Johan Hoolsema Expert System Solutions

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1 The Efficient Way of Using TETRA for Smart Grids and Telemetry Applications TCCA Amsterdam 31 May 2016 Johan Hoolsema Expert System Solutions TCCA SCADA, Smart Grid and Telemetry (SST)Group 1

2 One stop solution for Oil and Gas Sector TETRA and TETRA Applications

3 Agenda Introduction ESS Success of a TETRA network TETRA Appication for Oil and Gas sector TETRA Appication for other sectors ESS Remote Terminal Unit Wrap up and Questions

4 ESS Departments Expert System Solutions Founded in June 1999 System Engineering 3 national MPT1327 System Engineering 4 high capacity TETRA Systems Supply of Umbrella Management Systems Supply of Telemetry & Telecontrol Systems System Consulting Services (Communication & Telemetry) System Engineering Services (Communication & Telemetry) R&D and Supply of Wireless Monitor & Control products

5 TETRA systems in RSA (2015/6) Anglo American Sishen Iron Ore Company Hytera TETRA Network comprising: 9 TETRA Base Stations Full redundant network % reliability 9 Dispatchers 14 microwave links Radio Terminals 6500 ESS Umbrella Network Management Mining operation stops without radio communication

6 TETRA systems in RSA Sasol Secunda Hytera TETRA Network comprising: 13 TETRA Base Stations Full redundant network % reliability 9 Dispatchers 20 microwave links Radio Terminals ESS Umbrella Network Management Operational since 2009

7 TETRA systems in RSA Sasol Sasolburg Hytera TETRA Network comprising: 4 TETRA Base Stations Full redundant network % reliability 4 Dispatchers 6 microwave links Radio Terminals 3500 ESS Umbrella Network Management Operational since 2011

8 System Turnkey Solutions Sasol used the services of ESS to assist with the following: Detailed Design of the TETRA network TETRA Fleetmapping TETRA System Implementation Provide in-house Umbrella NMS Provide Telemetry solutions over TETRA Provide Maintenance Services

9 Agenda Introduction Success of a TETRA network TETRA Appication for Oil and Gas sector TETRA Appication for other sectors ESS Remote Terminal Unit Wrap up and Questions

10 Oil and Gas & Mining TETRA Applications (ESS projects & typical applications) Pipeline Monitoring and control Water Management systems Waste water Management Systems Environmental Monitoring Systems Fire and Gas alarm systems Smart Grid Power Monitoring Public address systems TETRA Umbrella Network Management

11 Oil and Gas: Pipe lines Measurements: Flow Pressure Temperature Gas sensing SCADA: Display flow & pressure Determine gas leaks Control of valves

12 Oil & Gas: Environmental Sensing Toxic Gas Detectors Environmental Sensors (wind, wind direction, humidity, temperature, rain, UV, dust etc.) Gas Detectors

13 Mission Critical Notification RTU Gas Alarm Unit 213 Ammonia gas Wind: North East Speed: 3 m/s Gas Detection Fire Alarm Gas Alarm

14 Mission Critical Notification RTU Fire Alarm Gas Alarm RTU Fire Alarm Gas Alarm

15 Mission Critical Notification RTU East Plant Gas Detection Fire Alarm Gas Alarm RTU West Plant Gas Detection Fire Alarm Gas Alarm Notification will be send as group data to all East Plant Sirens

16 Mission Critical Announcements Remote Control (wireless): Fire Alarm Gas Alarm Public Address Emergency Calls Monitoring: Battery Voltage Current usage Temperature Amplifier Alarms Cabinet Door alarms

17 Mission Critical Announcements ESS TETRA RTU PA Amplifier Loudspeakers TETRA Antenna Solar regulator Solar Panels Battery Bank 9 meter mast Equipment SS Cabinet Transportable Concrete Plinth

18 ATEX RTU Solutions ESS TETRA RTU inside ATEX enclosure

19 ATEX Enclosures

20 Output follows Input RTU RTU Start Stop Output follows Input

21 Railway Monitor & Control Rail Track Switching

22 Water Utilities Water Distribution Drinking water Management Waste water Management Early warning: Pipe bursts

23 Typical Telemetry & Telecontrol Antenna RTU Pressure Sensor Flow Sensor

24 83 % Water Utilities

25 Typical SCADA Display Pump 2 Stopped Valve 2 Open Pump 1 Running Pressure Flow Pressure Flow

26 Water Utilities

27 Smart Grid Monitoring & Control Transformers and HV switching Electricity meters Generators

28 Smart Grid Monitoring & Control I/O s DNP-3 Modbus RS485 RS232 TCP/IP

29 Remote Site Monitoring & Control Access Control Intrusion detection Mains Failure Battery Condition Status of equipment Temperature monitoring Generator Monitoring & Control Generator Fuel level Monitoring Security lights Remote gate opening

30 Status and Alarm Monitoring and Control Diesel Standby Generator Intruder Sensor Intruder Alarm Smoke Detector Temperature Sensor Door Status (Open/Close) Gate Controller Electrified Fence Control System AC Recloser Equipment Alarms Spot Lights Siren Aircraft Warning Lights Striker Lock Aircon Controller Unit DC Power Backup

