Quick Start Guide Ioline StudioJet

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1 Quick Start Guide Ioline StudioJet

2 User Notice Trademarks Ioline StudioJet is a trademark of Ioline Corporation. HP is a trademark of the Hewlett-Packard Company. Other product names, logos, designs, titles, words or phrases mentioned within this publication may be trademarks, service marks, or trade names of Ioline Corporation or other entities and may be registered in certain jurisdictions including internationally. Ioline Disclaimer IOLINE CORPORATION PROVIDES THIS MANUAL AS IS WITHOUT WARRANTY OF ANY KIND, EITHER EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OR CONDITIONS OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL IOLINE, ITS DIRECTORS, OFFICERS, EMPLOYEES OR AGENTS BE LIABLE FOR ANY INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES (INCLUDING DAMAGES FOR LOSS OF PROFITS, LOSS OF BUSINESS, LOSS OF USE OR DATA, INTERRUPTION OF BUSINESS AND THE LIKE), EVEN IF IOLINE HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES ARISING FROM ANY DEFECT OR ERROR IN THIS MANUAL OR PRODUCT. Limit of Liability Statement It is the responsibility of the operator of the printer to monitor the performance of the printer and maintain it in proper working condition by following the instructions in this Quick Start Guide and the StudioJet User Guide. It is the responsibility of the operator of the printer to follow all safety precautions and warnings that are described in this User Guide. Ioline Corporation is not responsible for injuries that may occur as a result of unsafe use. Ioline Corporation is not responsible for substandard operational performance as a result of failure to maintain the printer as described in the StudioJet Quick Start Guide and the StudioJet User Guide Ioline Corporation. All rights reserved. This manual may not be copied, photocopied, reproduced, translated, transmitted or converted to any electronic or machine-readable form in whole or in part without prior written approval of Ioline Corporation. Service and Support If you require assistance with an Ioline product, your local Ioline dealer or authorized service center is ready to help. Support information is also available 24/7 on the Ioline Web site or you may contact Ioline directly: Ioline Corporation NE 200th Street Woodinville, Washington U.S.A. Ioline Customer Service Department Monday through Friday 7:00 A.M. - 5:00 P.M. U.S. Pacific Time Voice: Fax: techsupport@ioline.com Part Numbers: (Print) Rev. 1 (File) Rev. 1

3 Ioline StudioJet Quick Start Guide

4 Images & Illustrations Figure 1. Hold the bottom surfaces of the end covers to avoid injury...vii Figure 2. The Ioline StudioJet Front View...viii Figure 3. Power and communications ports...x Figure 4. Proper lifting procedure requires two people Figure 5. Outside stand leg attached to foot Figure 6. Inside stand leg attached to foot Figure 7. The cross-member attaches to the stand legs above the foot Figure 8. Insert the screws in the legs and tighten...13 Figure 9. Remove packing foam and plastic strip Figure 10. The serial port and power socket Figure 11. FlexPlot Figure 12. Center the paper roll on the feed shaft Figure 13. Positioning the pinchwheels Figure 14. The correct paper path on the StudioJet Figure 15. Communications error message... 18

5 Table of Contents Table of Contents Safety & Cautions Visual Reference Guide Chapter 1 Assembly & Set-up Assembly Step 1: Unpack the StudioJet Step 2: Assemble the Stand Attach the Feet Attach the Cross-member Step 3: Attach the Printer to the Stand Step 4: Connect the Power and Communication Cables Step 5: Install the Software Chapter 2 Preparing to Print Paper Loading Step 1: Loading the Feed Roll Step 2: Positioning the Pinchwheels Step 3: Feeding Paper Preparing to Print Test the Setup Getting Help Customer Service Index

