OVERLOAD RELAYS POWER & ACTUATION PROVEN. series

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1 POWER & ACTUATION OVERLOAD RELAYS series Need reliable, accurate overload and phase-loss protection for your motors? c3controls Series Bimetallic Overload Relays provide unmatched protection and can be directly installed on all Series 300 Contactors, saving you time and panel space. Plus, culus and CE markings make them applicable worldwide. Bimetallic Overload Relays 7 Specifications 73 Accessories 7 Trip Characteristics & Circuit Diagrams 75 Dimensions 7 PROVEN Conformity to Standards: UL 508, 097--A CSA C. No. IEC 097-, Certifications: UL File #: E858 (Guide NKCR, NKCR7) CE Marked (per EU Low Voltage Directive 00/95/EC and RoHS Directive 0/5/EU) Visit to download product certifications. NOTE: The scope (range, description, price, specifications, dimensions, etc.) of the product featured in this section is subject to change without notice. Refer to for product updates.

2 BIMETALLIC OVERLOAD RELAYS / OVERLOAD RELAYS c3controls offers a comprehensive line of Motor Control products designed and manufactured to meet the needs of the machine builder. We promise durable products at a price that gives you an edge, and we guarantee same-day shipping. Check out all the features of our Series Overload Relays below! DELIVERING SUPERIOR PRODUCT QUALITY AND MANUFACTURING EXCELLENCE Proven Reliability Trip Indication Visible Markings Modular Design Visible Certifications Added Safety Lifetime Warranty* Guaranteed Same-Day Shipping* Advantage Pricing Our Series Overload Relays are UL Listed and CE marked meeting global standards requirements. Trip Class 0 for reliable and accurate protection against overload conditions. Trips within 0 seconds when carrying a current of 70%. Visible trip indication to provide clear indication of what device tripped, simplifies troubleshooting in panels. High visibility labels and markings; dual IEC and NEMA terminal markings for ease of wiring anywhere in the world. Modular design allows Series Overload Relays to be direct mounted onto Series 300 Contactors. Our product certifications and electrical ratings are clearly marked on the outside of the devices for easy reference during installation. IP0 guarded terminals with dual terminal markings prevent accidental contact with live parts. Every product is backed by our lifetime warranty unmatched in the industry bringing you quality components that perform in the most demanding applications. Product availability reduces inventory, and improves cash-flow saving you money. With c3controls any order for standard catalog items received by :00pm ET is guaranteed to ship same-day. Our approach to product development, manufacturing, and focus on servicing the OEM and Electrical Equipment Builder reduces cost. The result the best value in the industry. *See c3controls Terms & Conditions When I evaluate components for our machines I consider three things: quality, price, and lead-time. All are equally important, and most manufacturers can only deliver on any two out of the three. c3controls delivers all three without fail. We get quality products at a price that s remained competitive since we first began doing business with them back in 00, and what we buy is always in stock. Annie Carbajal, Purchasing Manager Aqueous Technologies ::

3 / BIMETALLIC OVERLOAD RELAYS -B -B3 -B -B5 O v e r l o a d R e l a y s UNIQUE PRODUCT LINE FEATURES HIGH FAULT SCCR ADJUSTABLE CURRENT SETTING PHASE LOSS SENSITIVITY min Approximate Trip Time sec Phase -Phase High fault short circuit current rating of 80V and 00V with Class J fuses, provides safety and reliability in high fault applications. Full load current adjustment ratio of approximately :.5 enables overload relay to be set to exact FLA of motor Multiple of Current Setting Single phase sensitivity to protect motors against damaging phase loss conditions. SELECTABLE RESET MODE SEAMLESS COMPATIBILITY TRIP TEST FUNCTION Manual or automatic reset and test modes, and stop button all in a single device for convenient control circuit wiring. Series -B Overload Relays direct mount onto all Series 300 Non-Reversing and Series 30, 9A to 5A AC/DC, Reversing Contactors and Series -B Overload Relays direct mount onto all Series 300/30 Miniature Non- Reversing and Reversing Contactors. Trip test function standard on all c3controls Series -B to -B5, allows for easier installation, testing, and troubleshooting. FIND IT FAST Overload Relays Certifications Specifications Dimension Drawings Installation Instructions Easy to Buy Everything under control :: c3controls 8

