MILLING XR 760 Machining Center

Transcription

1 MILLING XR 760 Machining Center Quotation to: ABMNameAlpha Quotation Number: SOHDocumentOrderInvoice Contact: Contact Name Address: ShipToAddressLine1 ShipToAddressLine2 ShipToAddressLine3 ShipToAddressLine4 ShipToCity1, ShipToState, ShipToCountry Date: Month/Day/Year Prices Valid for 30 Days Your Hardinge Representative Sales Person Name Phone Address 1 Address 2 City, State, Zip TURNING MILLING GRINDING WORKHOLDING

2 Machine Summary and Quotation Thank you for taking the time to discuss your machine requirements. After reviewing your needs, we are pleased to present the Bridgeport XR 760 Machining Center as a solution to your machining requirements. Hardinge Bridgeport s high quality, highly specified Vertical machining center, the XR 760 is a rugged and powerful machine developed for tough machining applications, and is well suited to high-speed hard metal cutting. The XR 760 is manufactured from quality sourced grey cast iron to the highest standards and possesses a level of reliability unsurpassed in the industry. A fully digital machine with a rapid traverse rate of up to 1,690 IPM, providing a fast and accurate response to all your machining needs. This machine has been developed to provide powerful and precise machining solutions where high metal removal and high finishing rates are required. Standard Specifications Spindle Power (HP) 25 Max Spindle Speed (RPM) 12,000 Max Torque w/ Fanuc Control (ft-lb) 87 Rapid Traverse Rate (IPM) X- & Y-Axis 1,690 Rapid Traverse Rate (IPM) Z-Axis 1,417 XYZ travels 30 x 24 x 24 Acceleration 6 m/s² Swing-Arm ATC (Number of Tool Positions) 30 CNC Control Fanuc 18i-MB (Heidenhain itnc 530 available as option) Included Features AI nano contour control 12,000 RPM Spindle with hybrid bearings CT40 or BT40 spindle Spindle Cooler (Heat Exchanger eco ) Through Spindle Coolant (300 psi) Fully interlocked machine guarding Chip Conveyor System with full Chip Washdown Cutter Air Blast Rigid tapping Machine Work Light 4 th Axis Preparation BIG-PLUS Face Taper Contact High Retention Drawbar Thermal Compensation Please refer to the attached lists for available options and full machine specifications.

3 XR 760 s TOOL CHANGER Factory installed pricing only XR 760 LIST PRICE 30 Position 40 Taper Tool Magazine Standard INCLUDED 48 Position 40 Taper Tool Magazine CONTROL Factory installed pricing only Fanuc 18i MB Standard INCLUDED Dataserver with 640MB flash card, AI nano HPCC and RISC Processor AI nano HPCC and RISC Processor ELECTRICS Transformer External Multi Tap See notes below Fanuc controls are volt systems and require a transformer for any voltage outside the standard operating range. Heidenhain controls are 400 volt systems; however the XR machines come with a built-in transformer for 220V hookup. Any other voltages require a transformer. SPINDLE RPM 9,000 RPM Spindle, 25 HP Belt Driven 12,000 RPM Spindle, 25 HP Belt Driven Standard INCLUDED 15,000 RPM, 30 HP Directly Coupled Spindle (See Note) Note: 15,000 spindles include an Oil Cooler Spindle Oil Cooler for either 9,000 and 12,000 RPM spindles Note: This option will replace the standard heat exchanger unit Taper CT-40 Includes High Retention Drawbar Standard INCLUDED BT-40 Includes High Retention Drawbar Standard INCLUDED Big Plus Face Taper Contact Standard INCLUDED Machine s Hand Held Manual Pulse Generator Fanuc Absolute Linear Encoder (Glass scales).1um (X, Y and Z axes) Dual canister filter for flood coolant Dual canister filter for flood and through spindle coolant Tri-color Stacklight Prices listed in USD

