is reduced based on the reduced cooling above 1000 m (see chapter "Technical Data"). Above 2000 m asl, the air and creeping distances are only sufficient for overvoltage class 2. If the installation requires overvoltage class 3, you will have to install additional external overvoltage protection to limit overvoltage peaks to 2.5 kv phaseto-phase and phase-to-ground. If safe electrical disconnection is required, it must be implemented outside the device at altitudes of 2000 msl (safe electrical disconnection in accordance with EN ). In installation altitudes between 2000 m to 4000 msl, the permitted rated power supply voltages are reduced as follows: By 6 V per 100 m for MM..D By 3 V per 100 m for MM..D UL-compliant installation (in preparation) Use only copper cables with the temperature range 60/75 C as connection lead: The permitted tightening torques for MOVIMOT power terminals are: 1.5 Nm (13 lb.in). MOVIMOT is suited for operation on voltage supply systems with grounded star (TN and TT systems) supplying a maximum current of AC 5000 A and a maximum rated voltage of AC 500 V. A UL-compliant use of MOVIMOT requires the use of fuses with a performance data not exceeding 35 A / 600 V. INFORMATION Only use certified units with a limited output voltage (V max = DC 30 V) and limited output current (I 8 A) as an external DC 24 V voltage source. The UL certification only applies for the operation on voltage supply systems with voltages to ground of max. 300 V. The UL-certification does not apply to operation on voltage supply systems with a non-grounded star point (IT systems). 1) The maximum altitude is limited by creeping distances and flameproof components such as capacitors. 20

21 X1: 13 X1: 14 X1: 15 Electrical Installation Connecting MOVIMOT MM../AVSK (connection option A) Connecting MOVIMOT MM../AVSK (connection option A) The following figure shows the connection in MM../AVSK design: L1 L2 L3 PE F11/F12/F13 K11 X1: L1 X1: L2 X1: L3 MM../AVSK M 3~ BE/BR X02 [1] RD WH BU X02 YE BW [2] X10:1 X10:2 X10:3 [3] 3 2 AS-Interface - 24 V 4 1 AS-Inteface AVSK plug connector [1] X02: M12 plug connector (plug, yellow) 1 AS-Interface + AS-Interface data cable + 20 V Reference potential AUX PWR 3 AS-Interface - AS-Interface data cable V 24 V supply (AUX PWR) [2] [3] BW.. braking resistor (only for MOVIMOT without mechanical brake) Plug connector for connecting the BEM option 21

22 X1: 13 X1: 14 X1: 15 5 Electrical Installation Connecting MOVIMOT MM../AZSK (connection option B) 5.3 Connecting MOVIMOT MM../AZSK (connection option B) The following figure shows the connection in MM../AZSK design: L1 L2 L3 PE F11/F12/F13 K11 X1: L1 X1: L2 X1: L3 MM../AZSK M 3~ BE/BR X03 X02 [1] [2] [3] RD WH BU X01 X02 BK YE BK X X01 BW [4] X10:1 X10:2 X10:3 [5] AS-Interface - 24 V DI2 VO V VO24 DI3 AS-Inteface AZSK plug connector [1] X01: M12 plug connector (plug, black) [2] X02: M12 plug connector (plug, yellow) [3] X03: M12 plug connector (socket, black) 124 V 24 V supply (AUX PWR) 2 N. C. Not connected 30 V Reference potential AUX PWR 4 N.C. Not connected 1 AS-Interface + AS-Interface data cable + 20 V Reference potential AUX PWR 3 AS-Interface - AS-Interface data cable V 24 V supply (AUX PWR) 1 VO24 24 V voltage supply for sensors 2 DI3 DI3 sensor input 3 VO 0 V reference potential for sensors 4 DI2 DI2 sensor input 5 PE PE [4] [5] BW.. braking resistor (only for MOVIMOT without mechanical brake) Plug connector for connecting the BEM option 22

23 Electrical Installation Connecting MOVIMOT MM../AND3/AZSK (connection option C) Connecting MOVIMOT MM../AND3/AZSK (connection option C) The following figure shows the connection in MM../AND3/AZSK design: 24V [1] X01 0V DI3 VO [2] X03 PE VO24 DI2 [3] X02 24V AS-Interface + AS-Interface - 0V 4 3 BK BK YE X01 X03 X02 N.C. N.C. L3 N.C. L1 [4] PE L2 N.C. N.C AZSK plug connector [1] X01: M12 plug connector (plug, black) [2] X03: M12 plug connector (socket, black) [3] X02: M12 plug connector (plug, yellow) AND3 plug connector [4] Plug connector AND3 (connector) 124 V 24 V supply (AUX PWR) 2 N. C. Not connected 30V Reference potential AUX PWR 4 N.C. Not connected 1 VO24 24 V voltage supply for sensors 2 DI3 DI3 sensor input 3 VO 0 V reference potential for sensors 4 DI2 DI2 sensor input 5 PE PE 1 AS-Interface + AS-Interface data cable + 20 V Reference potential AUX PWR 3 AS-Interface - AS-Interface data cable V 24 V supply (AUX PWR) 1 N.C. Not connected (reserved for N) 2 L2 L2 power supply connection 3 N.C. Not connected 4 N.C. Not connected 5 N.C. Not connected 6 L3 L3 power supply connection 7 N.C. Not connected 8 L1 L1 power supply connection PE PE 23

