PAC8000* IO PROFINET Scanner

Transcription

1 GE Intelligent Platforms Programmable Control Products PAC8000* IO PROFINET Scanner User s Manual, GFK-2839A January 2014

2 GFL-002 Warnings, Cautions and Notes as Used in this Publication Warning Warning notices are used in this publication to emphasize that hazardous voltages, currents, temperatures, or other conditions that could cause personal injury exist in this equipment or may be associated with its use. In situations where inattention could cause either personal injury or damage to equipment, a Warning notice is used. Caution Caution notices are used where equipment might be damaged if care is not taken. Note: Notes merely call attention to information that is especially significant to understanding and operating the equipment. This document is based on information available at the time of its publication. While efforts have been made to be accurate, the information contained herein does not purport to cover all details or variations in hardware or software, nor to provide for every possible contingency in connection with installation, operation, or maintenance. Features may be described herein which are not present in all hardware and software systems. GE Intelligent Platforms assumes no obligation of notice to holders of this document with respect to changes subsequently made. GE Intelligent Platforms makes no representation or warranty, expressed, implied, or statutory with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or usefulness of the information contained herein. No warranties of merchantability or fitness for purpose shall apply. * indicates a trademark of GE Intelligent Platforms, Inc. and/or its affiliates. All other trademarks are the property of their respective owners. Copyright 2013 GE Intelligent Platforms, Inc. All Rights Reserved 2 PAC8000* IO PROFINET Scanner User s Manual January 2014 GFK-2839A

3 Contact Information If you purchased this product through an Authorized Channel Partner, please contact the seller directly. General Contact Information Online technical support and GlobalCare Additional information Solution Provider Technical Support If you have technical problems that cannot be resolved with the information in this guide, please contact us by telephone or , or on the web at Americas Online Technical Support Phone International Americas Direct Dial Technical Support Customer Care Primary language of support (if toll free 800 option is unavailable) English Europe, the Middle East, and Africa Online Technical Support Phone EMEA Direct Dial Technical Support Customer Care Primary languages of support Asia Pacific Online Technical Support (if toll free 800 option is unavailable or dialing from a mobile telephone) support.emea.ip@ge.com customercare.emea.ip@ge.com English, French, German, Italian, Czech, Spanish Phone (India, Indonesia, and Pakistan) Technical Support support.cn.ip@ge.com (China) support.jp.ip@ge.com (Japan) support.in.ip@ge.com (remaining Asia customers) Customer Care customercare.apo.ip@ge.com customercare.cn.ip@ge.com (China) GFK-2839A PAC8000* IO PROFINET Scanner User s Manual January

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5 Contents Chapter 1. Introduction PAC8000 PROFINET Scanner Overview PAC8000 PROFINET Scanner Versions PAC8000 PROFINET Scanner Specifications PAC8000 PROFINET Scanner Controls and Indicators PAC8000 PROFINET Scanner LEDs Power Supplies External BFP (Bussed Field Power Supply) Monitoring V DC HVCC/PNS Power supply monitoring Ethernet Network Ports USB Port Compatible PAC8000 IO Modules, Carriers, and Power Supplies IO Modules IO Carrier PNS Carrier Power Supply Requirements Chapter 2. Hardware Installation Module Installation Cable and Connector Clearance Requirements Installation in Hazardous Areas ATEX Marking CE Marking Installing the Module on a DIN Rail Removing the Module from the DIN Rail Panel Mounting Grounding Connecting Power Supplies to PAC8000 PROFINET Scanner PAC8000 PROFINET Scanner Power-up and Restart LED Operation Special LED Blink Patterns Firmware Updates Firmware Update for IO Modules in the PNS Installing the USB Port Driver Chapter 3. Configuration Configuration Overview Basic Configuration Steps Configuration Tool Adding a PAC8000 PROFINET Scanner to a LAN Configuring PAC8000 PROFINET Scanner Parameters Configuring PAC8000 PROFINET Scanner Parameters Assigning IO-Device Names GFK-2839A PAC8000* IO PROFINET Scanner User s Manual January

6 Contents 3.4 Clearing the IO-Controller Configuration Replacing PAC8000 PROFINET Scanner Hardware Chapter 4. Diagnostics PNS Status and Control Data Output Control Register Input Status Registers Error Handling Fatal Error Handling PROFINET Diagnostics Clearing Faults on PAC8000 Modules PROFINET Module Loss, Add and Mismatch Faults Chapter 5. PROFINET Specifications PROFINET Protocol Support Technical Data Limitations PAC8000* IO PROFINET Scanner User s Manual January 2014 GFK-2839A

7 Chapter 1. Introduction Chapter 1. Introduction This chapter provides an overview of the PAC8000 PROFINET Scanner (PNS) module and its operation. This chapter also includes a list of the PAC8000 IO modules that can be included in the PAC8000 PROFINET Scanner IO-Device. Chapter 2, Installation, gives instructions for PNS installation, panel-mounting, grounding, installing power supplies, and updating firmware. It also describes powerup and restart, and LED operation. Chapter 3, Configuration, describes how to configure the PNS and its IO modules. Chapter 4, Diagnostics, describes the input and output data that can be used to monitor and control the PNS. This chapter also explains how the PNS reports errors to the control system. Chapter 5, PROFINET Specifications, summarizes the features specified for PROFINET v2.2 Class A IO-Devices that are supported by the PAC8000 PROFINET Scanner module. 1.1 PAC8000 PROFINET Scanner Overview The PAC8000 PROFINET Scanner (PNS) module interfaces PAC8000 IO modules to a PROFINET IO network. The PNS scans the input modules in the node (retrieving input data and providing output data), publishes input data on the PROFINET network at the configured update rate, and receives data for output module outputs. The PNS manages PROFINET communication and IO module configuration between an IO- Controller and IO modules of PNS. If network communications are lost, the PNS manages I/O states according to the individual module configurations. Input and Output data are coherent over a full scan of the IO modules. All input data read from one scan of the IO modules is kept together and then sent over the PROFINET network. Similarly, outputs delivered on the network are sent to the IO modules as a unit. If new outputs arrive during the writing of data to the output modules, the PNS continues to write to the outputs using the previous data until all IO modules have been updated before switching to the newly delivered data. GFK-2839A PAC8000* IO PROFINET Scanner User s Manual January

