Z10 SN N Installation Manual Battery operated Length Measuring Unit
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1 Z10 SN N Installation Manual Battery operated Length Measuring Unit Only functionally by using the ELGO magnetic tape MB 20.25! space saving and complete system in a low price range no connections resp. wirings necessary open PCB building method for adaptation to most diverse machine types custom specified front design and keypad possible direct assembly with the magnetic tape (sensor is integrated) 0.1 mm resolution and +/- 0.1 mm repeat accuracy extensive programmable functions and parameters adjustable pulse scaling factor and decimal place Inch or Millimeters selectable as measuring unit external battery case with 1.5 V Battery (Size C) battery state and measuring unit visibly in the display with a high-quality battery up to 12 months in continous operation Z N-E_16-05.doc Doku Art. Nr
2 Contents: 1. Z10 - Battery powered length measuring system 3 2. Functions and possibilities 3 3. Safety 4 4. Assembly with the magnetic t ape 4 5. Functions of the keys and displays 5 6. Enter parameters 6 8. Battery changing 7 9. Magnetic tape (Accessories) Processing hint for the sticking of magnetic tapes Technical specifications / Dimensions Type designation Liability exclusion/ Guarantee 11 2
3 1. Z10 - Battery powered length measuring system The magnetic length measuring system Z10 is a combination of an indicator and a magnet sensor, which are integrated in the display unit and already electrically connected. Therefore no wirings or connections are necessary with the installation. In standard variant, an external battery case with a 1.5 Volt battery feeds the unit with power. The battery case is connected by a 10 cm long double-core cable to the indicator unit. Other 1.5 V - Battery sizes can be realized on request. The standard system is supplied in principle as open PCB variant (without housings), in order to make possible an individual adaptation to diverse machine types. On demand, a customized housing and/or front design can be developed. A special version number (SN number) for a definitely identification or possible re-orders, will be created (see Type designation) then. 2. Functions and possibilities No wires or connections are required for installation. The Z10 system is specially designed for the assembly on manual stop- and slide systems or mechanical guidance s, which there is no cable to be carried on. For measurement a magnetic tape (ELGO MB = 2.5 mm pole distance) which delivers the necessary electrical information (e.g. current position), must be attached alongside to the measuring distance. The sensor must be assembled with a max. distance of 0.8 mm to the tape! The indicator contains extensive programming functions e.g. scaling factor, decimal places, counting direction, relative measurement, adjustable datum value as well as changeover for Millimeters or INCH operations. The indicator on arbitrary position can be set to zero or any datum position by pressing a front key. With a good mark battery (size C), the system is able to work up to 12 months in continous operation. Please note: These data apply only when using high-quality batteries! The resolution of the system is 0.1 mm. The max. operation speed amounts to 2.5 m/s. 3
4 3. Safety Note: The measuring system exclusively serves for the recordation of lengths at linear movements. Please read this installation manual carefully and obey all installation hints absolutely, before first start-up the Z10 system! Attention! As well ELGO Electric GmbH is not liable for possible machineand/or personal damages, which could arise through defective material on the measuring system and any connected circuits. The machine producer is obliged to take and to carry out appropriate security relevant measures. 4. Assembly with the magnetic tape Please note: In order to supply correct measuring values, the small sensor PCB (rear) must be installed with the correct distance to the magnetic tape. Further the active sensor area should be mounted approximately in the center of the magnetic tape. 1. Sensor PCB = Center of the tape Magnetic tape (Top view): Indicator print (Front) Magnetic tape Active sensor area = Sensor PCB fig. Sensor PCB 2. Distance Sensor Tape = max. 0.8 mm s to the cover band (top side) Magnetic tape (Side view): Magnetic tape max. 0.8 mm Cover band Indicator print (Top) = Sensor PCB magnetized rubber tape If no cover band is used, the max. permitted distance increases to 1.0 mm. 4