31 Sasol Secunda TETRA Control Centre

32 High-Sites TOC S&A NMS 1 S&A NMS 2 Remote Client TETRA NMS DC NMS Link NMS TETRA Alarm Notification Battery 41,6 V GSM SMS Alarm Notification TCP/IP TCP/IP TETRA SNMP DC System SNMP Microwave SNMP TETRA TEXT Notification GSM TEXT Notification Status & Alarm Umbrella NMS TCP/IP TCP/IP Remote Client SITE 1 SITE n Discrete I/O Analog Inputs Discrete I/O Analog Inputs DC-UPS Alarm Door/Gate Lights Aircon Generator DB Other Temperature, Current, Fuel Level (Diesel) Battery Voltage DC-UPS Alarm Door/Gate Lights Aircon Generator DB Other Temperature, Current Fuel Level (Diesel) Battery Voltage

33 Agenda Introduction Success of a TETRA network TETRA Appication for Oil and Gas sector TETRA Appication for Oil and Gas sector TETRA Appication for other sectors ESS Remote Terminal Unit Wrap up and Questions

34 Mobile Telemetry/Telecontrol Public Safety Utilities Transport Cooling trucks Fuel Trucks

35 Agenda Introduction Success of a TETRA network TETRA Appication for Oil and Gas sector TETRA Appication for other sectors ESS Remote Terminal Unit Wrap up and Questions

36 What is a RTU? RTU = Remote Terminal Unit Input and Output Controller Example of Inputs Example of Outputs ESS-RTU with internal Radio Modem Start Stop

37 What does the user require? SCADA Reliable, efficient and cost effective way to connect telemetry sensors and PLC s to SCADA systems

38 How to solve the user requirement? SCADA ESS Intelligent TETRA Gateway TETRA APN APN=Access Point Name

39 Will TETRA be able to handle my Telemetry Data? Telemetry data for the entire Apollo Space Craft was between 1.6 kb/s and at 51.2 kb/s The Apollo Space craft Less than 2 TETRA carriers Less than 1 TEDS carrier

40 Bandwidth Requirement Bandwidth Requirement Advantage of ESS Intelligent RTU s High Traditional RTU s Low ESS RTU s > 90% network data saving (over the air) No network overload Lower OPEX cost Time for IO Updates Long Time for IO Updates Short

41 Case Study: Power meter The PM130 PLUS is a compact, multi-function, three-phase AC power meter specially designed to meet the requirements of users ranging from electrical panel builders to substation operators. Interface is DNP-3 via LAN

42 DNP-3 Registers (52)

43 Traditional DNP-3 polling between RTU & SCADA Power Meter 1 SCADA Power Meter 2 24/7 Bus protocols in telemetry require a lot of bandwidth. Power Meter 200

44 Smart Grid Monitoring & Control LAN DNP-3 LAN

45 Smart Grid Monitoring & Control DNP-3 RTU Constant Data transmission 24/7 DNP-3 DNP-3 Display DNP-3 Data DNP-3 Traditional RTU Traditional RTU DNP-3 > 90% network data saving (over the air) ESS RTU will send DNP-3 data on exceptional reporting for 6 DNP-3 registers only SCADA

46 Smart Grid Monitoring & Control

47 Power Meter Trending

48 Power Meter Event Log

49 ESS RTU Product Strengths Overview of TETRA-RTU main product strengths: ESS uses an embedded industrial microprocessor with Linux operating system Uses various TETRA modem Intelligent way of minimising TETRA data over the air All programming info resides on a removable SD card Easy to program, needs limited skill-set for changing parameters Protocols supported: OPC 1, 2 and 3, Modbus, IEC , 103, 104, IEC61850, DNP3 Wide input operational voltage range and low power consumption Certified for several TETRA Gateway SDS and PD Supports USB devices Dual Watchdog Function Data buffer Logic functions SDS and PD End-2-End data encryption option Designed and manufactured by ESS

50 Ease of operation & maintenance Removable SD card Diagnostics DIN Rail Housing Audio Connector TETRA Signal Strength Analogue Input Levels 20 Digital Input Optical isolated TETRA Radio Feedback 8 Digital Outputs Analogue Input 0 20 ma or 4 20 ma 2 x USB ports 2 x RS232 ports RS485 port Programming port Ethernet LAN DC Input 8 32 V

51 Compatible with SCADA-OPC OPC (Ole Processing Control) is standard in most SCADA systems. It is easy to integrate with the ESS OPC server (driver) InTouch

52 ESS RTU reaching new heights Lowest temperature: degrees C Altitude above sea level: meter (Stratosphere) Lowest Pressure 2.80 kpa Fastest speed km/h Communications: TETRA in DMO

53 ESS RTU reaching new heights Yagi Antenna Tripod RTU RTU Laptop

54 ESS TETRA RTU

55 Agenda Introduction Success of a TETRA network TETRA Appication for Oil and Gas sector TETRA Appication for other sectors ESS Remote Terminal Unit Wrap up and Questions

56 Wrap up and Questions ESS is supporting TETRA suppliers with Telemetry Solutions and products TETRA- and Telemetry systems are not off-the-shelf solutions TETRA- and Telemetry systems needs to be engineered The ESS Telemetry Remote Terminal Unit is optimised for TETRA All TETRA telemetry data is captured on the TETRA system (Black box in aeroplanes)

57 ESS RTU/SCADA booth C10

58 More Information

59 Questions & Answers Thank you for your Attention! Johan Hoolsema

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