8 Chapter 1. Introduction 1.2 PAC8000 PROFINET Scanner Versions The PNS network interface module is available in two versions to allow you to use the network media that meet the requirements of your application BI-PN: Two 10/100 Mbps copper RJ-45 media connectors supporting shielded (refer Note below) and unshielded cables (CAT 5 and above) 8516-BI-PN: Two 100Mbps Multimode SC Duplex fiber optic media connectors The above PNS modules require the following carrier CA-NS: PAC8000 Node Service Carrier The PNS uses external 12V DC power supply. Optionally user can use two power supplies having redundancy feature. Note: The shield connections of RJ45 connectors on 8515-BI-PN module get connected to the system ground through a capacitor internally, when the module is installed on the carrier. 8 PAC8000* IO PROFINET Scanner User s Manual January 2014 GFK-2839A

9 Chapter 1. Introduction 1.3 PAC8000 PROFINET Scanner Specifications PROFINET Support RX3i PLC CPU Version Required Proficy Machine Edition Version Required Power Requirements PROFINET Version 2.2 Class A IO-Device Firmware version 7.0 or later Version 7.5 SIM 3 or later V2.3 GSDML and Proficy Machine Edition/3rd-Party tools BI-PN 4.5 Watts (5.5 Watts Max) 8516-BI-PN 6.0 Watts (7.2 Watts Max) Module Dimensions Length: 160.3mm (6.31 ), Width: 128.3mm (5.05") Thickness 47.78mm (1.88 ) Carrier Required Operating Temperature Range Number of Port Connectors USB Connector (for firmware upgrades) PNS Status and Control Bits I/O Data Update on the PROFINET LAN Number of IP addresses Number of MAC Addresses I/O Station Maximum Limits RoHS Compliance Configuration 8752-CA-NS : PAC8000 Node Service Carrier 8515-BI-PN -40 C to +70 C 8516-BI-PN -40 C to +70 C Horizontal DIN rail mounting. Optimum orientation is when the carrier is mounted in a vertical plane with field terminals for communication cables located below the modules BI-PN : Two RJ BI-PN : Two SC-Duplex One Micro-B connector. USB 2.0 compliant running at full speed (12 MHz) 64 input status bits and 48 output control bits Configurable: 1ms, 2ms, 4ms, 8ms, 16ms, 32ms, 64ms, 128ms, 256ms and 512ms (Recommended is 4 ms and above) One. Supports Classless Inter-Domain Routing (CIDR) Three. One per external port and one internal. External MAC addresses are only used for specialized Ethernet protocols such as MRP or LLDP Number of IO Modules per Node IO data per station Yes bytes total 1440 bytes of input data 1440 bytes of output data Configured using Proficy Machine Edition when used with a PACSystems RX3i PROFINET Controller (PNC) module, as part of an RX3i PROFINET network. V2.2 GSDML file is available for import into 3 rd -Party tools. For product standards, general operating specifications, and installation requirements, refer to the PAC8000 IO modules Manual, INM8200.pdf. GFK-2839A PAC8000* IO PROFINET Scanner User s Manual January

10 Chapter 1. Introduction 1.4 PAC8000 PROFINET Scanner Controls and Indicators The illustration below shows a PAC8000 PROFINET Scanner PAC8000 PROFINET Scanner LEDs POWER LED Power Supply LED is ON solid green when power is being supplied on the power supply connector. OK LED The OK LED is solid green ON for normal operation. MASTER LED This LED is reserved. CONNECT LED When a new PNS module powers up for the first time, it has no network name. The CONNECT LED slowly blinks to indicate that the module is not ready to use. After a name is assigned, the CONNECT LED goes OFF. If the PNS has an assigned network name, the CONNECT LED is OFF after a successful power up. It turns ON solid when the IO-Controller has established communications with the PNS module. It turns OFF when communications are terminated. 10 PAC8000* IO PROFINET Scanner User s Manual January 2014 GFK-2839A

11 Chapter 1. Introduction FAULT LED The FAULT LED remains OFF during normal operation when no PROFINET Diagnosis conditions are present on the PNS itself or any IO module in the node. When a PROFINET Diagnosis condition exists, the FAULT LED turns solid red. When all diagnosis conditions have disappeared, the FAULT LED is OFF. The FAULT LED blinks red (0.5 seconds ON/0.5 seconds OFF) if any of the MAC addresses read from non-volatile memory on power-up are invalid. The PNS remains disconnected from the Ethernet network if any of its MAC addresses are invalid. Missing or mismatched IO modules in the PNS node do not affect the PNS FAULT LED. LAN LED The LAN LED blinks ON when the PNS module is actively processing Ethernet packets (Tx/Rx). The LAN LED is OFF if there is no activity. Port LEDs (10/100 Mbps and Link/Activity) The two Port LEDs indicate link connection and link activity on the Ethernet ports. If a PORT LED is solid ON, the port is connected but is not currently receiving or transmitting Ethernet frames. A Port LED blinks when Ethernet frames are actively being transmitted or received. USB LED The USB LED is OFF when a USB connection is not established and ON when the link with a computer is ready. The USB LED flashes when there is traffic such as Winloader activity on the port. I/O COMM This LED turns ON when all IO module commands were successful in the last two seconds. It blinks when at least one IO module command failed in the last two seconds. It remains OFF when no IO module command was sent in the last two seconds. A-B LINK Power Supplies This LED is reserved. The PAC8000 PROFINET Scanner can be connected with either one power supply or dual redundant power supplies. If two power supplies are installed, they serve as redundant backups for each other. GFK-2839A PAC8000* IO PROFINET Scanner User s Manual January