4 BIMETALLIC OVERLOAD RELAYS / Motor Control Device Solutions c3controls motor control devices are the perfect solution for manufacturers who want proper motor control and superior motor protection without having to overpay or compromise on quality. In fact, we engineer so much performance and flexibility into our products, we can deliver a remarkably better value than our competitors. c3controls products deliver like no other. Seamless Compatibility Contactors, overload relays and motor protection circuit breakers are designed by c3controls to work together, with common connections and accessories, resulting in a high functioning compact starter. LEADING THE INDUSTRY with our compact miniature 0HP contactors and control relays. One frame size (AC or DC) 8% reduction in panel area. Compact The small size of c3controls motor control devices, plus features like common accessories, enable assembly into smaller control panels for lower installed costs. Reliable Protection Contactors provide the repeated on/off switching for the motor and are designed for motor, actuator, solenoid, and other power switching applications. Overload relays provide Trip Class 0 protection against overload and phase-loss conditions, and have ambient temperature compensation for motor protection in high temperature environments. Ensures the protection of equipment and user. Motor protection circuit breakers provide overload, phase-loss and short circuit protection, can be used by themselves as manual motor controllers or with contactors in group motor installations, and can achieve Type coordination for optimum performance. Type E self-protected combination manual motor controllers provide disconnecting means, branch circuit protection, motor control and motor overload protection all in a single device. Proven Our motor control devices are UL Listed and CE marked, meeting global standards requirements for use anywhere in the world ::

5 / BIMETALLIC OVERLOAD RELAYS NFPA 70 - National Electrical Code (NEC) Understanding what functions are needed in your motor control circuit is critical when selecting motor control devices. Engineers benefit from the standards and codes established to ensure safety and protection to personnel and equipment. O v e r l o a d R e l a y s More than just knowing the standards, c3controls, as a manufacturer of motor control products, has the application expertise you need to select the right products. c3controls & Article 30 - Motors, Motor Circuits and Controllers Motor disconnecting means Motor branchcircuit, short circuit, and ground-fault protection Motor circuit conductor To Supply NEC Part c3controls Product Series Part IX Part IV Part II Type E: Type E: Our motor control products align with Article 30 Part VII, Motor Controller, of the NFPA 70, the National Electrical Code. Motor controller Part VII 300/ Type E: Motor control circuits Part VI Motor overload protection Part III Type E: Motor Part I Everything under control :: c3controls 70