5 5. Functions of the keys and displays Sign Actual value Battery condition mm INC Millimeters or Inch mode (mm or Inch) Relative or Absolute measurement (INC = Relative) Press: 1. To activate the parameter set up mode (press for 3 seconds) 2. To select single parameters and parameter values 3. To quit the adjusted parameter value To select decades during the parameter settings 1. Operation mode: Switches over from absolute to relative measurement (the actual value resets to zero, the display shows lnc) 2. Set up mode: During the parameter settings, the selected decade is increased by each pressing To set the display to the datum value 5
6 6. Enter parameters 1. Press for 3 seconds The display shows P01 (register 01) 2. Press the pertinent parameter value appears in the window 3. Use and to select a decade and enter a desired value 4. Quit the new entered value by pressing the display jumps to the next register (P05). Repeat the procedures with the next registers 5. Press for 3 seconds the actual value appears again 7. List of Registers (Registers without function will be skipped) Register Default setting P 01 XX 01 0 = Counting direction (UP) 1 = Counting direction (DOWN) 0 = mm s 1 = inch (0,001 resolution) P 03 Decimal place (mm mode only) 1 P 05 Functions of keys XX 00 0 = Set button active 1 = Set button not active 0 = INC/ABS button active 1 = INC/ABS button not active P 08 Pulse scaling factor 0,0001 9,9999 1,0000 P 09 Datum value , ,9 0,0 6
7 P 99 Version shows the actual version- and software- number 8. Battery changing Depending upon order, the battery box is accessible internally or externally. What happens with the stored data? Except of the actual value, all data and parameter will remain with the battery change. Hint: Use a high-quality mark battery only, in order to achieve the service life, indicated by us. When using cheap batteries we cannot ensure this life span. Battery size C (1.5 VDC) (only available with an external battery case) Service life app. 12 months* The max. length of the powers supply wires = 10 cm s Other battery types and cases on request. *) Only when using high quality batteries! 9. Magnetic tape (Accessories) The ELGO magnetic tape consists of three components: A) The magnetized, highly flexible rubber tape, connected Sensor side C A B on the bottom with: B) A magnetized, flexible 1.8mm steel tape. This steel tape protects the rubber tape from mechanical damages and is at Mounting side the same time a magnetic short circuit. This increases 10mm significantly the functional security under extreme magnetic influences. A and B are L Deliverable lengths m, other lengths on request already factory-bonded. C) To keep the flexibility for transport and installation, the third part the cover band, also a steel tape (magnetic permeable), is delivered separately. It serves for mechanical protection of the rubber tape and should be stuck on the magnetic rubber tape after installation. 7
8 9.1 Processing hint for the sticking of magnetic tapes Materials to stick: The provided sticky tapes stick well on clean, dry and plain surfaces. Typical solvent for cleaning surfaces are a 50/50 mixed isopropyl-alcohol / water mixture or heptane. (Important: Please observe carefully the caution hints of the producer when using the solvent.) The surfaces of materials as copper, brass etc. should be sealed to avoid an oxidation. Proof: The stability of the adhesion is directly depending on the contact, which the adhesive develops to the stick together surfaces. A high proof results in a good surface contact. Sticking temperature: The optimal sticking temperature is between + 21 C and 38 C. Avoid colder sticking surfaces than + 10 C, because in this case the adhesive becomes to hard and perhaps a sufficient immediate adhesion is hardly to achieve. After proper sticking the stability of the connection is ensured also when the temperature is below zero. The final tackiness of a sticking is from experience reached after approximately 72 hours (at + 21 C). Magnetic rubber tape Steel tape Important! To avoid tensions in the tape, it should be stored racked or unrolled with the magnetic rubber tape to the outside. Sensor side Covering band (to protect the magnetic tape not necessary for measurement). Magnetic tape consisted of magnetized