12 Chapter 1. Introduction External BFP (Bussed Field Power Supply) Monitoring The status of up to four Bussed Field Power supplies can be monitored through the status bits of the PNS. For details, see , PNS Power Status Register (PPSR). The Bussed Field Power monitoring connector is shown in the picture below. There are two terminal marked as 24VA and 24VB provided for connecting the 24V terminal (+) of the power supply. There are four terminals marked as BFP0V are provided to connect the 0V terminal (-). The power status signals from the power supplies are required to be connected to terminals marked as PF3, PF4, PF5 and PF6. Please note that this functionality shall only work if the power status signal is open-collector type: low impedance to BFP0V when power is OK and high impedance if power fails. The terminal marked as TERM1 & TERM2 are reserved for future use V DC HVCC/PNS Power supply monitoring The status of up to two redundant 12V Power supplies (HVCC and/or PNS power) can be monitored through the status bits of the PNS. For details, see , PNS Power Status Register (PPSR). The HVCC connector is shown in the picture below. The power status signals from the power supplies are required to be connected to terminals marked as PF1 and PF2. Please note that this functionality shall only work if the power status signal is opencollector type: low impedance to GND when power is OK and high impedance if power fails 12 PAC8000* IO PROFINET Scanner User s Manual January 2014 GFK-2839A

13 Chapter 1. Introduction Ethernet Network Ports The two external Ethernet ports are on the bottom of the module. The illustration below is a side view of 8515-BI-PN with its two RJ-45 ports BI-PN (Copper) RJ-45 Port SC-Duplex Port GFK-2839A PAC8000* IO PROFINET Scanner User s Manual January

14 Chapter 1. Introduction 8516-BI-PN (Fiber) Model 8515-BI-PN has two RJ-45 ports, providing 10/100 Mbps copper interfaces. Model 8516-BI-PN has two SC-Duplex ports, providing 100Mbps Multimode fiber interfaces. Each Ethernet port automatically senses the type of network and adjusts speed and connection parameters. The PNS requires at least one port be operating at full duplex for a connection to remain established. The PROFINET protocol may be sent and received over either or both of the two external ports. Devices connected to the PNS ports should have Ethernet Autonegotiation enabled unless the IO-Controller supports configuring the port operation mode. If the IO-Controller configures the PNS port to a specific setting with autonegotiation disabled, the device connected to the PNS must be configured for the exact same setting. Caution Both ports on the Ethernet Interface must not be connected, directly or indirectly, to the same device so as to form a circular network unless Media Redundancy is enabled with one node actively set up as the Media Redundancy Manager. 14 PAC8000* IO PROFINET Scanner User s Manual January 2014 GFK-2839A

15 Chapter 1. Introduction The PNS supports the following network media type and distances. Media Type 100BASE-FX Connector Type SC or SC-Duplex Wavelength (nm) Media Type 10/100BASE-T RJ45 - CAT5/ CAT5e/ CAT6 Core Size(μm) Modal Bandwidth (MHz Km) Distance (m) 1300 MMF , (Full Duplex) (Half Duplex) (maximum) PAC8000 PNS modules and other participating modules can be connected in a daisy-chain/line, star, or ring (redundant media) topology. GFK-2839A PAC8000* IO PROFINET Scanner User s Manual January

16 Chapter 1. Introduction Media Redundancy Protocol Support USB Port PROFINET Media Redundancy Protocol (MRP) supports devices configured in a ring topology. It is based on the functions of IEC Media Redundancy Protocol is not routable between different IP subnets. Each device within a Redundant Media network has at least two physical pathways to two other devices on the network. To connect to the ring, each device requires an integrated switch with at least two external ports (ring ports) that support Media Redundancy Protocol. Devices that are not MRP-capable can be connected to a device like an MRP-capable switch in the ring, but they cannot be in the ring themselves. The redundant paths only extend to the devices on the ring that are MRP-capable and enabled. One of the devices on the ring must be configured as the Media Redundancy Manager (MRM), and all the other devices must be configured as Media Redundancy Clients (MRCs). The PNS can be configured to be an MRC. Configuring the PNS as an MRC alters how the Ethernet ports connect to the network. They attempt to indicate their state to the MRM before allowing traffic to flow between the ports and close the ring topology through the internal switch. They also send out notifications to the MRM when a port is lost. Operation of the PNS is otherwise unchanged. The USB port, below LEDs, on the faceplate behind the cover on PNS, can be used to connect a computer for firmware updates of the PAC8000 PNS. The USB port accepts a standard USB cable (USB Micro B Male to USB Type A Male, not included). The port must be set up before using it, as described in chapter 2. Note: The USB port is for firmware upgrades only. It is not intended for permanent connection. 16 PAC8000* IO PROFINET Scanner User s Manual January 2014 GFK-2839A