6 BIMETALLIC / IT S EASY TO BUILD YOUR OWN OVERLOAD RELAY Simply pick the code number from each of the sections below and combine them to build your part number. Bimetallic Overload Relays -B I II Example: To build one of our most popular Overload Relays, the part number would be -B + II or -BU3 I. OVERLOAD RELAY TYPE CODE DESCRIPTION -B Bimetallic Overload Relay Our Series Bimetallic Overload Relays are available in five frame sizes for motor full load currents from 0.8 ~ A. DISCOUNT SCHEDULEF Some of Our Popular Configurations: II. OVERLOAD RELAY FRAME SIZE AND CURRENT ADJUSTMENT RANGE CODE INSTALLS ON CONTACTOR CURRENT ADJUSTMENT RANGE LIST C0 -M07, -M09, -M, -M 0.8 ~ 0.0 $ C3 -M07, -M09, -M, -M 0.0 ~ 0.3 $ C80 -M07, -M09, -M, -M 0.5 ~ 0.80 $ D -M07, -M09, -M, -M 0.8 ~. $ D8 -M07, -M09, -M, -M. ~.8 $ D8 -M07, -M09, -M, -M.8 ~.8 $ D0 -M07, -M09, -M, -M.8 ~.0 $ D3 -M07, -M09, -M, -M.0 ~.3 $ D80 -M07, -M09, -M, -M 5. ~ 8.0 $ U0 -M07, -M09, -M, -M 7.0 ~ 0.0 $ U -M07, -M09, -M, -M 8.0 ~.5 $ U5 -M07, -M09, -M, -M 0 ~ 5 $ U7 -M07, -M09, -M, -M ~ 7 $ C0 -S09, -S, -S8, -S5, -S3, -S0 0.8 ~ 0.0 $.00 C3 -S09, -S, -S8, -S5, -S3, -S0 0.0 ~ 0.3 $.00 C80 -S09, -S, -S8, -S5, -S3, -S0 0.5 ~ 0.80 $.00 D -S09, -S, -S8, -S5, -S3, -S ~. $.00 D8 -S09, -S, -S8, -S5, -S3, -S0. ~.8 $.00 D8 -S09, -S, -S8, -S5, -S3, -S0.8 ~.8 $.00 D0 -S09, -S, -S8, -S5, -S3, -S0.8 ~.0 $.00 D3 -S09, -S, -S8, -S5, -S3, -S0.0 ~.3 $.00 D80 -S09, -S, -S8, -S5, -S3, -S0 5. ~ 8.0 $.00 U0 -S09, -S, -S8, -S5, -S3, -S0 7.0 ~ 0.0 $.00 U -S09, -S, -S8, -S5, -S3, -S0 8.0 ~.5 $.00 U5 -S09, -S, -S8, -S5, -S3, -S0 0 ~ 5 $.00 U7 -S09, -S, -S8, -S5, -S3, -S0 ~ 7 $.00 U3 -S09, -S, -S8, -S5, -S3, -S0 5 ~ 3 $.00 U3 -S09, -S, -S8, -S5, -S3, -S0 ~ 3 $.00 3U0 -S3, -S0 5 ~ 0 $ 9.00 U50 -S50, -S5, -S80 3 ~ 50 $07.00 U57 -S50, -S5, -S80 0 ~ 57 $07.00 U3 -S50, -S5, -S80 50 ~ 3 $07.00 U70 -S50, -S5, -S80 57 ~ 70 $ U80 -S95, -S05 3 ~ 80 $5.00 5U97 -S95, -S05 78 ~ 97 $5.00 5X -S95, -S05 90 ~ $5.00 BIMETALLIC OVERLOAD RELAYS CATALOG NUMBER DESCRIPTION LIST -BD80 5. ~ 8.0A Overload Relay for Installation on 300-M07 Contactor $ BU0 7 ~ 0A Overload Relay for Installation on 300-S09 Contactor $.00 -BU3 5 ~ 3A Overload Relay for Installation on 300-S5 Contactor $.00 -B3U0 5 ~ 0A Overload Relay for Installation on 300-S0 Contactor $ BU50 3 ~ 50A Overload Relay for Installation on 300-S50 Contactor $ B5U97 78 ~ 97A Overload Relay for Installation on 300-S95 Contactor $5.00 MOMENTARY RESET PUSH BUTTONS actuate the reset function of a Series Overload Relay from outside the enclosure. See page 8. A v a i l a b l e F r a m e S i z e s f or Over load Relay s ::

