KW9001AP/KW9002AP CAPSULE CHECKWEIGHERS

Transcription

1 KW9001AP/KW9002AP CAPSULE CHECKWEIGHERS High Accuracy ±2 M Capacity of 120,000 capsules/h(kw9001ap)

2 Increased speeds, higher degree of measurement accuracy... Capsule checkweighers with enhanced measuring capabilities now available. Anritsu KW9001AP and KW9002AP capsule checkweighers feature High speed and accuracy. The new interactive indicator unit allows for even easier use. Advanced rejecting confirmation, total screening data storage and easy cleaning are also featured and meet GMP standards and validation requirements. Main hopper Small hopper Magazine Shutter Pusher Delivers capsules onto weigh tables. Stopper Stops capsules that have been pushed by the pusher onto weigh tables. Ejector Ejects capsules from the weigh table to rejection unit. V-rail Measurement Heads Weighing unit Rejection gate PASS NG +NG High-speed Operation and Increased Accuracy 2 High-speed, extremely accurate measurement performance at 120,000 capsules per hour (KW9001AP model) with an accuracy of plus or minus 2 M is achieved. Weighs capsules from 20 M to 1,000 M. Maintains high precision with automatic weigh table cleaning and zero setting performed at regular intervals. A vibration-proof weighcell and variable cut-off digital filter (VCF) prevent floor vibrations. Dummy cell to eliminate vibrations are not used, allowing for easy maintenance.

3 Reliable and Safety-Assured Advanced State-of-the-art Monitor Functions The fail-safe rejection gate has been specially designed to maintain the NG direction and operate only when OK capsules pass. Capsule feeding is controlled by a single drive mechanism, allowing for increased reliability and power saving. Self-diagnosis feature performs ROM/RAM check automatically when power is on. Rejection gate monitor Monitors rejection gate for proper operation. Weighcell Monitors the weigh-- cell to insure zero position. Defective % monitor Monitors defective rate percentages for each feed line. Changing capsule sizes is easy using a single tool to change the magazine, V-rail and pusher units. Each unit is also designed for easy cleaning and maintenance. Capsule flow Printer Battery voltage Automated Operation The RS232C interface and control input/output Monitors capsule feeding on all lines and alerts to jams. Monitors printer and sends an alert when printer is out of paper or jams occur. Monitors battery voltage, to insure uniterrupted storage of reference values and other parameters. Sends alert when time for batter replacement. terminals are provided as standard. Data management is easy. Stored data, general and alarms, can be processed. Motor Air A lower-level sensor alerts the operator when residual capsule volume in the main hopper falls to its prescribed level. Installation of an up-per-level sensor allows capsule feeding to be controlled for maximum efficiency. Monitors motor to insure smooth operation. Alerts sent for any motor-related abnormality. Validation Monitors air pressure used for weigh table cleaning. Alert sent if pressure falls below specified pressure. Main hopper Measurement accuracy can be confirmed and data stored as statistical data for each batch of 60 capsules. The reject gate motion is checked and auto-zero setting is performed prior to the start of operation. An interactive system allows for error less sensitivity calibration. Test validation and results available. 3

4 Easy operation. The display panel is user-friendly and easy to operate. Control Panel/Display Unit Large, easy-to-read electro luminescence (EL) display screen. A printer is provided as a standard. All operations and displays can be performed interactively. Reference, upper- and lower-level values, item name and lot numbers for up to 20 different capsule types can be set. Product item changeover can be done by the touch of a key. Capsule damping waveforms can be monitored on the display, enabling measurement timing confirmation on a real-time basis. Password function is provided for secure production. Console position can be flexible according to installation requirements. Total Printing Enlarged image for each line Data for each line is displayed in bar graphs. < Histogram > 4

5 Operation monitoring and data management the Anritsu way. X-R/s display Screening data along with average value, scatter and standard deviation for each line, can be monitored. Error alarm message screen An error alarm message and action required. Sensitivity calibration screen Calibration is simple after placing a reference weight on the balance. Pre-setting screen The reference, upper-limit and lower-limit values, item name and lot numbers for up to 20 different capsule types can be set. Operational record screen Information regarding operational management can be monitored easily. 5