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7 Safety & Cautions The Ioline StudioJet has many fast moving components. Please read and follow these safety guidelines before beginning operation of the printer: Do not try to repair the machine without factory authorization. Only qualified service personnel should attempt any disassembly or access to internal components. If external mechanical adjustments are necessary, turn off the printer and disconnect it from all power sources (both the computer and the wall outlet). Be careful with hair, jewelry, or loose clothing near the printer. They can become caught in the mechanical parts. Never attempt to move the carriage by hand when the power is on. Always use the Arrow keys to move the carriage. To park the carriage safely in the Service Station position, press the Clean button. Keep hands away from the carriage when the printer is in operation. The carriage will automatically move to touch the left end plate then back to the right end (the Service Station position) when the power is turned on. Figure 1. Hold the bottom surfaces of the end covers to avoid injury to your fingers. Never insert hands or other objects into the Service Station position area on the right side of the printer. The carriage occasionally enters this area without warning and could collide with an obstruction, potentially causing and injury. Be careful when moving or lifting the printer. To avoid injury to your fingers, do not lift the printer by the end plates. Hold the bottom surfaces of the end covers to lift or move it. See Figure 1. Keep fingers away from the drive shaft when the printer is in operation. Serious injury could result. vii

8 A B C D E F G O H N M L K E J I viii Figure 2. The Ioline StudioJet Front View.

9 Visual Reference Guide KEY A. Left End Cover B. Drive Shaft Marker C. Pinchwheel Lever D. Pinchwheel E. Drive Shaft F. Right End Cover G. Keypad H. Stand Leg I. Inkjet Cartridge J. Carriage K. Stand Leveling Foot L. Feed Shaft M. Cross-member N. Platen O. Traverse ix

10 KEY P. Power Switch Q. Serial (COM) Port R. Power Cord Q P R x Figure 3. Power and communications ports on the Ioline StudioJet are located on the back of the right cover.

11 Chapter 1 Assembly & Set-up Assembly This Quick Start Guide shows how to assemble and set up the Ioline StudioJet. Consult the StudioJet User Guide on the CD-ROM for more detailed information about installation and operation. Use the provided Adobe Acrobat viewer to read and print the user guide if necessary. Step 1: Unpack the StudioJet Caution Caution: The StudioJet is heavy and could cause injury if it falls. A minimum of two people are required to safely unpack the plotter and attach it to the stand or cradle. One person should hold the machine while the second person screws it to the legs. Remove the printer, stand parts, and Accessory Kit from the box and check the packing list. Always lift the printer with two people, one person holding the bottom of the end covers. (See Step 3 for more details.) Save all packing materials. Required tools 7/ 16 -in wrench Phillips screw driver Figure 4. Proper lifting procedure requires two people. Step 2: Assemble the Stand i Note Save all packing materials. Attach the Feet Attach one foot to each leg using three 1.5-in (long) Phillips screws and three 7 / 16 -in hex nuts. Repeat this procedure for the other leg. Screw all of the leg levelers halfway into the ends of the stand feet. Thread all four levelers in equally to ensure your printer is level and stable. (See Figures 5 & 6.) Caution The StudioJet is heavy and could cause injury if it falls.

12 12 Ioline StudioJet Quick Start Guide i Note The cross-member is reversible and can be attached upside down and from either side. Leg Foot Figure 5. Outside stand leg attached to foot. Leg Foot Figure 6. Inside stand leg attached to foot. Attach the Cross-member 1. Align the holes in the right leg with the threaded holes in the cross-member. 2. Insert two 1-inch screws into the threaded holes. Leave them loose. Cross-member screws Caution Do not hold the printer head by the bottom edge of the end plates when attaching it to the stand. Fingers and hands might get pinched between the end plates and stand legs. Hold the bottom of the end covers when handling the printer. Leg Foot Leveling Foot Figure 7. The cross-member attaches to the stand legs above the foot..

13 Chapter 1: Assembly & Set-up Repeat this procedure for the left leg. 4. Place the stand assembly upright. 5. Tighten all four cross-member screws. Step 3: Attach the Printer to the Stand Figure 8. Insert the screws in the legs and tighten. Front and rear 3 / 8 -in screws are shown above at actual size. Secure the Printer to the Stand Slide the tabs on the bottom of the printer inside the top of both legs. Make sure that the holes in the legs line up with the threaded holes in the tabs. Insert 3 / 8 -in Phillips head screws through the leg and into the tabs on the printer; Tighten. Figure 9. Remove packing foam and plastic strip. Finish Assembly Cut the plastic strap that holds the carriage in place during shipment and discard it. Remove all packing foam from around the carriage to complete the assembly. Save the foam with the other packing materials.