7 / BIMETALLIC B i m e t a l l i c O v e r l o a d R e l a y s c3controls Series Bimetallic Overload Relays provide a thermal Trip Class 0 overload protection for single and three phase motors, and phase loss protection for three phase motors. Other features like IP0 guarded terminals with dual terminal markings, integral stop button, and direct mounting will help you reduce your total installed costs and enhance the features and performance of your equipment. Just look and see what our Series Overload Relays have to offer. Product features include: High fault short circuit rating of 80V and 00V with Class J Fuses, provides safety and reliability in high fault applications. Visible trip indication provides clear indication of what device has tripped and simplifies trouble shooting in panels with many contactors. O v e r l o a d R e l a y s Trip test function standard on Series -B to -B5 overload relays, allows for easier installation, testing, and troubleshooting. Series -B and -B Overload Relays direct mount onto Series 30 Miniature Reversing Contactors and Series 30, 9A to 5A, Reversing Contactors. The result is seamless compatibility and a high performing multi-function solution. Enhanced markings and high visibility labels for ease of troubleshooting and maintenance. Series -B Overload Relays for use with Series 300 Miniature Contactors. Series -B Overload Relays include integral connection to auxiliary and coil terminations for ease of wiring during installation when installed on Series 300 Miniature Contactors. Series -B Overload Relays share the same great features and benefits of the larger frame sizes. Trip Class 0 for reliable and accurate protection against overload conditions. Single-phase sensitivity to protect motors against damaging phase loss conditions. Direct mounting to all contactors, Miniature and Standard. Dual IEC and NEMA terminal markings for ease of wiring anywhere in the world. IP0 guarded terminals prevent accidental contact with live parts. Combination head terminal screws allow the use of straight, phillips or posidrive screwdrivers. Allen head screws on -B and -B5 overload relays make it easy to apply the proper terminal tightening torque for secure conductor connections. Stop button for convenient and economical control circuit wiring. Ambient temperature compensation ensures reliable motor protection even in high temperature environments. Electrically isolated and integral Normally Open and Normally Closed auxiliary contacts. Selectable reset mode (manual or automatic). UNIQUE PRODUCT FEATURES c3controls Series Bimetallic Overload Relays feature a multi-function reset button enabling the user to select the reset mode manual or automatic and whether or not to enable the test function. All of this is achieved with just one unit, reducing your inventory! A Automatic Reset Only AUTO Automatic Reset and Test H Manual Reset Only HAND Manual Reset and Test When the reset button is pressed, with the test function enabled, the Normally Open (NO) contact closes and the Normally Closed (NC) contact opens to verify the control circuit functionality. In addition, the NC contact can be used in a Stop circuit. With the test function disabled, the NO and NC contacts do not change state when the reset button is pressed preventing unauthorized personnel from operating the control circuit. Multiple functions in a single device help you to reduce inventory and customize the overload relay operation to provide the performance and features you need for your specific application. Everything under control :: c3controls 7

8 SPECIFICATIONS / Specifications: ELECTRICAL AND ENVIRONMENTAL SPECIFICATIONS -B -B -B3 -B -B5 ELECTRICAL GENERAL UNITS Current Setting Range A 0.8 ~ ~ 3 5 ~ 50 0 ~ 80 3 ~ Operating Frequency Hz 0 ~ 00 Power Dissipation per Pole W 0.9 ~..3 ~.0.3 ~.0.9 ~ ~.8 ELECTRICAL UL/CSA APPLICATIONS MAIN CIRCUITS Rated Operating Voltage, Ue VAC 00 Standard Short Circuit Current ka Standard Short Circuit Maximum Fuse Size* High Fault Short Circuit Current A ka High Fault Maximum Fuse Size (Class J)* CONTROL CIRCUITS Pilot Duty Rating A AC C DC R300 ELECTRICAL IEC APPLICATIONS MAIN CIRCUITS Rated Insulation Voltage, Ui V 90 Rated Impulse Voltage, Uimp kv Rated Operating Voltage, Ue VAC 90 Maximum Rated Operating Current, Ie A Maximum Fuse Size* A CONTROL CIRCUITS Rated Insulation Voltage, Ui V 90 Rated Operating Current, Ie V AC 8V AC A 0V AC A 0V AC A 30V AC 00V AC 500V AC A 90V AC A 0.3 V DC 8V DC A 0V DC A 0V DC A 0V DC A 50V DC A 0. Maximum Fuse Size (gl/gg) A ENVIRONMENTAL Ambient Operating Temperature C / F -5 to +0 / -3 to +0 Ambient Storage Temperature C / F -0 to +70 / -0 to +58 Altitude m/ft.,000 /,5 *Varies by current adjustment range of overload relay ::