17 Intrinsic Safe Modules Standard Modules Chapter 1. Introduction 1.5 Compatible PAC8000 IO Modules, Carriers, and Power Supplies IO Modules Module Type The following modules can be used in a PAC8000 PROFINET Scanner IO-Device: Catalog No HI-TX 8102-HO-IP 8103-AI-TX 8104-AO-IP 8109-DI-DC 8110-DI-DC 8111-DI-AC 8112-DI-AC 8113-DI-AC 8114-DI-AC 8115-DO-DC 8116-DO-AC 8117-DO-DC 8118-DO-AC 8119-VI DI-DC 8122-DI-DC 8125-DI-DC 8132-AI-UN 8140-DI-AC 8142-DO-DC 8201-HI-IS 8202-HO-IS 8204-AO-IS 8215-DO-IS Description 8-channel Analog Input Module, 4 20 ma 8-channel Analog Output Module, 4 20 ma 8-channel Analog Input Module, 4 20 ma 8-channel Analog Output Module, 4 20 ma 8-channel Discrete Input Module, 24 V dc, isolated, sinking 8-channel Discrete Input Module, 24 V dc, non-isolated, module powered 8-channel Discrete Input Module, 115 V ac, isolated, sinking 8-channel Discrete Input Module, 115 V ac, non-isolated, module powered 8-channel Discrete Input Module, 230 V ac, isolated, sinking 8-channel Discrete Input Module, 230 V ac, non-isolated, module powered 8-channel Discrete Output Module, 2 60 V dc, non-isolated, module powered 8-channel Discrete Output Module, V ac, non-isolated, module powered 8-channel Discrete Output Module, 2 60 V dc, isolated, unpowered 8-channel Discrete Output Module, V ac, isolated, unpowered 8-channel Analog Input Module, 1 5 V 16-channel Discrete Input Module, 24 V dc, non-isolated, module powered 16-channel Discrete Input Module, 24 V dc, isolated, sinking 32-channel Discrete Input Module, Switch/Proximity Detector Inputs, Module Powered 8-channel, 4-20mA, Thermocouple, RTD and Voltage isolated, universal input 16-channel Discrete Input Module, 115 V ac, block-isolated, sinking 16-channel Discrete Output Module, V dc, non-isolated, module powered 8-channel Analog Input Module, 4 20 ma 8-channel Analog Output Module, 4 20 ma 8-channel Analog Output Module, 4 20 ma 4-channel Discrete Output Module, solenoid driver, IIC gas groups IO Carrier 8709-CA PNS Carrier 8752-CA-NS: Node Service Carrier GFK-2839A PAC8000* IO PROFINET Scanner User s Manual January

18 Chapter 1. Introduction Power Supply Requirements 1. The power supply shall have output ratings of 12V DC, 5 A with power fail signal. 2. The power supply shall be current limited and shall meet the output entity parameter requirements as per our drawing no. SCI-1520 / SCI It shall comply to class A emission requirements as per CISPR It shall comply to EMC immunity requirements such as surge (2kV) and EFT (2kV). 5. It shall be ATEX marked, CE marked and UL or CSA listed to Class 1 Division 2, Group A, B, C, D. For power supply cable and connector for the PAC8000 PNS, refer to part number 8421-CC-PS. 18 PAC8000* IO PROFINET Scanner User s Manual January 2014 GFK-2839A

19 Chapter 2. Hardware Installation Chapter 2. Hardware Installation This chapter describes: 2.1 Module Installation Module Installation o Installing the Module on a DIN Rail o o o o Removing the Module from the DIN Rail Panel-Mounting Grounding Installing Power Supplies PNS Powerup and Restart LED Operation o Special LED Blink Patterns Firmware Updates o Installing the USB Port Driver PNS module must be mounted on a horizontal DIN rail. The PNS module fits into a 156mm deep enclosure. Rated thermal specifications are based on a minimum clearance of 5.1cm (2 inch) above and below the module. In addition to clearances required for cooling, space must be allowed for the following requirements: 1 2 Allow adequate clearance for communications port cables. For an example, see below sections. Allow adequate clearance for power wiring. GFK-2839A PAC8000* IO PROFINET Scanner User s Manual January

20 Chapter 2. Hardware Installation 20 PAC8000* IO PROFINET Scanner User s Manual January 2014 GFK-2839A

21 Chapter 2. Hardware Installation 2.2 Cable and Connector Clearance Requirements You may need to allow more space for installation of cables and connectors than what is required for heat dissipation. To avoid impacting mechanical reliability and signal quality, cable installation must comply with the minimum bend radius specified by the cable manufacturer. Cable Clearance Example In this example, an 8516-BI-PN module is installed with a fiber optic cable that has the following characteristics: 1 2 SC-Duplex connector length: 27mm (1.07 inches) Manufacturer-recommended long-term minimum bend radius: 30mm (1.2 inches) The minimum clearance required to insert the connector into a port is 57mm (2.27 inches). Additional clearance is recommended to provide physical access. In the case of the 8516-BI-PN, the space required for cabling will be greater than the space required to meet thermal ratings. GFK-2839A PAC8000* IO PROFINET Scanner User s Manual January