6 Data Recording System(Software)KW2051B Capsule checkweigher measurement data can be displayed in MS-Excel format. KW2051A allows capsule checkweigher measurement data to be displayed in MS Excel. Data transferred into Excel can be used to create graphs, charts, and daily and monthly reports. Screening data can also be stored, useful for GMP, validation and other data management purposes. CAPSULE C/ W Optical cable(6mbps) PC MS-Excel Multiplexer Control Board System configuration does not include a personal computer. Statistical Analyses Pass/Fail data Pass data X-R/s data Weight/Retrievable data 6 Maximum speed 20 producs/min. All lines Maximum number of storable pieces According to PC disk space, 30,000 data/1 Mbite Controls Start/stop, item changeover, limit value setting System environments PC98, IBM compatible (Pentium 133 MHz or faster),windowsr 95/98, Microsoft MS-Excel 95/97 Connection distance Maximum 1 km Other Options Hopper-Full Limit Sensor NG BOX NG BOX Full Limit Sensor Tower Light Internal Hopper Check Mirror NG Chute Outlet Direction Change *Microsoft Excel and Windows R 95/98 are registered trademarks of Microsoft Corporation. This outputs the Hopper Full signal from the control signal terminal when the hopper is full. This NG BOX replaces the standard NG Chute. This sensor is attached to the NG BOX and outputs the NG BOX Full signal when the NG BOX becomes full. The operation of the main unit can be stopped when a predetermined number of capsules is reached after outputting NG BOX Full signal. This Tower Light is used for remote monitoring of the equipment status. This stainless-steel mirror is mounted the top of the hopper and is used to visually check the remaining capsules in the hopper. The standard NG Chute feeds both +NG and -NG capsules to the left side. This option feeds either both +NG and NG capsules, or only +NG or NG capsules to the right side.

7 KW9001AP KW9002AP Tower Light (Option) Tower Light (Option) Item Model KW9001AP KW9002AP Weighing range 20 to 1000 M Applicable capsule sizes 00, 0, 1, 2, 3, 4, 5 Maximum accuracy (3σ) Note ±2 M Maximum speed Note 120,000 capsules/hour 60,000 capsules/hour Auto-zero setting Zero calibration is performed automatically at selectable intervals of 1 to 60 min. Indication range 1100 M Scale interval 0.5 M Classification 3 Error Detection Rejection check/weighcell fault/ng rate/capsule jam/printer alarm/low battery voltage/motor fault/air supply fault. Environmental conditions 15 to 25 C (variation not to exceed 1 C/h or less), relative humidity 30% to 70%, non-condensing Counter 8 digits each on UNDER, PASS, and OVER Hopper capacity 100R(120,000 capsules [Size 3]) 45R(,000 capsules [Size 3]) Air requirements 0.3 to 0.9 MPa, 30R/min [A.N.R] 0.3 to 0.9 MPa, 15R/min [A.N.R] Power requirements 100 Vac ±10 % single phase, / 60 Hz (KW9001AP: 600 VA) (KW9002AP: 5 VA) Mass 600 O 0 O Note: The accuracy and speed vary according to capsules. External Dimensions KW9001AP KW9002AP R Hopper 100r Hopper 45R Control panel Control panel Rejector unit 1875 Rejector unit NG product chute Pass product chute width Discharge direction: Right (Option) 1020 NG product chute Discharge direction: Right (Option) dia. Air supply inlet 8 dia. Quick coupling dia dia Air supply inlet 8 dia. Quick coupling dia Units : mm 7

8 To check tiny cylinder shape product such as aerosol can with high speed and accuracy. CHECKWEIGHER KW9627AP00 Item Model Weighing range Maximum accuracy (3σ) Note 1 Speed KW9627AP to 60N ±0.01N 1 products/min Product size Can size 21.5/22.0/23.5/25.0 mm dia. Note 3 Height 40 to 80 mm Power requirements Note to 115 Vac +10% 15%, single phase, /60 Hz, 400 VA Mass 1 O Exterior Stainless steel (SUS304) (excluding some parts) Note1 : The accuracy varies according to the products to be weighed. Note2 : 200 to 240 Vac (option). Note3 : Fixed by size, and cannot be shared. Contact our sales representatives for other sizes. To check missing items such as tablet, capsule, or leaflet. SVh-SERIES CHECKWEIGHER KW7003AP03 To check missing items such as sachets, strips. SVf-SERIES CHECKWEIGHER KW5411AP11 Rejector is an option. Rejector is an option. KW7003AP03 KW5411AP11 Item Model Weighing range Maximum accuracy (3σ) Maximum speed Width Product size Length Height Power requirements Mass Exterior KW7003AF03/KW7003AP to 60N ±0.01N 1 products/min 20 to 100 mm 46 to 230 mm 5 to 180 mm 100 to 120 Vac +10% 15% or 200 to 240 Vac +10% 15%, single phase, /60 Hz, 300 VA, rush current 62 A (typ.) (20 ms or less) 60 O F type: painted, P type: stainless steel (SUS304) (excluding some parts) Item Model Weighing range Maximum accuracy (3σ) Maximum speed Width Product size Length Height Power requirements Mass Exterior KW5411AF11/KW5411AP11 12 to 3000N ±0.2N 320 products/min 20 to 2 mm 60 to 230 mm 5 to 180 mm 100 to 120 Vac +10% 15% or 200 to 240 Vac +10% 15%, single phase, /60 Hz, 300 VA, rush current 62 A (typ.) (20 ms or less) 63 O F type: painted, P type: stainless steel (SUS304) (excluding some parts)