24 X1: 13 X1: 14 X1: 15 5 Electrical Installation Connecting MOVIMOT MM../AZZK (connection option D1 / D2) 5.5 Connecting MOVIMOT MM../AZZK (connection option D1 / D2) The following figure shows the connection in MM../AZZK design: L1 L2 L3 PE F11/F12/F13 K11 X1: L1 X1: L2 X1: L3 MM../AZZK M 3~ BE/BR X03 X02 RD WH BU BK 3 2 [1] X BK 3 2 [2] X [3] X02 YE X01 BW [4] X10:1 X10:2 X10:3 [5] DI3 4 1 VO DI2 VO AS-Interface - 24 V 4 1 VO24 VO24 AS-Inteface AZZK plug connector [1] X03: M12 plug connector (socket, black) [2] X01: M12 plug connector (socket, black) [3] X02: M12 plug connector (plug, yellow) 1 VO24 24 V voltage supply for sensors 2 N.C. Not connected 3 VO 0 V reference potential for sensors 4 DI3 DI3 sensor input 5 PE PE 1 VO24 24 V voltage supply for sensors 2 N.C. Not connected 3 VO 0 V reference potential for sensors 4 DI2 DI2 sensor input 5 PE PE 1 AS-Interface + AS-Interface data cable + 20 V Reference potential AUX PWR 3 AS-Interface - AS-Interface data cable V 24 V supply (AUX PWR) [4] [5] BW.. braking resistor (only for MOVIMOT without mechanical brake) Plug connector for connecting the BEM option 24

25 Electrical Installation Connecting MOVIMOT MM../AND3/AZZK (connection option D3 / D4) Connecting MOVIMOT MM../AND3/AZZK (connection option D3 / D4) The following figure shows the connection in MM../AND3/AZZK design: VO [1] [2] [3] X01 PE VO24 DI2 VO X03 PE VO24 DI3 X02 24V AS-Interface + AS-Interface - 0V 3 4 BK BK YE 1 2 X01 X03 X02 N.C. N.C. L3 N.C. L1 [4] PE L2 N.C. N.C AZZK plug connector [1] X01: M12 plug connector (socket, black) [2] X03: M12 plug connector (socket, black) [3] X02: M12 plug connector (plug, yellow) AND3 plug connector [4] Plug connector AND3 (connector) 1 VO24 24 V voltage supply for sensors 2 N.C. Not connected 3 VO 0 V reference potential for sensors 4 DI2 DI2 sensor input 5 PE PE 1 VO24 24 V voltage supply for sensors 2 N.C. Not connected 3 VO 0 V reference potential for sensors 4 DI3 DI3 sensor input 5 PE PE 1 AS-Interface + AS-Interface data cable + 20 V Reference potential AUX PWR 3 AS-Interface - AS-Interface data cable V 24 V supply (AUX PWR) 1 N.C. Not connected (reserved for N) 2 L2 L2 power supply connection 3 N.C. Not connected 4 N.C. Not connected 5 N.C. Not connected 6 L3 L3 power supply connection 7 N.C. Not connected 8 L1 L1 power supply connection PE PE 25

26 5 Electrical Installation Connection between MOVIMOT and motor when mounted close to the 5.7 Connection between MOVIMOT and motor when mounted close to the motor If the MOVIMOT inverter is mounted close to the motor, the connection to the motor is realized with a pre-fabricated cable (hybrid cable). Use only hybrid cables from SEW-EURODRIVE to connect the MOVIMOT inverter with the motor. There are the following connection options to the motor, depending on the hybrid cable used: Type A1 A2 A3 A4 MOVIMOT APG4 APG4 APG4 APG4 Motor Cable gland/ ASB4 APG4 ISU4 terminals Hybrid cables for DR X for DR.71-DR for DR for DR.71-DR.132 A1 A2 APG4 APG4 [1] ASB4 A3 A4 APG4 APG4 APG4 ISU [1] Connection via terminals 26

27 Electrical Installation Connection between MOVIMOT and motor when mounted close to the Hybrid cable connection The following tables shows the conductor assignment in hybrid cables with part number and the corresponding motor terminals of the DR motor: DR motor terminal U1 V1 W1 4a 3a 5a 1b 2b PE connection Wire color/hybrid cable designation Black/U1 Black/V1 Black/W1 Red/13 White/14 Blue/15 Black/1 Black/2 Green/yellow + shield end (internal shield) The following figure shows the connection of the hybrid cable to the terminal box of the DR motor. PE GNYE U1 V1 W1 BK/W1 BK/V1 BK/U1 1 a 2 a 3 a 4 a 5 a 1b 2b BU RD WH BK/1 BK/2 W2 U2 V2 U1 V1 W1 W2 U2 V2 U1 V1 W

28 5 Electrical Installation PC connection 5.8 PC connection MOVIMOT drives are equipped with an X50 diagnostics interface (RJ10 plug connector) for startup, configuration and service. The diagnostics interface [1] is located on top of the MOVIMOT inverter. The diagnostics interface can be connected to a PC using one of the following options: USB11A with USB interface, part number UWS21B with serial interface RS-232, part number Scope of delivery: Interface adapter Cable with RJ10 plug connector Interface cable USB (USB11A) or RS-232 (UWS21B) USB USB11A RJ10 [1] MOVIMOT PC + MOVITOOLS RS-232 UWS21B RJ WARNING The surfaces of MOVIMOT and external options, e.g. braking resistor (especially the heat sink), can become very hot during operation. Danger of burns. Do not touch the MOVIMOT drive and external options until they have cooled down sufficiently. 28