22 Chapter 2. Hardware Installation 2.3 Installation in Hazardous Areas The following information is for products bearing the UL marking for Hazardous Locations or ATEX marking for explosive atmospheres: EQUIPMENT LABELED WITH REFERENCE TO CLASS I, DIVISION 2, GROUPS A, B, C & D, HAZARDOUS LOCATIONS (ALTERNATIVELY MARKED AS CLASS I ZONE 2, GROUP IIC) IS SUITABLE FOR USE IN CLASS I, DIVISION 2, GROUPS A, B, C, D OR NON-HAZARDOUS LOCATIONS ONLY Equipment labeled with II 3 G is suitable for use in Group 2 Category 3 environments. Connectors P1, J101 & HVCC shall be secured properly with the mechanical latch provided for the purpose. WARNING - EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I, DIVISION 2; WARNING - EXPLOSION HAZARD - WHEN IN HAZARDOUS LOCATIONS, TURN OFF POWER BEFORE REPLACING OR WIRING MODULES; AND WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NONHAZARDOUS. WARNING - EXPLOSION HAZARD - USB PORT IS ONLY FOR USE IN NONHAZARDOUS LOCATIONS, DO NOT USE UNLESS AREA IS KNOWN TO BE NON-HAZARDOUS ATEX Marking CE Marking II 3 G Ex na IIC T5-40ºC Ta +70 C (Ref. ATEX Cat-3 certificate# GE13ATEX8515X & GE13ATEX8516X from our support website for details of marking and installation guidelines.) CE (EMC & ATEX Directives) (Ref. Declaration of Conformity from our support website for details) UL Marking c UL us LISTED FOR US and CANADA FOR HAZLOC & PROCESS CONTROL INSTRUMENTS CATEGORY HAZLOC Classification Class I Zone 2 Group IIC Alternate Classification: Class I Division 2 Groups A, B, C, D 22 PAC8000* IO PROFINET Scanner User s Manual January 2014 GFK-2839A

23 Chapter 2. Hardware Installation 2.4 Installing the Module on a DIN Rail The PNS and connecting carriers must be installed on the same section of 35mm x 7.5mm DIN rail. The rail must have a conductive (unpainted) finish for proper grounding. For best resistance to vibration, the DIN rail should be installed on a panel using screws spaced approximately 6 inches (5.24cm) apart. Step 1 Slide the Carrier module onto the DIN rail thru the recess provided on the carrier plastic Step 2: Lock the carrier in place with four screws marked through the hole on module GFK-2839A PAC8000* IO PROFINET Scanner User s Manual January

24 Chapter 2. Hardware Installation Step 3: Guide the module into the connectors and lock them with two plastic screws with 4.5 N-m 2.5 Removing the Module from the DIN Rail 1. Remove the screws of PNS and pull the module from the carrier. 2. Unlock four screws with a small flathead screw driver, shown in step 2 of installation instruction. 3. Slide the module along the DIN rail away from the other modules until the connector disengages 2.6 Panel Mounting For applications requiring maximum resistance to mechanical vibration and shock, the PNS must also be panel-mounted. Tolerances on all dimensions are ±0.13mm (0.005 in) non-cumulative Nm (10 12 in/lbs) of torque should be applied to M3.5 (#6-32) steel screw threaded into material containing internal threads and having a minimum thickness of 2.4mm (.093in). 24 PAC8000* IO PROFINET Scanner User s Manual January 2014 GFK-2839A

25 Chapter 2. Hardware Installation 2.7 Grounding The PAC8000 PROFINET Scanner has one system ground for which the ground terminal is available on the carrier as shown below. The carrier also has provision for a BFP (expand) ground. GFK-2839A PAC8000* IO PROFINET Scanner User s Manual January

26 Chapter 2. Hardware Installation 2.8 Connecting Power Supplies to PAC8000 PROFINET Scanner The PAC8000 PROFINET Scanner has connectors for either one or two power supplies. Power connector with cable can be ordered using 8421-CC-PS part number. The carrier needs +12V and GND for the module and +12V and GND for the carrier. It also has provision to monitor external power fail status. 12 V DC and 24 V DC power fail status can be monitored through the pins shown below. 2.9 PAC8000 PROFINET Scanner Power-up and Restart Once PNS is powered up, the OK LED remains ON. If a fatal error occurs during powerup, the LED blinks instead. If the module encounters a hardware failure, invalid firmware image, or the powerup diagnostics fail, the module will not become operational; it may enter firmware update mode. Cycling power to the module should restore operation. 26 PAC8000* IO PROFINET Scanner User s Manual January 2014 GFK-2839A

27 Chapter 2. Hardware Installation 2.10 LED Operation The following table summarizes the operation of the PAC8000 PROFINET Scanner s LEDs: Name Color Description POWER Green ON = Power OK OFF = No power OK Green ON = PNS is OK and has completed system boot up successfully FAST BLINK pattern: See , Special LED Blink Patterns for definitions. MASTER Yellow Reserved CONNECT Yellow ON = One or more PROFINET application relationships (ARs) has been established OFF = No PROFINET application relationships (ARs) are established SLOW BLINK = The PNS has not been assigned a device name. FAULT Red ON = One of the configured IO module or the PNS itself is in fault state SLOW BLINK = Invalid MAC addresses OFF = All configured modules are in healthy state LAN Yellow IRREGULAR BLINK = Node is processing the packets addressed to it OFF = No activity PORT 1 Yellow ON = Link connected OFF = Link failure IRREGULAR BLINK = Activity on this port. PORT 2 Yellow ON = Link connected OFF = Link failure IRREGULAR BLINK = Activity on this port. USB Yellow ON = USB connection is active, but no data is being transferred OFF = No activity on USB IRREGULAR BLINK = Activity on USB I/O COMM Yellow ON = All IO module commands sent in the last two seconds were successful OFF = No IO module command was sent in last two seconds IRREGULAR BLINK = At least one IO module command failed in last two seconds A-B LINK Yellow Reserved Note: Slow Blinking is ON for 0.5 second then OFF for 0.5 second. Fast Blinking is ON for 0.1 second then OFF for 0.1 second. Irregular Blinking has no regular pattern. It reflects data transmission traffic. GFK-2839A PAC8000* IO PROFINET Scanner User s Manual January