synthetic tape (above) and steel tape (below) Installation area (machine base etc.) Resistance to chemicals of the magnetic tape Chemicals, showing no or only a small effect: -formic acid -glycerol 93 C -linseed oil -soy beans oil -cotton seed oil -N-hexane -lactic acid -formaldehyde 40% -iso octane -petroleum Chemicals, showing small to medium effect: -acetone -gasoline -acetic acid 30% -olean acid -acetylene -steam -acetic acid, pure acetic acid -sea water -ammonia -acetic acid 20% -isopropyl ether -stearic acid 70 C anhydrous -kerosene Chemicals, showing strong effect: -benzene -nitric acid 70% -turpentine -toluene -lacquer solvent -nitric acid, red, vitriolic -carbon tetrachloride -trichloroethane -nitrobenzene -hydrochloric acid 37%, 93 C -tetrahydrofuran -xylene Cleaning the tape: In order to receive the type marking, we recommend, to clean the rubber tape with a damp cloth only. 8
9 10. Technical specifications Measuring and Display unit Z N LCD- Display : 6 counting decades (height: 8 mm) + sign, battery condition, unit and way of measurement Battery : commercial 1.5 V battery (size C) Battery case : external, length of supply wires = 10 cm Battery service life : app. 12 months (with a high quality battery) Consumption incl. encoder : < 1 ma at 1.5 V Operating temperature : + 5 C up to + 50 C Operation speed : max. 2.5 m/s Housing : no housing, open PCB Dimensions of PCB : W x H x D = 53 x 29 x 16 mm s External battery case Size C : L x W x H = 60 x 32 x 27 mm s Protection class : IP 00 (open PCB) Magnet sensor MS (integrated) Resolution : 0.1 mm Accuracy in mm s at 20 C : +/- ( x L) L = effective measuring length in Meters Protection class : IP 00 (open PCB) Operating temperature : + 5 C up to + 50 C Max. allowed gap to the tape : 0.8 mm to the upper cover band 1.0 mm, if no cover band is used (not recommended) Magnetic tape MB (accessories) Operating temperature : 0 C up to + 50 C Linear extension coefficient : = 16 x 10-6 x 1/K Dimension for Installation (Standard 000) In standard variant both mounting hole Ø 3 mm can be used for assembly. With an internal battery case, the holes are used for fastening the battery case. 1 2, Ø , ,5 15, External battery case (Type C): L x W x H = 60 x 32 x 27 mm Spacing of hole 28 mm / Ø 3 mm 9
10 11. Type designation Measuring and Display unit Z10: Z N Position indicator, battery powered Z10 = Battery powered measuring unit, display with 6 decades SN-Number 000 = standard 001 = first special version 002 = etc. Power supply 001 = 1.5 V battery operation Miscellaneous / Options N = without housing * (standard) *) Special software, deviant battery sizes or possible special housings / front designs will be coded in a respective SN- Number. Type designation of the magnetic tape MB XX,X Magnetic tape with a pole distance of 2.5 mm s Please indicate the desired length in XX,X Meters! 10
11 12. Liability exclusion/ Guarantee We have checked the contents of this instruction manual carefully, to the best of our knowledge and belief for conformity with the described hardware and software. Nevertheless errors, mistakes or deviations can not be excluded, therefore we do not guarantee complete conformity. Necessary corrections will be included in the subsequent editions. We appreciate your ideas and improvement suggestions very much. Reprint, duplication and translation, even in extracts, are only allowed with a written authorization by the company ELGO Electric GmbH. We constantly strive for improving our products, therefore we keep all rights reserved for any technical modifications without any notice. ELGO Electric does not assume any liability for possible errors or mistakes. The guarantee period is one calendar year from the date of delivery and includes the delivered unit with all components. ELGO Electric GmbH will at its option replace or repair without charge defects at the unit or the included parts, verifiable caused by faulty manufacturing and/or material in spite of proper handling and compliance to the instruction manual. Damages verifiably not caused by ELGO-Electric GmbH and due to improper handling are excluded from any guarantee e.g. by applying faulty voltage, diffusion of liquid into the interior of the engine, using force, scratching the surface, chemical influences etc.!! Subject to modifications ELGO Electric GmbH 2004 All rights reserved! 11
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