Upgrading from MICRO/MIDIMASTER 2 to MICRO/MIDIMASTER 3
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- Anastasia George
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1 The new MICRO/ Vector range is designed to replace the existing MICRO/ in most applications without changing parameter settings, mounting arrangements, etc. In some cases the new (standard) range will provide the necessary functionality. The tables below list the basic differences. CONTENTS Page 1. Mounting / Wiring Features and Specifications Terminal Connections Parameters Equivalents Table Equivalents Table (IP21/NEMA 1)... 6 Equivalents Table (IP56/NEMA 4) Table of Similar Types Options Mounting / Wiring 1.1 Mechanical, Vector. Larger units (frame size B and C) are identical footprint to, but are slightly deeper. Frame size A is higher, but narrower and has two fixing points, not four. DIN rail mounting is possible. Frame size B and C have gland terminations; Frame size A use optional plate, making the unit higher and providing NEMA 1 terminations. Optional footprint filters, where used, fit under the unit. Braking resistors are now mounted alongside the unit ( Vector). Vector Identical overall size to previous units, but new frame size 7 for higher power units (75kW Constant Torque, 90kW Variable Torque). Integrated versions and IP56 units will also be available in all ratings. 1.2 Electrical, Vector. Power connections in two rows (supply at top) with PE on left. Control terminals re-arranged, but Analogue input terminals 1 to 4 unchanged. See table. Vector terminals 1-26 in three different rows. See table. Vector Power terminals as previous units. Control terminals as Vector in two rows with second analogue output terminal 27 (see table on page 3) /12/97
2 2. Features and Specifications 2 nd Gen Power Range 120W - 3kW 230V 1AC 120W - 4kW 230V 3AC 370W - 7.5kW 400V 3AC Voltage Range V +15%/-10% V +/- 10% 3 rd Gen 6SE92 120W - 3kW 230V 1AC 120W - 4kW 230V 3AC 370W - 7.5kW 400V 3AC V +/-10% V +/- 10% Vector 120W - 3kW 230V 1AC 120W - 4kW 230V 3AC 370W - 7.5kW 400V 3AC V +/-10% V +/- 10% Vector 5.5kW - 45kW 230V 3AC 11kW - 75kW 400V 3AC 11kW - 37kW 575V 3AC V +/-10% V +/- 10% V +/- 15% Input Frequency 47-63Hz 47-63Hz 47-63Hz 47-63Hz Power Factor cos Φ 0.98, Total λ 0.7 cos Φ 0.98, Total λ 0.7 cos Φ 0.98, Total λ 0.7 cos Φ 0.98, Total λ 0.7 Operating 0-40 C 0-50 C 0-50 C 0-40 C Temperature Storage -40 to +70 C -40 to +70 C -40 to +70 C -40 to +70 C Temperature Relative 95% non-condensing 95% non-condensing 95% non-condensing 95% non-condensing Humidity Degree of protection IP21 / NEMA 1 IP20 / NEMA 1 (FSA units require optional gland plate to meet NEMA1) IP20 / NEMA 1 (FSA units require optional gland plate to meet NEMA1) IP21 / NEMA 1 (Optional IP56 / NEMA 4 also available) Cooling Method Fan cooling Software controlled fan Software controlled fan Fan cooling cooling cooling Output 0-650Hz 0-400Hz 0-650Hz 0-650Hz Frequency Output Frequency Resolution Overload Capability 150% for 60 secs referred to rated current 150% for 60 secs referred to rated current 200% for 3 secs 150% for 60 secs referred to rated current 200% for 3 secs 150% for 60 secs referred to rated current Control Method V/f,FCC V/f SVC,FCC,V/f SVC,FCC,V/f Inverter 97% 97% 97% 97% Efficiency Digital Inputs Analogue input 1 Analogue input 2 Analogue output V / PID input 0-10V / PI input 0-10V,0/4-20mA -10V / +10V bipolar n/a n/a 0-10V,0/4-20mA PID input, 0/4-20mA n/a 0/4-20mA with 500Ω max. load with 500Ω max. load 8 bit resolution 0-10V,0/4-20mA -10V/ +10V bipolar 0-10V,0/4-20mA PID input, 0/4-20mA 500Ω max. load Analogue output 2 n/a n/a n/a 0/4-20mA 500Ω max. load Relay output 1 30VDC 2A, 240VAC 