29 MOVIMOT with Binary Slave Startup in "Easy" Mode Important notes on startup I MOVIMOT with Binary Slave Startup in "Easy" Mode NOTE When selecting "Easy", you start up MOVIMOT using DIP switches S1, S2 and switches f2, t1, quickly and easily. 6.1 Important notes on startup DANGER Before removing / fitting the MOVIMOT inverter, you must disconnect it from the supply system. Dangerous voltages may still be present for up to one minute after disconnection from the power supply. Severe or fatal injuries from electric shock. Disconnect the MOVIMOT drive from the power supply using an appropriate external disconnecting device and secure it against unintentional reconnection to the voltage supply. Then wait at least for 1 minute. WARNING The surfaces of MOVIMOT and external options, e.g. braking resistor (especially the heat sink), can become very hot during operation. Danger of burns. Do not touch the MOVIMOT drive and external options until they have cooled down sufficiently. INFORMATION Remove paint protection cap from the status LED and the two AS-Interface LEDs before startup. Remove paint protection film from the nameplates before startup. Check that all protective covers are installed correctly. Observe a minimum switch-off time of 2 seconds for the mains contactor K11. 29

30 6 I 0 MOVIMOT with Binary Slave Startup in "Easy" Mode Description of the controls 6.2 Description of the controls Setpoint potentiometer f1 Use the f1 potentiometer to adjust setpoint f1. f[hz] 100 f [1] [1] Potentiometer setting NOTICE The degree of protection specified in the Technical Data chapter only applies if the screw plugs of the setpoint potentiometer and the X50 diagnostic interface are installed correctly. Missing or incorrectly installed screw plugs can damage the MOVIMOT inverter. Make sure the screw plug of the setpoint potentiometer f1 has a seal and screw it in. Setpoint f1 is active when the AS-Interface bit DO2 "speed f2/sped f1" = "0" Switch f Use switch f2 to adjust setpoint f2. Switch f2 Detent setting Setpoint f2 [Hz] Minimum frequency [Hz] Setpoint f2 is active when the AS-Interface bit DO2 "speed f2/speed f1" = "1" Switch t Use switch t1 to set the acceleration of the MOVIMOT drive. The ramp times are based on a setpoint step change of 1500 rpm (50 Hz). Switch t1 Detent setting Ramp time t1 [s] 0,1 0,2 0,3 0,5 0,

31 MOVIMOT with Binary Slave Startup in "Easy" Mode Description of the controls I DIP switches S1 and S2 DIP switch S1: S Meaning Binary encoding RS-485 unit address Motor protection Motor power rating PWM frequency No-load damping ON Off Motor one size smaller Variable (16, 8, 4 khz) On OFF On Motor adjusted 4 khz Off DIP switch S2: S Meaning Brake type Release brake without enable Operating mode Speed monitoring Binary encoding additional functions ON OFF NOTICE Optional brake Standard brake On V/f On Off VFC Off Set the DIP switches using suitable tools, e.g. a flat tip screwdriver with a blade width 3mm. The force used for setting the DIP switches must not exceed 5 N. 31

32 6 I 0 MOVIMOT with Binary Slave Startup in "Easy" Mode Description of DIP switches S1 6.3 Description of DIP switches S DIP switches S1/1 S1/4 RS-485 address of the MOVIMOT inverter Set DIP switches S1/1 - S1/4 as follows for MOVIMOT with AS-Interface: ON ON DIP switch S1/5 Motor protection switched on / off When MOVIMOT is installed close to the motor, the motor protection function must be deactivated. To ensure that the motor is protected all the same, a TH (bimetallic thermostat) must be installed. The TH opens the sensor circuit when the rated response temperature is reached. SEW-EURODRIVE recommends to wire the TH via input DI2, see following figure. Input DI2 must be monitored by an external controller. As soon as input DI2 = "0", the external controller must switch off the drive (bit DO0 and DO1 = "0"). MOVIMOT AS+ X6: 8 AS- X6: 7 DI2 DI3 V024 V0 X6: 6 X6: 5 X6: 3,4 X6: 1,2 24V X5: 2a,2b X5: 1a,1b TH INFORMATION When mounted close to the motor, input DI2 is no longer available for connecting external sensors. 32

33 MOVIMOT with Binary Slave Startup in "Easy" Mode Description of DIP switches S1 I DIP switch S1/6 Lower motor power rating When activated, this DIP switch enables MOVIMOT to be assigned to a motor with a lower power rating. The rated unit power is not affected. When a motor with a lower power rating is used, the overload capacity of the drive can be increased because, from the perspective of the motor, MOVIMOT is one power rating too big. A higher current can be provided briefly, leading to higher torque ratings. The aim of this switch S1/6 is to achieve short-term utilization of the motor's peak torque. The motor protection function is adjusted depending on the motor power and the switch setting. Stall protection for the motor is not possible in this operating mode (S1/6 = "ON"). Power Motor type MOVIMOT type 230/400 V Motor in connection Motor in connection [kw] 50 Hz 1) S1/6 = OFF S1/6 = ON S1/6 = OFF S1/6 = ON 0.25 DFR63L4/.. - MM03D MM03D MM05D DRS71S4/TH. MM03D MM05D MM05D MM07D DRS71M4/.. MM05D MM07D MM07D MM11D DRS80S4/ DRE80M4/.. MM07D MM11D MM11D MM15D M4/.. DRS80M4/ DRE90M4/.. MM11D MM15D MM15D MM22D L4/.. DRS90M4/ DRE90L4/.. MM15D MM22D MM22D MM30D M4/.. DRS90L4/ DRE100M4/.. MM22D MM30D MM30D MM40D L4/.. DRS100M4/.. 3 DRE100LC4/.. MM30D MM40D MM40D M4/.. DRS100LC4/.. 4 DRE132S4/.. MM40D M4/.. 1) On request, SEW-EURODRIVE provides the motor assignment of motors with 230/400 V, 60 Hz or 266/ 460 V, 60 Hz. 33