14 14 Ioline StudioJet Quick Start Guide i Note A serial cable is provided in the Accessory Kit. Step 4: Connect the Power and Communication Cables i Note Note: The StudioJet User Guide contains detailed instructions for communication setup. i Note On the StudioJet, off is marked with a, 0 and on with a Make sure power is off to the cutter (the switch is placed in the 0 position). Connect the serial cable and the power cord to the panel on the back of the right side of the cutter. Plug the machine power cable into a wall socket or surge protector. 2. With power to the computer off, connect the serial cable to the serial port on the back of the computer. See the Installation chapter of the StudioJet User Guide for more information. Figure 10. The serial port and power socket. Step 5: Install the Software 1. Insert the installation CD-ROM into the computer CD-ROM drive. The install program should start automatically. If it does not, select Run from the Start Menu. Browse to the CD-ROM and double click on iosetup.exe. Press OK to start the install. 2. Install the Ioline FlexPlot and Control Center software. Hint The Installation Disk also includes electronic copies of the StudioJet User Guide and StudioJet Quick Start Guide. It is recommended that you install these along with Adobe Acrobat (also included on the disk) to make help easily accessible. Figure 11. FlexPlot.

15 Chapter 2 Preparing to Print Paper Loading Step 1: Loading the Feed Roll 1. Before loading a new paper roll always make sure the drive shaft is clean. See the Routine Maintenance section in the Studio- Jet User Guide for more details. 2. Slide the feed shaft through the paper roll. 3. Place a paper hub at each end of the paper roll. Tighten the set screws on each paper hub. 4. Lift the feed shaft and paper roll into the support notches in the leg. Make sure the paper unrolls from behind and towards the printer. Paper Roll Feed Shaft Notch Paper Hub Figure 12. Center the paper roll on the feed shaft.

16 16 Ioline StudioJet Quick Start Guide Step 2: Positioning the Pinchwheels 2. Raise the pinchwheels (if they are not up) by pushing the lever away from the machine. 3. Move the pinchwheels to the proper position. See Figure 13. Do not place a pinchwheel over any smooth portion of the drive shaft. Use the white markers on the carriage rail to find drive shaft segments when they are covered by paper. White Driveshaft Markers Pinchwheel Drive Shaft Segment Drive Shaft Bearing Figure 13. Positioning the pinchwheels. Step 3 : Feeding Paper Figure 14 shows the proper paper path after the paper is properly inserted and taped to the take-up shaft. Follow the steps below to install the paper: Figure 14. The correct paper path on the StudioJet.

17 Chapter 2: Preparing to Print If the pinchwheels are lowered, raise them by pushing the pinchwheel lever away from the machine. 2. Pull a long leader of paper off of the paper roll and insert it through the stand between the cross-member and the printer head. Next feed the paper behind the printer head, over the platen, and between the platen and pinchwheels. 3. Align the paper on the platen. First, apply pressure to the feed roll with one hand to prevent the roll from turning. Hold the front edge of the paper with the other hand and pull several inches of paper over the platen. Align the paper by gently pulling a longer lead over the platen while gently moving it left to right until the tension feels even. 4. Lock the paper in place with the pinchwheels by raising the pinchwheel lever. Preparing to Print 1. Turn on the power (if it is not already on). After the initial startup process is complete, the OK light turns red and the Square light turns green. 2. Remove the protective strip from the bottom of the ink cartridge. Insert the included ink cartridge by lifting the latch, inserting the cartridge, then closing the latch until it locks down. 3. Press the Left (or Right) Arrow key to move the carriage over the paper until the small notch in the base is over the desired starting point of the marker. 4. Press the Set Origin key. The OK light will turn green. The printer is ready to print.