4 XR 760 s cont. 4 th AXIS Interface Hardinge 5C, 16C and 3J ( supports up to α2i motor) 4 th Rotary axis interface Kitagawa (6 160mm) ( supports up to α2i motor) 4 th Rotary axis interface Kitagawa (8 200mm mm) ( supports α4i and α8i motor) Hardinge Rotary 5C Rotary with Control and Manual Collet Closer 5C Rotary with Control and High Force Collet Closer 5C Rotary with Control and Fail-Safe Collet Closer 16C Rotary with Control LP 210 Rotary with Control Stationary Control Shelf Swivel Control Shelf Note: Does not include installation Hardinge 4 th Axis Rotary Fanuc 4 th Axis 5C Rotary with Manual Collet Closer Fanuc 4 th Axis 5C Rotary with High Force Collet Closer Fanuc 4 th Axis 5C Rotary with Fail-Safe Collet Closer Fanuc 4 th Axis 16C Rotary Fanuc 4 th Axis LP 210 Rotary Note: Does not include installation Kitagawa Rotary Table Kitagawa MR (6 160 mm) Rotary Table Kitagawa MR (8 200mm) Rotary Table Kitagawa MR (10 250mm) Rotary Table Kitagawa MR ( mm) Rotary Table Note: Does not include installation PROBING OMP40 & OTS Combo Kit CAT 40 (Spindle & Tool Probe) OMP40 & OTS Combo Kit BT 40 (Spindle & Tool Probe) OMP40 Spindle Probe CAT 40 OMP40 Spindle Probe BT 40 OTS Kit Tool Setting Probe Please note the above items do not include installation Prices listed in USD

5 XR 760 Specifications Axis Travel Table (X axis) Saddle (Y axis) Head (Z axis) 30 in. (762mm) 24 in. (610mm) 24 in. (610mm) Positioning Auto Mode (X and Y axes) 1,692 in./min Auto Mode (Z axis) 1,417 in./min. Manual Mode (X,Y and Z axes) in./min. Feedrate Range (X and Y axes) in./min. Feedrate Range (Z axis) in./min. Acceleration x/y/z Heidenhain 240/200/150 in./ s 2 (6/5/4m/ s 2 ) Fanuc 240/200/150 in./ s 2 (6/5/4m/ s 2 ) Minimum Increment in. Ball Screw Diameter and Pitch(X, Y) 1.77 x.629 Ball Screw Diameter and Pitch (Z) 1.77 x.472 Axes Thrust (X/Y/Z) Heidenhain 1557/1557/2580 lbs Axes Thrust (X/Y/Z) Fanuc 1055/1055/2533 lbs Spindle Spindle Speed Range 12,000 RPM Spindle Motor HP Rating (S6-40%) Fanuc 25hp (18.5kW) Spindle Motor HP Rating (S6-40%) Heidenhain 28hp (21kw) Spindle Torque 12,000 RPM (S6-40%) Fanuc 87 ft./lbs Spindle Torque 12,000 RPM (S6-40%) Heidenhain 98 ft/lbs Retention Force 2700 lbsf Spindle Taper No. 40 Tool Holder CT40 or BT40 Spindle taper Face & Taper 40 Distance from table surface to Spindle Gauge Plane 3.94 min Spindle s Spindle Speed (al) FANUC ONLY Spindle Motor HP Rating (on 15K option) Spindle Torque 15,000 RPM (S6-40%) Spindle Speed (al) FANUC ONLY Spindle Motor HP Rating (on 9K option) Spindle Torque 9,000 RPM (S6-40%) Spindle Speed (al) Heidenhain Spindle Motor HP Rating (on 15K option) Spindle Torque 15,000 RPM (S6-40%) 15,000 RPM, Directly coupled 30 HP 110 ft/lbs 9,000 RPM, Belt Driven 25 HP 116 ft/lbs 9,000 RPM Belted Heidenhain 28 HP 131 ft/lbs. Worktable Working surface 35.4 X 23.6 in. (900 x 600mm) Table load 1,540lbs. (700kg) Number of T-Slots 5 T-Slot Size.708 (18 mm)