28 Chapter 2. Hardware Installation Special LED Blink Patterns Multiple LEDs can blink in patterns that indicate special conditions: LEDs Involved Pattern Displayed Description CONNECT, FAULT, LAN, PORT 1, PORT 2 CONNECT, FAULT, LAN, PORT 1, PORT 2 MASTER, CONNECT, FAULT, LAN, PORT 1, PORT 2 OK, CONNECT, FAULT, LAN, PORT 1, PORT 2 Fatal Error Blink Pattern CONNECT, FAULT, LAN, PORT 1, PORT 2 LED's go ON in order, from bottom to top. After the CONNECT LED has been ON for approximately 45 ms, the LEDs go OFF from top to bottom, until all of the LEDs are OFF. After all of the LEDs have been OFF for approximately 45 ms, the pattern is repeated. These LEDs blink slowly (ON for 0.5 seconds, OFF for 0.5 seconds) in unison. These LEDs blink slowly (ON for 0.5 seconds, OFF for 0.5 seconds) in unison. The CONNECT, FAULT, LAN, PORT 1 and PORT 2 LEDs flash once. The OK LED blinks an (2-digit hexadecimal) error code. The pattern is repeated until the module is reset or power-cycled. Module identification requested (Initiated by PME or any DCP client and is used to locate and/or identify a PNS) Firmware update mode (Application/FPGA) Firmware update mode (Boot loader) Fatal error detected If the PNS detects a fatal error, it attempts to write diagnostic data to nonvolatile storage. The OK LED blinks rapidly if the module has been configured to blink fatal error codes. It starts blinking the error code after writing the diagnostic data to nonvolatile storage. The CONNECT, FAULT, LAN, Port 1 and Port 2 LEDs flash once to indicate the start of the error code. After a pause, the OK LED blinks a 2-digit hexadecimal error code. The OK LED first blinks to indicate the most significant error digit, then after a one-second pause blinks again to indicate the least significant error digit. Repetitions continue until the module is reset or power-cycled. Module Identification LED Pattern The Module Identification LED blink pattern described above can be used to locate and/or identify a PNS, for example, when assigning its Device Name. PROFICY Machine Edition or any DCP client can be used to command the module to begin or end the blink pattern. Firmware Update Mode Blink Patterns Blink patterns described in the table above indicate that a firmware update of the PNS is underway. Because the update is being done through the USB port, the USB LED also blinks to indicate activity on the USB port. 28 PAC8000* IO PROFINET Scanner User s Manual January 2014 GFK-2839A

29 Chapter 2. Hardware Installation 2.11 Firmware Updates The PAC8000 PROFINET Scanner enters firmware update mode when commanded to do so from the Winloader update utility, or if a firmware component is corrupted or invalid. In firmware update mode, the PNS module blinks its LEDs in a special pattern as described previously, and its Ethernet ports are not operational. If the PNS is currently in use by an IO-Controller and the controller is in Run mode, all attempts to update the PNS firmware are rejected. If the PNS has experienced a fatal error, the module goes to an LED blink code error condition and does not communicate with Winloader, causing Winloader to return a timeout failure indication. The module must be restarted or power-cycled before reattempting the update. When the firmware update is completed and the PNS is rebooted, its previous connections are re-established and control resumes Firmware Update for IO Modules in the PNS PAC8000 PROFINET Scanner does not support firmware updates for IO modules. GFK-2839A PAC8000* IO PROFINET Scanner User s Manual January

30 Chapter 2. Hardware Installation 2.12 Installing the USB Port Driver The USB port is only used for firmware updates. USB driver files are provided as part of upgrade packages compatible with the PNS. With the provided installation files accessible on either a local or network drive, connect the computer s USB port to the PAC8000 PROFINET Scanner s USB port. When requested, direct the installation to the proper location of the installation files. The serial port name is COM followed by the next available number from 1 to 256. After the computer assigns the USB port a COM port number, that computer uses the same COM port number each time it connects to that Scanner module. During firmware upgrades, Winloader will display the COM port name followed by the serial number of the PNS: In this example, Winloader shows that COM34 is a PAC8000 PROFINET IO Scanner with serial number Note: When connecting the USB cable to the PNS, you may receive a warning for installing a driver that has not passed Windows Logo testing. Because each Scanner has a different serial number, the operating system recognizes each module installation as different. 30 PAC8000* IO PROFINET Scanner User s Manual January 2014 GFK-2839A

31 Chapter 3. Configuration Chapter 3. Configuration This chapter provides general information for configuring a PAC8000 PNS and its IO modules in a PROFINET-IO network. For information on configuring the PROFINET IO-Controller and its network, refer to the IO-Controller manufacturer s documentation. Note: To configure RX3i Controller, refer to the PACSystems RX3i PROFINET Controller Manual, GFK This chapter discusses the following topics: 3.1 Configuration Overview Configuration Overview o Basic Configuration Steps o Configuration Tool Adding a PAC8000 PROFINET Scanner to a LAN o Configuring PAC8000 PROFINET Scanner Parameters o Assigning IO-Device Names Configuring PAC8000 Module Parameters Clearing the PROFINET IO-Controller Configuration Replacing PAC8000 PROFINET Scanner Hardware The PAC8000 PNS receives its configuration from a PROFINET IO-Controller, which is configured by a PROFINET IO configuration tool. The GSDML file provided with the PNS must be imported into the PROFINET IO configuration tool. Note: For details on using the Proficy Machine Edition PLC Logic Developer programmer to create and download the configuration for a PAC8000 PNS in an RX3i PROFINET network, refer to the PACSystems RX3i PROFINET IO-Controller Manual, GFK GFK-2839A PAC8000* IO PROFINET Scanner User s Manual January