34 6 I 0 MOVIMOT with Binary Slave Startup in "Easy" Mode Description of DIP switches S DIP switch S1/7 Setting the maximum PWM frequency When DIP switch S1/7 is set to "OFF", the MOVIMOT unit operates with 4 khz PWM frequency. When DIP switch S1/7 is set to "ON", the MOVIMOT unit operates with a 16 khz PWM frequency (low noise) and switches back in steps to lower switching frequencies depending on the heat sink temperature and the inverter load DIP switch S1/8 No load vibration damping (S1/8 = "ON") When setting DIP switch S1/8 = "ON", this function reduces resonance during no-load operation. 6.4 Description of DIP switches S DIP switch S2/1 Brake type When using the standard brake, the DIP switch 2/1 must be set to "OFF". When using the optional brake, the DIP switch 2/1 must be set to "ON". Motor Standard brake [type] Optional brake [type] S2/1 = "OFF" S2/1 = "ON" DR.63L4 BR03 DR.71S4 BE05 BE1 DR.71M4 BE1 BE05 DR.80S4 BE1 BE05 DRE80M4 BE1 BE05 DRS80M4 BE2 BE1 DRS90M4/DRE90M4 BE2 BE1 90M4 BE1 BE2 DRE90L4 BE2 BE1 DRS90L4 BE5 BE2 DRS100M4 / DRE100M4 BE5 BE2 100M4 BE2 BE5 DR.100LC4 BE5 BE2 DR.100L4 BE5 BE2 112M4 BE5 BE11 DR.132S4 BE5 BE11 132M4 BE5 BE11 Preferred brake voltage MOVIMOT type Preferred brake voltage MOVIMOT MM..D-503, size 1 (MM03.. to MM15..). 230 V MOVIMOT MM..D-503, size 2 (MM22.. to MM40..) MOVIMOT MM..D-233, size 1 and 2 (MM03.. to MM40..) 120 V 34

35 MOVIMOT with Binary Slave Startup in "Easy" Mode Description of DIP switches S2 I DIP switch S2/2 Brake release without enable When switch S2/2 is set to "ON", it is possible to release the brake even if there is no drive enable. This function is only available for brakemotors. This function is not available in hoist operation. Functional description The brake can be released by setting the AS-Interface bit DO2 "speed f2/speed f1". The following conditions must be met: State of the AS-Interface bits DO0 (R) "1" "0" "1" "0" "1" "0" DO1 (L) "0" "1" "0" "1" "1" "0" DO2 (f2/f1) DO3 (Reset/ enable Enable status Fault status Brake function "0" "1" Unit enabled No unit fault "1" "1" Unit enabled No unit fault "0" "1" Unit not enabled "1" "1" "1" "1" Unit not enabled "0" "0" "1" "1" Unit not enabled All states possible Unit not enabled No unit fault No unit fault No unit fault Unit fault Brake is controlled by MOVIMOT, setpoint f1 Brake is controlled by MOVIMOT, setpoint f2 Brake applied Brake applied Brake released for manual movement Brake applied To be able to release the brake without the drive being enabled, the AS-Interface bit DO3 "Reset/controller enable" must be set. Setpoint selection Setpoints are selected depending on the AS-Interface bit DO2 "Speed f2/speed f1". Enable status AS-Interface bit Active setpoint Unit enabled DO2 = "0" Setpoint potentiometer f1 active Unit enabled DO2 = "1" Setpoint potentiometer f2 active Behavior if unit not ready When a unit is not ready for operation, the brake is always applied, regardless of the position of the AS-Interface bit DO2 "Speed f2/speed f1." LED display The MOVIMOT status LED flashes yellow at a fast rate (t on : t off = 100 ms : 300 ms) if the brake has been released for manual movement. 35

36 6 I 0 MOVIMOT with Binary Slave Startup in "Easy" Mode Description of DIP switches S DIP switch S2/3 Operating mode DIP switch S2/3 = "OFF": VFC operation for 4-pole motors DIP switch S2/3 = "ON": V/f operation reserved for special cases DIP switch S2/4 Speed monitoring Speed monitoring (S2/4 = "ON") protects the drive when it is blocked. If the drive is operated at the current limit for longer than 1 second when speed monitoring is active (S2/4 = "ON"), the MOVIMOT inverter trips speed monitoring. The status LED of the MOVIMOT inverter signalizes the error by slowly flashing red (error code 08). This error only occurs when the current limit has been reached for the duration of the deceleration time DIP switches S2/5 S2/8 Additional functions The binary coding of the DIP switches S2/5 - S2/8 allows for the activation of additional functions. Proceed as follows to activate possible additional functions: Decimal value S2/5 X X X X X X X X S2/6 X X X X X X X X S2/7 X X X X X X X X S2/8 X X X X X X X X X = ON = OFF You find an overview and a description of the additional functions in the detailed operating instructions. 36