6 XR 760 Specifications cont. Control Fanuc 18i MB 4 th axis preparation Standard Automatic Tool Changer Type of tool shank BT40 or CT40 taper Magazine capacity 30 Tools (optional 48) Tool Select by Shortest Path and Random Select Bi-Directional Maximum tool diameter (Adjacent pockets) 3.1 in. (78.7 mm) Maximum tool diameter (With adjacent pockets) 4.92 in. (125 mm) Maximum Tool Length in. (300 mm) Maximum Tool Weight 15.0 lbs. (7kg) Random Tool change time (chip to-chip) ISO seconds Coolant and Chip Management Swarf removal Chip Conveyor Cutter air blast Standard Coolant tank capacity 80 US gallons (302L) Wash down Standard Wash gun Standard Stainless chip pan Standard Note: The chip conveyor is a general purpose scrapper type. For fine chip applications, such as Aluminum, Cast Iron or Brass we suggest adding the optional coolant filtration systems. Accuracy ISO Positioning Repeatability Linear scales option -Positioning -Repeatability Machine Size Machine height Floor space 3000mm) Mass of machine Ap in. ( 0.010mm) Ru in. ( 0.004mm) Ap in. ( 0.006mm) Ru in. ( 0.003mm) 116 in. (2,940mm) 110 in. wide x 118 in. deep (2,794 x 13,640 lbs (6,200kg)

7 Service Requirements (Fanuc) Electrical Supply (Input) Structure Cycles Power Voltage Note: Other voltages require an external transformer Compressed Air (Pressure Flow) Coolant Tank Capacity Nozzle Coolant Through Spindle Coolant Wash Down Shipping Size Shipping Weight (approx) Balanced 3-phase 60 Hz 30 KVA volt 80 psi/4.9 cfm 80 gallons 15 psi 290 psi 37 psi 155 x 92 x 92 inch. 15,871 lbs (7,214kg) Foundation Requirements: To maintain the accuracy of this machine, we recommend that the machine is sited on a flat area free from cracks and expansion joints. The composition of the floor and sub-structure should be of suitable construction to bear the weight of this machine. Any friable areas should be using accepted building construction techniques (to code). Once a suitable foundation is in place, we recommend that the machine is rigidly bolted to the floor using the bed fixing/ jacking positions to prevent movement or vibration. All features, benefits and specifications are subject to change. Hardinge Inc. is not responsible for any typographical errors, omissions or misprints.

8 Fanuc 18i MB Control Specifications FANUC 18i MB 10.4 LCD, Color Monitor AI nano contour control High Speed Machining Software o Bell Shaped ACC/DEC after cutting feed interpolation o Advanced Feed Forward Control o Auto Corner Override o And more HRV3 Allows for fine digital tuning of the servo drive s Dynamic Graphic Display Ethernet Ready PCMCIA Card Slot Can be used to run large files directly from a memory card Manual Pulse Generator Part Program Memory 256KB (640M) Rigid Tapping Extended Editing Functions Cut, Copy and Merge Tool Life Management Custom Macro B Parametric Part Programming (Part Family s) Tool Offset type C Separate Length and Diameter Tool Offsets 64 pairs Tool Length Measurement Cutter Compensation type C 200 Registered programs Run Hour and Parts Count Display Helical Interpolation Work Coordinate Systems (G54-G59) Additional Work Coordinate System (G54.1 G54.48) Coordinate System Rotation Scaling Programmable Mirror Image Program Restart (Mid program restart) Champhering and Corner Rounding Background Editing Program input of offset data (G10) Embedded Macro Function Allows macros to be installed without using part program storage Reader/Puncher Interface (RS232) Stroke Limit Check prior to move Pitch Error Compensation Controlled Axis Expansion (used for the 4 th axis) Simultaneously Controlled Axis Expansion (used for the 4 th axis) Control Axis Detach (used for the 4 th axis) High Speed Skip Inch / Metric Conversion

9 XR 760 Floor Plan

10 Investment Summary for: Quote Number: All Prices in: US Dollars Quantity Item Number Description 1 Unit Price Extended Amount Total Investment: $XXXXX