Emerging Fiber Termination Solution

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1 n BICSI U.S. NE Region Meeting March 1, 2007

2 Agenda Introduction Connectorization New solution: Splice-on Connector Applications Features and Procedure Demonstration Conclusion

3 Where connectors show up Central Office patch panel FDH patch panel ONT, especially for MDU

4 Existing Methods of Connectorization Epoxy and Polish Procedure: Assemble connector using epoxy Polish end face by hand

5 Existing Methods of Connectorization Epoxy and Polish Procedure: Assemble connector using epoxy Polish end face by hand Advantage Inexpensive materials

6 Existing Methods of Connectorization Epoxy and Polish Procedure: Assemble connector using epoxy Polish end face by hand Advantage Inexpensive materials Disadvantages High labor cost (slowest of all solutions) Loss only known after assembly and testing Lower quality than a factory-finish connector. Cannot guarantee producing end face geometry compliant with Telcordia GR-326

7 Existing Methods of Connectorization Cleave and Crimp Procedure: Place connector in tool Cleave fiber and insert in tool Fix fiber in place Crimp cord to connector

8 Existing Methods of Connectorization Cleave and Crimp Procedure: Place connector in tool Cleave fiber and insert in tool Fix fiber in place Crimp cord to connector Advantages Factory-finished connector Clean appearance Custom length of cord No splice management

9 Existing Methods of Connectorization Cleave and Crimp Procedure: Place connector in tool Cleave fiber and insert in tool Fix fiber in place Crimp cord to connector Advantages Factory-finished connector Clean appearance Custom length of cord No splice management Disadvantages Index matching gel No splice quality feedback Cannot use APC

10 Existing Methods of Connectorization Pigtail Splicing Procedure: Splice pigtail with factory connector to fiber, using either mechanical or fusion splicing

11 Existing Methods of Connectorization Pigtail Splicing Procedure: Splice pigtail with factory connector to fiber, using either mechanical or fusion splicing Advantages Factory-finished connector Can use APC (fusion) Immediate splice quality feedback (fusion)

12 Existing Methods of Connectorization Pigtail Splicing Procedure: Splice pigtail with factory connector to fiber, using either mechanical or fusion splicing Advantages Factory-finished connector Can use APC (fusion) Immediate splice quality feedback (fusion) Disadvantages Index matching gel (mechanical) No splice quality feedback (mechanical) High initial cost if splicer must be purchased (fusion) Requires splice management Mechanical strength of cord is compromised

13 New Method for Connectorization Splice-on Connector Procedure: Splice connector to fiber Assemble connector

14 New Method for Connectorization Splice-on Connector Advantages Most reliable: Lowest losses sum of fusion splice and factory connector Loss estimate is known at time of splice No index matching gel Clean appearance: Custom length of cord No splice management Can use APC Minimal new tools works with existing splicers

15 New Method for Connectorization Splice-on Connector Advantages Most reliable: Lowest losses sum of fusion splice and factory connector Loss estimate is known at time of splice No index matching gel Clean appearance: Custom length of cord No splice management Can use APC Minimal new tools works with existing splicers Disadvantage High initial cost if splicer must be purchased

16 Applications Initial Installation Factory-made connector quality anywhere, any time Cord lengths customized on location

17 Applications Initial Installation Factory-made connector quality anywhere, any time Cord lengths customized on location Maintenance Work Factory-made connector quality anywhere, any time Fast, easy replacement of connector No extra pigtail length No splice point to manage

18 Splice-on Connector Overall length Getting very close to standard connector length Fiber Type Cord Type Protection Sleeve Protection Sleeve

19 Splice-on Connector Specification Fiber Type SM Applicable Fiber Fiber Type: 250 µm / 900 µm Cord Type: 2.0 mm / 3.0 mm Connector Type SC Polishing UPC APC Insertion Loss < 0.30 db < 0.30 db Return Loss > 40 db > 60 db Color Blue Green

20 Tools Minimal new equipment Compatible with existing splicers May require separate heater Splicer Cleaver Heater Connector Holder

21 Cross section of components Connector Body Crimp Eyelet Strain relief Extended Tube Heat Shrink Splice Protector Aramid Yarn Reinforced Cord 3mm diameter

22 Cross section of components Connector Body Crimp Eyelet Strain relief Extended Tube Heat Shrink Splice Protector Aramid Yarn Reinforced Cord 3mm diameter Robust fiber stub Protected during manufacturing Protected during field assembly

23 Demonstration p Eyelet Boot Extended Tube Heat Shrink Tube ector Plug Protection Sleeve SC Outer Housing Rear Body (1) Components of Kit (2) Slide Each Part on the Cord (3) Strip the Sheath off the Cord

24 Demonstration p Eyelet Boot Extended Tube Heat Shrink Tube ector Plug Protection Sleeve SC Outer Housing Rear Body (1) Components of Kit (2) Slide Each Part on the Cord (3) Strip the Sheath off the Cord 1 2mm 4) Slide Protector on Fiber nd Set the Fiber in Holder (5) Set Plug in Connector Holder

25 Demonstration p Eyelet Boot Extended Tube Heat Shrink Tube ector Plug Protection Sleeve SC Outer Housing Rear Body (1) Components of Kit (2) Slide Each Part on the Cord (3) Strip the Sheath off the Cord 1 2mm 4) Slide Protector on Fiber nd Set the Fiber in Holder (5) Set Plug in Connector Holder (6) Fusion Splicing

26 Demonstration (7) Put on Protection Sleeve (8) Heat Shrink the sleeve

27 Demonstration (7) Put on Protection Sleeve (8) Heat Shrink the sleeve (9) Put on Rear Body and Crimp Eyelet (10) Crimping

28 Demonstration (7) Put on Protection Sleeve (8) Heat Shrink the sleeve (9) Put on Rear Body and Crimp Eyelet (10) Crimping (11) Put on Boot and Outer (12) Heat Shrink Housing

29 Demonstration Crimp Eyelet Boot Extended Tube Heat Shrink Tube Connector Plug Protection Sleeve SC Outer Housing Rear Body

30 Conclusion Splice-on Connectors offer: Greatest flexibility Custom cord lengths No splice to manage True APC

31 Conclusion Splice-on Connectors offer: Greatest flexibility Custom cord lengths No splice to manage True APC Lowest loss and reflectance

32 Conclusion Splice-on Connectors offer: Greatest flexibility Custom cord lengths No splice to manage True APC Lowest loss and reflectance Highest reliability Known quality of connection at time of assembly Long life no index matching gel

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