18 18 Ioline StudioJet Quick Start Guide Test the Setup 1. Start the Software. a. Close all programs that might be using the serial port that the StudioJet is connected to. b. Start the Control Center software. A link to the program is in the Start Menu under Programs>Ioline. c. A message may appear that the Control Center was unable to communicate with the StudioJet. If you see this message, click on Yes. When the program starts, open the Figure 15. Communications error message. menu Communications>Settings. Choose the COM port that the StudioJet is connected to. Leave the baud rate set at 38,400 since this is the default set at the factory. d. Press the Get Plotter Data button to ensure the connection is established. 2. Send Test Plot File a. Select Send Plot File from the File Menu. b. Browse to the folder c:\ioline\calibrate\. c. Double click on the test plot file Calibration_8x30_Box.plt to send it to the printer. d. When the printer prints the test file correctly, the machine is ready for printing markers. e. Close the Control Center. 3. Send Markers a. Start FlexPlot or your apparel design software. b. Setup communications so that the COM port and baud rate are the same in the StudioJet and the software. Refer to the FlexPlot User Guide and StudioJet User Guide or the manual of your apparel design software for more information. c. Send markers to the StudioJet directly from the software.

19 Chapter 2: Preparing to Print 19 Getting Help Refer to Troubleshooting under the StudioJet User Guide for assistance with common issues. Upon request, Ioline Customer Service also offers a more detailed publication the StudioJet Service Manual which contains expanded troubleshooting information. Customer Service Ioline Corporation is committed to providing quality service and support to our customers. If you need assistance with an Ioline product, contact your local dealer or Ioline authorized service center. You may also contact: Ioline Customer Service Department Monday through Friday 7:00 A.M. - 5:00 P.M. U.S. Pacific Time Voice: Fax: support@ioline.com

20 20 Ioline StudioJet Quick Start Guide This page intentionally left blank.

21 Index Symbols A Accessory Kit 11 Adobe Acrobat 11 Arrow keys Right Arrow key 17 Index Assembly Attach the Printer to the Stand 13 Connect the Communication and Power Cables 14 Lifting technique vii Packing list 11 Unpacking 11 B Baud rate 18 Blade holder ix C Carriage vii, ix, 17 Carriage rail ix CD-ROM 11, 14 Communication Serial x Communications 18 Baud rate 18 Connections and software 18 Connections 14 Consummables. See Paper Control Center 14, 18 Control panel. See Keypad Cross-member ix, 12, 13 Customer Service ii D Drive shaft vii, ix, 15, 16 Drive shaft marker ix, 16 E End plate vii, 12 F Feed Roll 15 Feed shaft 15 Files Send plot file 18 Firmware. See StudioJet User Guide FJ Control Center. See Control Center G H I

22 22 Ioline StudioJet Quick Start Guide Ink cartridges 17 Ioline Corporation 19 J K Keypad ix Arrow keys vii, 17 L Leveling pads. See Leveling foot Limit of liability statement ii M Maintenance. See StudioJet User Guide Markers 16, 18 Removal. See the FJ User Guide Media roller ix N O Optical sensor. See Sensor P Packing list 11 Packing materials 11 Paper Loading the Feed Roll 15 Paper jams. See the FJ User Guide Paper roll 15, 17 Pinchwheel ix Pinchwheel Lever 17 Pinchwheel lever ix Pinchwheels 16, 17 Platen ix Plot File 18 Power cord x Power switch x Printer head 12, 17 Printing. See the FJ User Guide Q R Repair vii Factory authorization vii Right Arrow key 17 S Safety ii, vii, 11, 12 Lifting procedure 11 Screws 12, 13 Serial port x, 14 Service Station vii Set-up Set Origin 17 Software 14 Stand 11, 12, 13, 17 Cross-member ix, 12, 13 leveling foot ix Media roller ix Stand leg ix Stand parts 11 Stand leveling foot ix Start Menu 14, 18 T Take-up shaft 16 Tech Support 18

23 Index 23 Tools 11 U V W White driveshaft marker 16 Wrench 11 X Y Z

24 24 Ioline StudioJet Quick Start Guide This page intentionally left blank.

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