32 Chapter 3. Configuration Basic Configuration Steps The basic configuration steps are: Note: Configuration Tool Configure a PROFINET IO-Controller and its PROFINET LAN using the Controller manufacturer s recommended PROFINET IO configuration tool. Configure the parameters of the PROFINET IO-Controller. Add IO-Devices to the LAN. These IO-Devices can be PAC8000 PROFINET Scanner modules or third-party IO-Devices. PAC8000 PROFINET Scanners and other types of IO-Devices use GSDML files to describe their capabilities. The PROFINET IO configuration tool imports these GSDML files and incorporates the devices into the configuration. Configure the parameters of the PAC8000 PROFINET Scanners and other IO-Devices. Configure the communications properties of the PROFINET IO-Controller, PAC8000 PROFINET Scanners, and other IO-Devices. Add PAC8000 IO modules to the PAC8000 PROFINET Scanner.. Configure the parameters of the PAC8000 IO modules and other devices in the PNS. When the configuration is ready, use a DCP tool to assign a name to each IO-Device so the PROFINET IO-Controller can connect to the devices and deliver their configuration. Store the configuration data from the configuration tool to the PROFINET IO-Controller. When the connection between IO-Controller and PNS is in progress, and if a new configuration download initiated, first the existing connection breaks and the output modules go into failsafe state (if configured so). Otherwise output modules hold the last values. This output state continues till a valid output data received from IO- Controller. The configuration tool used to configure the PROFINET LAN containing the PNS module must support PROFINET V2.2 IO Devices. 32 PAC8000* IO PROFINET Scanner User s Manual January 2014 GFK-2839A

33 Chapter 3. Configuration 3.2 Adding a PAC8000 PROFINET Scanner to a LAN Use the PROFINET IO configuration tool to add a PNS module to the LAN. This process may include importing the PNS module s GSDML files. If necessary for your application, change the settings of the PNS module s configurable parameters listed below Configuring PAC8000 PROFINET Scanner Parameters The PROFINET IO Scanner provides 64-bits of status data and receives 16-bits of output control data. These should be mapped to the IO-Controller s memory. The IO-Controller determines the operation of inputs when the PNS is unable to provide them. This typically happens when the PNS is not powered on, connected to the network, or there is a network or configuration issue such that the IO-Controller cannot reach the PNS. The IO-Controller may support defaulting inputs to fixed or configurable values or holding the last known good state of inputs until connectivity is restored (Based on controller configuration parameters). The PNS has a single parameter on slot 0, subslot 1 that specifies the action the PNS will take if a fatal error occurs. By default, the PNS module LEDs blinks a fault code if a fatal error occurs and the output modules are forced to go into failsafe state (if configured so). This can be changed to cause the PNS to restart instead. The network parameters of the PNS (IP Address, subnet mask, and gateway IP) should either be configured to match the fixed parameters assigned to the PNS using a DCP Tool or to what the IO-Controller should assign during the startup of communications between the PNS and IO-Controller. If the network parameters assigned by the DCP tool are different from the configuration in the IO-Controller and the IO-Controller is configured to assign them to IO- Devices, then when the IO-Controller assigns them as a temporary setting, the settings previously stored from the DCP tool are lost. On a reset, the IO-Device is set to factory default values ( / / ). The rate of data exchange is usually configured on the PNS in configuration tools. The PNS supports update rates from 1ms to 512ms. The correct setting for each device can depend on the dynamics of the equipment being controlled, the network loading on the PROFINET-IO LAN, and the loading of the IO-Controller. It is possible to have better performance at 4ms or greater periods than at 1ms, depending on the overall system requirements, design, and loading Media Redundancy Parameters By default, the PNS is not set up for Media Redundancy. If the PNS will be a Media Redundancy Client, select the PNS ports that will be used for Ring Port 1 and Ring Port 2, and the MRP Domain. The MRP Domain name is used to assign MRP Clients to the media redundancy manager (MRM) for the network ring. Media Redundancy = None (Media redundancy Disabled). Media Redundancy = Client (Media redundancy Enabled). GFK-2839A PAC8000* IO PROFINET Scanner User s Manual January

34 Chapter 3. Configuration Module Parameters Fatal Error Action If a fatal error occurs, the PNS either blinks an error code on its LEDs and sets the modules into fail safe state or Gets restarted based on the configuration. Apply Failsafe = PNS blinks an error code on the LEDs Auto Restart = PNS Restarts Communication Timeout Control application (PROFINET Controller) should toggle Heartbeat bit (refer Output Control Register) to indicate it is alive. When there is no update to this bit for more than configured communication timeout time, the PNS treats it as a communication/application failure and goes to failsafe state. 0 = Disabled. Values for communication timeout range 50 ms, 100ms, 200 ms, 500 ms, 1 Sec, 2 Sec, 5 Sec, 10 Sec, 20 Sec, 50 Sec. 34 PAC8000* IO PROFINET Scanner User s Manual January 2014 GFK-2839A