0.8A 30VDC 1A, 110VAC 0.3A 30VDC 2A, 240VAC 0.8A 30VDC 2A, 240VAC 0.8A Relay output 2 30VDC 2A, 240VAC 0.8A 30VDC 1A, 110VAC 0.3A 30VDC 2A, 240VAC 0.8A 30VDC 2A, 240VAC 0.8A RS485 Interface D-type/Terminal strip D-type D-type / terminal strip D-type / terminal strip Braking Built-in (MM) n/a Built-in Optional external module Chopper External (MD) Compound No Yes Yes Yes Braking Fast Current No Yes Yes Yes Limit Motor Protection Dedicated PTC input PTC input on digital input Dedicated PTC input Dedicated PTC input - external Motor Protection - internal I²t Thermal Relay I²t I²t /12/97
3 3. Terminal Connections The terminals on the new units have additional features and the terminals are generally arranged to accommodate these. Note that this table serves as an approximate guide and exact specification should be checked before installation: Function MICRO- MASTER MICRO- MASTER 3 rd Gen 6SE92 MICRO- MASTER Vector 10V reference V 2 2,9,D5 2/D5 Analogue input Positive Analogue input Negative PTC Connection 5-14 PTC Connection Supply for digital inputs Digital input Digital input Digital input Digital input Digital input RS485 P+ input 13 D3 25/D3 RS485 N - input 14 D8 24/D8 5V power for OPm2 etc. - D6 26*/D6 Protective Earth 15-23** Relay RL1 normally closed Relay RL1 normally open Relay RL1 common Relay RL2 normally open Relay RL2 common PID input + MM MD PID input - (0V) MM MD Analogue output + MM MD Analogue output - MM MD Analogue output 2+ MD Digital input * 23 on Vectors **26 on Vectors /12/97
4 4. Parameters. The 3 rd generation range of MICRO and use a parameter set based on the previous units. Therefore parameter selections used on earlier units can usually be used with new units without changes. The following table shows the main parameters which have additional or changed values. Parameter Values Remarks P006 3 Digital set point addition now possible P019 Skip frequency range now adjustable P /- 10V input now possible P024 2 Scaling of the digital set point by the analogue input now possible. P026 Second analogue output ( Vector only) P Additional Skip Frequencies. P356 Additional Digital Input P051-55, P Additional Values: Watchdog timer trip Download parameter set 1 from OPm2 Download parameter set 2 from OPm2 Change from analogue input 1 to analogue input 2 P057 Watchdog timer time (see above) P066 Compound Braking P075 1 Braking resistor value no longer necessary. P Additional de-rating settings - inverter trips P077 3 Sensorless Vector Operation P080 Motor Power Factor Value required P140-3 Most recent fault codes P186 Instantaneous Current Limit P323 Second analogue input options P Sensorless Vector control loop gain. P725/6 Analogue output selections /12/97
5 5. Equivalents Table Ersatztypen Drive type Integral Integrierte (1 st Gen) 6SE30 Upgrading from MICRO/ 2 (2 nd Gen) MIICROMASTER Vector (3 rd Gen) Umrichter Typ Order No / MLFB Order No / MLFB Order No / MLFB MM12 ä BA40 MM25 ä 11-5BA BA40 MM37 ä 12-1BA BA40 MM55 ä 12-8BA BA40 MM75 ä 13-6BA BA40 MM110 ä 15-2BB BB40 MM150 ä 16-8BB BB40 MM220 ä 21-0BC BC40 MM300 ä 21-3BC40 MM12/2 10-7CA40 MM25/2 6SE3011-5BA CA CA40 MM37/2 6SE3012-0BA CA CA40 MM55/2 6SE3012-6BA CA CA40 MM75/2 6SE3013-4BA CA CA40 MM110/2 6SE3014-8BC CB CB40 MM150/2 6SE3016-4BC CB CB40 MM220/2 6SE3019-0BC CC CC40 MM300/2 21-3CC CC40 MM400/2 21-8CC40 MM37/3 11-1DA40 MM55/3 11-4DA40 MM75/3 12-0DA40 MM110/3 12-7DA40 MM150/3 14-0DC DA40 MM220/3 15-8DC DB40 MM300/3 17-3DC DB40 MM400/3 21-0DC DC40 MM550/3 21-3DC DC40 MM750/3 21-5DC /12/97