37 MOVIMOT with Binary Slave Startup in "Easy" Mode Startup procedure I Startup procedure DANGER When working on the unit, dangerous voltage levels may still be present up to 1 minute after the mains is disconnected! Severe or fatal injuries from electric shock. Disconnect the MOVIMOT drive from the power supply using an appropriate external disconnecting device and secure it against unintentional reconnection to the voltage supply. Then wait at least for 1 minute. 1. Remove the MOVIMOT inverter from the terminal box. 2. Set the desired AS-Interface address with a hand-held programming device (page 39) or with a master (see description of the AS-Interface master). 3. Check the connection of the MOVIMOT inverter. See chapter "Electrical Installation". 4. Set the type of 24 V supply via the switch S5 (page 41). 5. Set DIP switches S1/1 S1/4 as follows. ON ON Set the first speed at the setpoint potentiometer f1 (active when the AS-Interface bit DO2 = "0"). Factory setting: about 50 Hz (1500 rpm). f[hz] 100 f [1] [1] Potentiometer setting 37

38 6 I 0 MOVIMOT with Binary Slave Startup in "Easy" Mode Startup procedure 7. Make sure the screw plug of the setpoint potentiometer f1 has a seal and screw it in. NOTICE The degree of protection specified in the Technical Data chapter only applies if the screw plugs of the setpoint potentiometer and the X50 diagnostic interface are installed correctly. A missing or incorrectly installed screw plug can cause damage to the MOVIMOT inverter Set the second speed at the switch f2 (active when the AS-Interface bit DO2 = "1"). Switch f2 Detent setting Setpoint f2 [Hz] INFORMATION The first speed can be changed infinitely variable during operation using setpoint potentiometer f1, which is accessible from the outside. Speeds f1 and f2 can be set independently of each other Set the ramp time at the switch t1. The ramp times are based on a setpoint step change of 1500 rpm (50 Hz). Switch t1 Detent setting Ramp time t1 [s] Place the MOVIMOT inverter onto the terminal box and screw it on. 11. Switch on the following voltages. AS-Interface voltage DC 24 V auxiliary voltage (only for 24 V supply via the black AUX-PWR cable) Supply voltage 38

39 MOVIMOT with Binary Slave Startup in "Easy" Mode Startup procedure I Assigning the slave address MOVIMOT drives with MLK3.A AS-Interface option are set to address 0 by default. You have the following options for assigning the AS-Interface address of the MOVIMOT inverter with MLK3.A AS-Interface option (address 1-31): Addresses are assigned automatically within a configured AS-Interface system when replacing a MOVIMOT drive with MLK3.A AS-Interface option. The following prerequisites must be fulfilled: The new MOVIMOT drive with AS-Interface option MLK3.A must have the address 0. If you need to replace several MOVIMOT drives with AS-Interface option MLK3.A, you must replace them individually (one after the other). Manual address assignment via the plant master The drives must be connected to the AS-Interface cable one after another. Doing so prevents several MOVIMOT drives with AS-Interface option MLK3.A from having assigned the same address. Manual address assignment using a hand-held AS-Interface programming device. Observe the notes in the next chapter when connecting the MOVIMOT drives with AS-Interface option MLK3.A to the AS-Interface cable. Assigning the slave address using a hand-held programming device Hand-held AS-Interface programming devices offer the following functions: Reading out and changing an AS-Interface slave address Reading out the AS-Interface profile Reading out and changing the data and parameter bits Function check and test run. Hand-held programming devices do not provide sufficient current for the operation. This is why an external voltage supply (AUX-PWR) is required for the function check and the test run. When using a hand-held programming device, you need a 2-core connection cable that fits onto the AS-interface plug connector of MOVIMOT (see following figure) : AS-Interface + 2: 0V24 [1] 3: AS-Interface - 4: 24V [1] [1] Do not connect pin 2 and 4 for the address assignment! NOTICE The hand-held programming device must only be connected via pins 1 "AS- Interface +" and 3 "AS-Interface -" with the AS-Interface plug connector. The handheld programming device can be damaged if not connected properly. Prior to the address assignment via a hand-held programming device, switch S5 in the MOVIMOT terminal box must be set to "1"! After the address assignment you have to set the S5 according to the kind of 24 V voltage supply. 39

40 6 I 0 MOVIMOT with Binary Slave Startup in "Easy" Mode Startup procedure Example: Disconnect the AS-Interface nodes from the AS-Interface network one at a time and assign addresses via the hand-held programming device (A). Then reconnect the respective AS-Interface node to the AS-Interface network (B). A B MOVIMOT [1] [1] AS-Interface hand-held programming device 40

41 MOVIMOT with Binary Slave Startup in "Easy" Mode Startup procedure I Setting the 24 V supply via switch S5 Switch S5 [1] is located on the connection board. [1] [1] Size 1 Size [1] S5 switch Use switch S5 to set the type of 24 V supply. Switch Switch S5 = "1" 0 24 V voltage supply Supplying the MOVIMOT using AUX PWR (e.g. black AS-Interface cable) S5 24V AS- AS BK YE Switch S5 = "0" Supplying MOVIMOT via the AS-Interface data cable S5 0 24V AS - AS YE 41