9 / SPECIFICATIONS & ACCESSORIES CONSTRUCTION SPECIFICATIONS -B -B -B3 -B -B5 CONSTRUCTION UNITS Number of Poles ul 3 Trip Class ul 0 Pollution Degree ul 3 INGRESS PROTECTION Main Circuit Terminals ul IP0 (with wires connected) Control Circuit Terminals ul IP0 WEIGHT kg lbs CONDUCTOR SIZE MAIN CIRCUITS UL/CSA AWG ~ ~ 8 ~ 8 ~ 8 ~ /0 Solid mm ~ ~ 0.8 ~ ~ 3 8 ~ 5 Stranded mm ~ ~ 0.8 ~ ~ 3 8 ~ 5 Fine Stranded mm ~ ~ 0.8 ~ ~ 3 8 ~ 5 Terminal Torque Nm. ~.3. ~.3 ~ ~ 5 ~.5 Lb-in. ~ 0 ~ 0 35 ~ ~ 53 ~ 57 CONTROL CIRCUITS UL/CSA AWG x 8 ~ Solid mm x 0.8 ~ Stranded mm x 0.8 ~ Fine Stranded mm x 0.8 ~ Terminal Torque Nm. ~.3 Lb-in. ~ 0 ROHS COMPLIANCE For RoHS compliance documentation by product, refer to O v e r l o a d R e l a y s SEPARATE MOUNTING ADAPTERS MOUNTING POSITIONS -BSMA Separate mounting adapters enable Series Overload Relays to be installed separately from a contactor on a 35mm DIN rail or with fixing screws to a panel. -BSMA DISCOUNT SCHEDULEF CODE FOR USE WITH LIST -BSMA -B *** Overload Relays $3.00 -BSMA -B3 *** and -B *** Overload Relays $8.00 -BSMA5 -B5 *** Overload Relays $35.00 NOTE: *** Represents the overload relay current adjustment range code. Refer to page 7. Everything under control :: c3controls 7

10 TRIP CHARACTERISTICS & CIRCUIT DIAGRAMS / TRIP CHARACTERISTICS Approximate Trip Time -B***, -B***, -B3*** & -B*** min sec Phase 3-Phase Multiple of Current Setting Approximate Trip Time ta(sec) 0,000 8,000,000,000,000,500, Warm 3-Pole -B5*** -Pole Cold 3-Pole x5 Multiple of Current Setting NOTE: ***Represents the overload relay current adjustment range code. Refer to page 7. CIRCUIT DIAGRAMS -Phase -Phase 3-Phase K A A K A A K A A T T T3 T T T3 T T T3 M M M ::

11 / DIMENSIONS 70.mm (-99/8 ) SERIES BIMETALLIC OVERLOAD RELAYS -B*** 8.9mm (3-7/ ) 9.79mm (-3/ ) A -B*** 5mm (-99/8 ) 8.5mm (3-/ ) O v e r l o a d R e l a y s 5mm (-99/8 ) 57mm (-3/8 ) -B3*** -B*** 7.3mm (-9/8 ) 8.75mm (3-7/3 ) 50mm (-3/3 ) 0mm (-/ ) 50mm (-3/3 ) 0mm (-/ ) -B5*** NOTE: ***Represents the overload relay current adjustment range code. Refer to page mm (3-5/ ) 75mm (-/ ) 98.5mm (3-7/8 ) VISIT TO DOWNLOAD CAD DRAWINGS Everything under control :: c3controls 7

12 DIMENSIONS / SERIES SEPARATE MOUNTING ADAPTERS -BSMA Separate Mounting Adapter for use with -B*** 5mm (-99/8 ).8mm (7/ ).5mm (3/8 ) 80mm (3-9/8 ) 70mm (97/8 ) 35mm (-3/8 ) 0mm (-3/ ) 5mm (5/8 ) -BSMA Separate Mounting Adapter for use with -B3*** or -B*** -BSMA5 Separate Mounting Adapter for use with -B*** 50mm (-3/3 ) 75mm (-/ ) 5.mm (7/8 ) 7.mm (37/8 ) 7mm (-/ ).mm (-75/8 ) 5.mm (-/ ) 7.mm (37/8 ) 5.mm (7/8 ) 79mm (3-7/ ) 53mm (-/8 ) 98.3mm (3-/8 ) 7.5mm (/ ).8mm (7/ ).5mm (3/8 ) NOTE: ***Represents the overload relay current adjustment range code. Refer to page ::

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