6 6. Equivalents Table Ersatztypen Protection IP21, NEMA 1 Schutzart IP21, NEMA 1 Drive type SIMOVERT P 6SE21 Vector Vector with Integral Umrichter Typ Order No / MLFB Order No / MLFB Order No / MLFB Order No / MLFB MD550/2 22-3CG CG CG50 MD750/2 23-1CG CG CG50 MD1100/2 24-2CH CH CH50 MD1500/2 25-4CH CH CH50 MD1850/2 26-8CJ CJ CJ50 MD2200/2 27-5CJ CJ CJ50 MD3000/2-31-0CK CK50 MD3700/2-31-3CK CK50 MD4500/2-31-5CK CK50 MD750/3 6SE2113-3AA DG DG DG50 MD1100/3 6SE2117-3AA DG DG DG50 MD1500/3 6SE2122-3AA DH DH DH50 MD1850/3 6SE2127-3AA DH DH DH50 MD2200/3 6SE2133-3AA DJ DJ DJ50 MD3000/3 6SE2142-3AA DJ DJ DJ50 MD3700/3-26-8DJ DJ DJ50 MD4500/ DK DK50 MD5500/ DK DK50 MD7500/ DK DK50 MD220/4-13-8FG40 MD400/4-16-1FG40 MD550/4-18-0FG40 MD750/4 21-1FG FG40 MD1100/4 21-7FG FG40 MD1500/4 22-2FH FH40 MD1850/4 22-7FH FH40 MD2200/4 23-2FJ FJ40 MD3000/4 24-1FJ FJ40 MD3700/4 25-2FJ FJ /12/97
7 6. Equivalents Table Ersatztypen Protection IP56, NEMA 4/12 Schutzart IP56, NEMA 4/12 Drive type Vector Umrichter Typ Order No / MLFB Order No / MLFB MD550/2 22-3CS CS45 MD750/2 23-1CS CS45 MD1100/2 24-2CS CS45 MD1500/2 25-4CS CS45 MD1850/2 26-8CS CS45 MD2200/2 27-5CS CS45 MD3000/2-31-0CS45 MD3700/2-31-3CS45 MD4500/2-31-5CS45 MD750/3 21-7DS DS45 MD1100/3 22-4DS DS45 MD1500/3 23-0DS DS45 MD1850/3 23-5DS DS45 MD2200/3 24-2DS DS45 MD3000/3 25-5DS DS45 MD3700/3 26-8DS DS45 MD4500/3-28-4DS45 MD5500/3-31-0DS45 MD7500/3-31-4DS45 MD220/4-13-8FS45 MD400/4-16-1FS45 MD550/4-18-0FS45 MD750/4 21-1FS FS45 MD1100/4 21-7FS FS45 MD1500/4 22-2FS FS45 MD1850/4 22-7FS FS45 MD2200/4 23-2FS FS45 MD3000/4 24-1FS FS45 MD3700/4 25-2FS FS /12/97
8 7. Table of Similar Types (check specifications for suitability as alternatives!) Vergleichbare Typen (Überprüfen Spezifikation für Kompatibilität!) Drive type Integral Integrierte (1 st Gen) 6SE30 Upgrading from MICRO/ 2 (2 nd Gen) Junior 6SE91 MIICROMASTER Vector (3 rd Gen) (3 rd Gen) 6SE92 Umrichter Typ Order No / MLFB Order No / MLFB Order No / MLFB Order No / MLFB Order No / MLFB MM12 ä - 6SE9110-7BA BA40 6SE9210-7BA40 MM25 ä 11-5BA40 6SE9111-5BA BA40 6SE9211-5BA40 MM37 ä 12-1BA40 6SE9112-0BA BA40 6SE9212-1BA40 MM55 ä 12-8BA40 6SE9112-6BA BA40 6SE9212-8BA40 MM75 ä 13-6BA40 6SE9113-4BA BA40 6SE9213-6BA40 MM110 ä 15-2BB BB40 6SE9215-2BB40 MM150 ä 16-8BB BB40 6SE9216-8BB40 MM220 ä 21-0BC BC40 6SE9221-0BC40 MM300 ä 21-3BC40 6SE9221-3BC40 MM12/2 6SE9110-7CA CA40 6SE9210-7CA40 MM25/2 6SE3011-5BA CA40 6SE9111-5CA CA40 6SE9211-5CA40 MM37/2 6SE3012-0BA CA40 6SE9112-0CA CA40 6SE9212-1CA40 MM55/2 6SE3012-6BA CA40 6SE9112-6CA CA40 6SE9212-8CA40 MM75/2 6SE3013-4BA CA40 6SE9113-4CA CA40 6SE9213-6CA40 MM110/2 6SE3014-8BC CB CB40 6SE9215-2CB40 MM150/2 6SE3016-4BC CB CB40 6SE9216-8CB40 MM220/2 6SE3019-0BC CC CC40 6SE9221-0CC40 MM300/2 21-3CC CC40 6SE9221-3CC40 MM400/2 21-8CC40 6SE9221-8CC13 MM37/3 6SE9111-1JA DA40 6SE9211-1DA40 MM55/3 6SE9111-4JA DA40 6SE9211-4DA40 MM75/3 6SE9113-4JA DA40 6SE9212-0DA40 MM110/3 6SE9112-7JA DA40 6SE9212-7DA40 MM150/3 14-0DC40 6SE9113-7JA DA40 6SE9214-0DA40 MM220/3 15-8DC DB40 6SE9215-8DB40 MM300/3 17-3DC DB40 6SE9217-3DB40 MM400/3 21-0DC DC40 6SE9221-0DC40 MM550/3 21-3DC DC40 6SE9221-3DC40 MM750/3 21-5DC40 6SE9221-5DC /12/97
9 8. Options Option Type (2 nd Gen) MIICROMASTER Vector (3 rd Gen) (3 rd Gen) 6SE92 Vector Option Typ Order No / MLFB Order No / MLFB Order No / MLFB Order No / MLFB Order No / MLFB SIMOVIS 90-1XX XX XX XX XX87- Profibus Module 86-4AK XX87-8PB0 90-0XX87-8PB0 86-4AK XX87-8PB0 Clear Text Display (OPm) 90-0XX XX XX XX XX87- Electronic Braking Unit (400/460V) built-in built-in DX87-2DA0 90-0DX87-2DA0 Electronic Braking Unit (230V) built-in built-in CX87-2DA0 90-0CX87-2DA0 Note: SIMOVIS, Profibus Modules and Clear Text Display modules from 2 nd generation / () ranges are not compatible with the 3 rd generation / Vector product range /12/97
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