42 6 I 0 MOVIMOT with Binary Slave Startup in "Easy" Mode Startup procedure Data AS-Interface master MOVIMOT The following table shows the 4 data bits that the AS-Interface master sends to the MOVIMOT inverter via the AS-Interface: AS-Interface bit DO0 DO1 DO2 DO3 Function (page 43) CW operation/stop CCW operation/stop Speed f2/speed f1 Reset 1) / controller enable 1) In the event of an edge change "0""1" (only effective in case of an error) INFORMATION To enable the drive, AS-Interface bit DO3 "reset/controller enable" must be set to be able to enable the drive Data MOVIMOT AS-Interface master The following table shows the 4 data bits that the MOVIMOT inverter sends to the AS- Interface master via the AS-Interface: AS-Interface bit DI0 Function Ready signal 0: The MOVIMOT drive is not ready for operation 1: The MOVIMOT drive is ready for operation DI1 Manual mode 0: MOVIMOT Control via AS-Interface 1: MOVIMOT control via manual operation DI2 Sensor input 1 0: The signal of sensor 1 = "0" 1: The signal of sensor 1 = "1" DI3 Sensor input 2 0: The signal of sensor 2 = "0" 1: The signal of sensor 2 = "1" 42

43 MOVIMOT with Binary Slave Startup in "Easy" Mode Startup procedure I Setpoint scaling via parameter bits The following table lists the parameter bits for setpoint scaling. The setpoint scaling does only affect setpoint f1 that can be set externally. Setpoint f2 and the minimum frequency are not affected by the scaling. The following table lists the possible setpoint frequencies for setpoint potentiometer f1 = 100 Hz (3000 rpm) and f1 = 50 Hz (1500 rpm): Parameter bits Factor Setpoint frequency [Hz] Setpoint frequency [Hz] P3 P2 P1 P0 for f1 = 100 Hz f1 = 50 Hz Inverter behavior depending on the AS-Interface bits Inverter behavior Power supply X1: L1-L3 AS-Interface bit DO3 DO2 DO0 DO1 Reset/ controller enable Speed f2/ speed f1 CW operation/ Stop CCW operation/ Stop Status LED Inverter off 0 0 x x x Flashing yellow Inverter off 1 0 x x x Yellow Stop, no supply system 0 1 x x x Flashing yellow Stop 1 1 x 0 0 Yellow CW operation Green with f1 CCW operation Green with f1 CW operation Green with f2 CCW operation Green with f2 Stop 1 1 x 1 1 Yellow Key 0 = No voltage 1 = Voltage x= Any 43

44 6 I 0 MOVIMOT with Binary Slave Startup in "Easy" Mode Supplementary notes for installation close to the motor 6.6 Supplementary notes for installation close to the motor When the MOVIMOT inverter with is installed close to the motor, observe the notes in the following chapters: Checking the connection type of the connected motor Use the following figure to check that the selected connection type is identical for the MOVIMOT and the connected motor. W2 U2 V2 U1 V1 W1 W2 U2 V2 U1 V1 W Important: For brakemotors: Do not install brake rectifiers inside the terminal box of the motor! Motor protection The connected motor must be equipped with a TH. SEW-EURODRIVE recommends to wire the TH via input DI2, see following figure. Input DI2 must be monitored by an external controller. As soon as input DI2 = "0", the external controller must switch off the drive (bit DO0 and DO1 = "0"). MOVIMOT AS+ X6: 8 AS- X6: 7 DI2 DI3 V024 V0 X6: 6 X6: 5 X6: 3,4 X6: 1,2 24V X5: 2a,2b X5: 1a,1b TH INFORMATION When mounted close to the motor, input DI2 is no longer available for connecting external sensors. 44

45 X1: 13 X1: 14 X1: 15 X1: 13 X1: 14 X1: 15 MOVIMOT with Binary Slave Startup in "Easy" Mode Supplementary notes for installation close to the motor DIP switch When the MOVIMOT inverter is installed close to the motor, the DIP switch S1/5 must be changed from the factory setting to "ON": S Meaning Binary encoding RS-485 unit address Motor protection ON Off 6 Motor power rating Motor one size smaller 7 PWM frequency Variable (16, 8, 4 khz) 8 No-load damping OFF On Adjusted 4 khz Off On Braking resistor For motors without brake, a braking resistor must be connected to MOVIMOT. BW1 / BW For brakemotors without BEM option, no braking resistor must be connected to MOVIMOT. For brakemotors with BEM option and external braking resistor, the external braking resistor and the brake must be connected as follows: X10:1 X10:2 X10:3 L1 L2 BW ~ ~ + _ UIN I 0 BEM U E RD BU BK BK RD WH BU BE/BR M 3~

46 7 I 0 Operation Operating display 7 Operation 7.1 Operating display The following figure shows the position of the status and AS-Interface LED on the MOVIMOT drive: [1] [2] [1] MOVIMOT status LED [2] AS-Interface LED Meaning of the status LED states The AS-Interface LED signalizes the status of the AS-Interface slaves. MLK30A LED color LED status Operating state Description Off Not ready No 24 V supply connected to the AS-Interface Green Illuminated Ready Normal mode 24 V supply connected to the AS-Interface OK Communication present Red Illuminated Not ready Communication interrupted or slave address is set to 0 Green/red Flashes regularly Not ready Communication or peripheral error MLK31A LED color LED status Operating state Description Off Not ready No 24 V supply connected to the AS-Interface Green Illuminated Ready Normal mode 24 V supply connected to the AS-Interface OK Communication present Red Illuminated Not ready Communication error at A or B slave Red Flashes regularly Not ready Protocol error, no CTT3 communication with A-slave or no CTT2 communication with B-slave Yellow/red Flashes regularly Not ready Slave address = 0 Green/red Flashes regularly Not ready Peripheral error at A or B slave. There is no communication between MLK31A and the MOVIMOT inverter. 46

47 Operation Operating display Meaning of the status LED states The three-color status LED indicates the operating and error states of the MOVIMOT inverter. LED LED status Operating state Description color Off Not ready No AS-Interface supply at the AS-Interface connection Yellow Flashes steadily Not ready Self-test phase active or AS-Interface supply present but supply voltage not OK Yellow Flashing evenly, fast Ready Brake release without drive enable active (only with S2/2 = "ON") Yellow Steady light Ready, but unit inhibited Yellow 2x flashing, break Ready, but manual operation without unit enable Green/ yellow Flashing with alternating colors Ready, but timeout AS-Interface supply and supply voltage OK, but no enable signal If drive does not run when enable signal is present check startup! 24 V power supply and supply voltage OK Stop manual mode to activate automatic mode Faulty communication with cyclical data exchange Green Steady light Unit enabled Motor in operation Green Flashing evenly, fast Current limit active Drive operating at current limit Green Flashes steadily Ready Standstill current function active Red Steady light Not ready Check the 24 V supply. Make sure that there is a smoothed DC voltage with low ripple (residual ripple max. 13%) present. Status LED flash codes Flashing steadily: Flashing evenly, fast: Flashing with alternating colors: LED 600 ms on, 600 ms off LED 100 ms on, 300 ms off LED 600 ms green, 600 ms yellow For a description of the error states, refer to chapter "Meaning of the status LED" (page 52). 47

48 8 Service Status and error display 8 Service 8.1 Status and error display The following figure shows the position of the status and AS-Interface LED on the MOVIMOT drive: [1] [2] [1] MOVIMOT status LED [2] AS-Interface LED Meaning of the AS-Interface LED The AS-Interface LED signalizes the status of the AS-Interface slaves. MLK30A LED LED status Operating state Description color Off Not ready No 24 V supply connected to the AS-Interface Green Illuminated Ready Normal mode 24 V supply connected to the AS-Interface OK Communication present Red Illuminated Not ready Communication interrupted or slave address is set to 0 Green/red Flashes regularly Not ready Communication or peripheral error MLK31A LED LED status Operating state Description color Off Not ready No 24 V supply connected to the AS-Interface Green Illuminated Ready Normal mode 24 V supply connected to the AS-Interface OK Communication present Red Illuminated Not ready Communication error at A or B slave Red Flashes regularly Not ready Protocol error, no CTT3 communication with A-slave or no CTT2 communication with B-slave Yellow/red Flashes regularly Not ready Slave address = 0 Green/red Flashes regularly Not ready Peripheral error at A or B slave. There is no communication between MLK31A and the MOVIMOT inverter. 48

49 Service Status and error display Meaning of the status LED LED LED status Error code Description color Off Not ready No 24 V power supply Yellow Flashes steadily Not ready Self-test phase active or 24 V power supply present but supply voltage not OK Yellow Flashing evenly, fast Ready Brake release without drive enable active (only with S2/2 = "ON") Yellow Steady light Ready, but unit inhibited Yellow 2x flashing, break Ready, but manual mode without unit enable Green/ yellow Flashing with alternating colors Ready, but timeout 24 V power supply and supply voltage OK, but no enable signal If drive does not run when enable signal is present check startup! 24 V power supply and supply voltage OK Stop manual mode to activate automatic mode Faulty communication with cyclical data exchange Green Steady light Unit enabled Motor in operation Green Flashing evenly, fast Current limit active Drive operating at current limit Green Flashes steadily Ready Standstill current function active Red Steady light Not ready Check the 24 V supply. Make sure that there is a smoothed DC voltage with low ripple (residual ripple max. 13%) present Red 2x flashing, break Error 07 DC link voltage too high Red Flashing slowly Error 08 Speed monitoring error (only when S2/4 = "ON" or additional function 13 is active) Error 09 Startup error Additional functions 4, 5, 12 (DIP switches S2/5 S2/8) are not permitted or incompatibility between MOVIMOT firmware version and AS-Interface option Error 90 Incorrect motor/inverter assignment Errors 17 to 24, 37 CPU error Error 25, 94 EEPROM error Error 97 Parameter transmission error Error 99 Firmware does not support MLK31A option Red 3x flashing, break Error 01 Overcurrent in output stage Error 11 Overtemperature in output stage Red 4x flashing, break Error 84 Overload in motor Red 5x flashing, break Error 89 Overtemperature in brake Incorrect motor/inverter assignment Red 6x flashing, break Error 06 Mains phase failure Error 81 Start condition 1) 1) Only in hoist applications Error 82 Output phases interrupted 1) Status LED flash codes Flashing steadily: Flashing evenly, fast: Flashing with alternating colors: N x flashing, pause: LED 600 ms on, 600 ms off LED 100 ms on, 300 ms off LED 600 ms green, 600 ms yellow LED N x (600 ms red, 300 ms off), then LED off for 1 s 49

50 8 Service Status and error display Error list Error Communication timeout (motor stops, without error code 43) DC link voltage too low, supply system off was detected (motor stops, without error code) Error code 01 Overcurrent in output stage Error code 06 Phase failure (The error can only be detected when the drive is at load) Error code 07 DC link voltage too high Error code 08 Speed monitoring Error code 09 Startup error Error code 11 Thermal overload of the output stage or internal unit error Error codes 17 to 24, 37 CPU error Error code 25 EEPROM error Error code 43 communication timeout Cause/solution Internal communication error Contact SEW Service. Check supply system leads, supply voltage and AUX power supply for interruption. Check the value of the AUX power supply voltage (permitted voltage range: 24 V ± 25%, EN residual ripple max. 13%) Motor restarts automatically as soon as the voltage reaches normal values. Short circuit on inverter output. Check the connection between the inverter output and the motor as well as the motor winding for short circuits. Reset the error via AS-Interface signals or via diagnostics socket. Check the supply system cable for phase failure. Reset the error via AS-Interface signals or via diagnostics socket. Ramp time too short Increase ramp time Faulty connection between brake coil/braking resistor Check the connection between braking resistor and brake coil. and correct it, if necessary Incorrect internal resistance of brake coil/braking resistor Check internal resistance of brake coil/braking resistor (see chapter "Technical Data"). Thermal overload in braking resistor Wrong size of braking resistor selected Invalid voltage range of the supply input voltage Check supply input voltage for valid voltage range Reset the error via AS-Interface signals or via diagnostics socket. Speed monitoring has triggered, load on the drive is too high Reduce the load on the drive Reset the error via AS-Interface signals or via diagnostics socket. Additional function 4, 5, 12 are not permitted for MOVIMOT MM..D with AS- Interface. Correct the settings of DIP switches S2/5 S2/8. or incompatibility between MOVIMOT firmware version and AS-Interface option. Clean the heat sink Lower ambient temperature Prevent heat build-up Reduce the load on the drive Reset the error via AS-Interface signals or via diagnostics socket. Reset the error via AS-Interface signals or via diagnostics socket. Consult the SEW Service if the error reoccurs. Error while accessing EEPROM Set parameter P802 to "Delivery state" via the diagnostics socket. Reset the error and parameterize MOVIMOT. Consult the SEW Service if the error reoccurs. Internal communication error Contact SEW Service. 50

51 Service Status and error display 8 Error Error code 81 Start condition error Error code 82 Output open error Error code 84 Thermal overload of motor Error code 89 Thermal overload of brake coil or brake coil defective, brake coil connected incorrectly Error code 94 EEPROM checksum error Cause/solution The motor could not be supplied with the correct amount of current during the pre-magnetizing time. Rated motor power too small in relation to rated inverter power Motor cable cross section too small Check connection between MOVIMOT inverter and motor. Two or all output phases are interrupted Rated motor power too small in relation to rated inverter power Check connection between MOVIMOT inverter and motor. When the MOVIMOT inverter is installed close to the motor, set DIP switch S1/5 to "ON" For combinations of "MOVIMOT and motor with one lower power rating", check the setting of DIP switch S1/6 Lower the ambient temperature Prevent heat build-up Reduce the load on the motor Increase the speed If the error occurs soon after the initial startup, check the combination of drive and MOVIMOT inverter Reset the error via AS-Interface signals or via diagnostics socket. Increase the set ramp time Brake inspection (see "DR , 315 AC Motors" operating instructions) Check brake coil connection Contact SEW Service Check the combination of the drive (brake coil) and MOVIMOT inverter if the fault is signaled shortly after the first enable. For combinations of "MOVIMOT and motor with one lower power rating", check the setting of DIP switch S1/6. Reset the error via AS-Interface signals or via diagnostics socket. Defective EEPROM Contact SEW Service. Error code 97 Copy error Error code 99 MOVIMOT firmware not compatible with MLK3.A option DBG keypad or PC disconnected during the copy process Power supply interruption during copy process Before acknowledging the error, load the factory setting or the complete data record from the keypad or the MOVITOOLS MotionStudio software. The firmware of the MOVIMOT inverter does not support the connected MLK3.A option. Contact SEW Service. 51

52 8 Service Replacing units 8.2 Replacing units DANGER When working on the unit, dangerous voltage levels may still be present up to one minute after the power supply is disconnected. Severe or fatal injuries from electric shock. Switch off the MOVIMOT inverter and wait for at least 1 minute. 1. Remove the screws and take off the MOVIMOT inverter from the terminal box. 2. Compare the data on the nameplate of the previous MOVIMOT inverter with the data on the nameplate of the newmovimot inverter. NOTICE The previous MOVIMOT inverter can only be replaced by a MOVIMOT inverter with the same part number. 3. Set all the controls (DIP switch S1, DIP switch S2, setpoint potentiometer f1, switch f2, switch t1) on the new MOVIMOT inverter in the same way as the controls of the previous MOVIMOT inverter. 4. Unlock the Drive ID module of the new MOVIMOT inverter and pull it out carefully Unlock the Drive ID module of the previous MOVIMOT inverter as well and pull it out carefully. Insert this Drive ID module into the new MOVIMOT inverter. Make sure that the Drive ID module locks in place. 6. Place the new MOVIMOT inverter onto the terminal box and screw it on. 7. Supply voltage to the MOVIMOT inverter. Check whether the new MOVIMOT inverter is functioning properly. 52

53 Declaration of Conformity 9 9 Declaration of Conformity EC Declaration of Conformity Bruchsal Johann Soder Place Date Managing Director Technology a) b) a) Authorized representative for issuing this declaration on behalf of the manufacturer b) Authorized representative for compiling the technical documents

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56 SEW-EURODRIVE Driving the world SEW-EURODRIVE Driving the world SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 D Bruchsal/Germany Phone Fax