35 Chapter 3. Configuration Configuring PAC8000 PROFINET Scanner Parameters After adding PAC8000 PROFINET scanner(s) to the PROFINET IO Controller in the programmer, their parameters must be configured. Configuration details for basic parameters are given in the following pages Basic Module Parameters The PNS parameters define how the IO-Controller scans and stores the PNS data. Default values are provided by the module s GSDML file. Input Data / Output Data: The address in the IO-Controller s reference memory for the module s data. Length: The length of the input /output data is fixed and cannot be edited (Non Configurable) Additional Module Parameters Additional module parameters vary, depending on the module type. Some modules have only a few parameters. Others have several. The additional parameters that must be configured for more complex modules are explained in the individual module documentation. On Failsafe: When the module has outputs, this field specifies how the PNS will handle the module s output data if it loses communication with the IO-Controller. Select either Hold Last State or Failsafe Value (For Analog modules) or ON/OFF (For Digital modules). This selection has to be made for each channel in the module. If Failsafe Value is chosen, failsafe values can be set up on a per-channel basis. If the Failsafe time out is set to 0, Failsafe is disabled. Note: PAC8000 analog and digital modules latch their last outputs when configured for Hold Last State and hold that value as long as field power remains on to the module. Clear Latch: These control bits of the module clears the Latch of the selected channel. If the channel s Latch is enabled in the configuration and got Latched to an input, by using the corresponding bit user can clear the Latch. As long as the Latch Bit is set to 1 the Latch on that channel will be disabled. This control bit is available to DI modules with pulse counters enabled. Clear Counter: These control bits of the module clears the Counter of the selected channel. If the channel s Counter is enabled in the configuration and has been counting the pulses, by using the corresponding bit user can clear the Counter. As long as the Clear Counter Bit is set to 1 the Counting on that channel will be disabled Configuring the Module Parameters Please refer to the PAC8000 IO module s manual (8000-2/x Series Modular I/O GFA-1779) for configuration details GFK-2839A PAC8000* IO PROFINET Scanner User s Manual January

36 Chapter 3. Configuration 3.3 Assigning IO-Device Names After the PNS and other IO-Devices on the LAN have been entered into the configuration, a Discovery and Configuration Protocol (DCP) tool must be used to assign a name to each IO- Device. The Name of each device on the LAN must match the configuration. This step is required before downloading the configuration from the PROFINET IO-Controller, otherwise the PROFINET IO-Controller will be unable to connect to the devices and deliver their configuration. The DCP tool must be connected to PROFINET IO LAN, either through the PROFINET IO-Controller or directly to the LAN depending on whether it operates through the IO-Controller or directly to IO-Devices. 3.4 Clearing the IO-Controller Configuration The PAC8000 PROFINET Scanner reacts to clearing the PROFINET IO-Controller as a loss of connectivity, and takes appropriate actions such as setting outputs to the failsafe state. Clearing the IO-Controller does not typically cause a clearing action on all connected IO-Devices. 3.5 Replacing PAC8000 PROFINET Scanner Hardware If a PNS module needs to be replaced for any reason, the steps to commission a new hardware module are below. If the replacement PNS module has no assigned name (the CONNECT LED blinks slowly), the network cabling can be plugged back in and the name assigned over the IO network. If there is a possibility of duplicate names existing on the network due to a pre-existing IO- Device name assigned in the replacement module, the IO-Device Name should be assigned before inserting it into a working IO network. The IO-Device Name and IP Address settings can be updated offline (for example, in an office setting). 1. Power down the PNS. 2. Remove network cabling from the module. 3. Remove the old module. 4. Insert the new PNS module. 5. Connect network cabling to the new PNS module. 6. Apply power to the new PNS module hardware. 7. Optional: Assign IP address settings to the new PNS module using the DCP tool if this was not done offline. The IO-Controller will update any IP address settings automatically when it connects if this step is skipped. 8. If an IO-Device Name was not assigned to the new PNS module, assign it now. 36 PAC8000* IO PROFINET Scanner User s Manual January 2014 GFK-2839A

37 Chapter 4. Diagnostics Chapter 4. Diagnostics This chapter describes: PNS Status and Control Data o Output Control Register o Input Status Registers o o o o PNS Status register Error Handling o Fatal Error Handling o PNS Network port status register PNS Power status register PNS Module health status register PROFINET Alarms 4.1 PNS Status and Control Data Output Control Register o PROFINET Module Loss, Add & Mismatch Faults The PAC8000 PROFINET Scanner provides 64 bits of input status data and receives 16 bits of output control data. The application program in the IO-Controller system can monitor the input status bits and can perform some control operations using the output control bits. This data is associated with slot 0 submodule 1 in the configuration. The PNS s 16 bits of output control data can be used to trigger module actions. Output Bits Name Description 1 (LSB) Reset 0 to 1 transition resets the PNS. 1 to 0 transition has no effect. 2 Set Failsafe 0 to 1 transition sets the PNS to failsafe state. 1 to 0 transition has no effect. 3 Clear Failsafe 0 to 1 transition commands the PNS to clear failsafe state 1 to 0 transition has no effect. 4 Heartbeat Enable 1 = Enable Heartbeat feature. 0 = Disable Heartbeat feature. 5 Heartbeat Remote application (host) should toggle this bit to indicate it is alive. When there is no update to this bit for more than configured communication timeout, the PNS treats it as a communication/application failure and goes to failsafe state Reserved Applicable only when Heartbeat Enable in output control register is 1. GFK-2839A PAC8000* IO PROFINET Scanner User s Manual January

38 Chapter 4. Diagnostics Input Status Registers Byte Register Description 1 PNS Status Register (PSR) Device/Scanner Status 2 3 PNS Network Port Status Register (PNSR) Network Status 4 PNS Power Status Register (PPSR) Power Status 5 Module Health Status Register (MHSR) IO module Health Status PNS Status Register (PSR) The PSR provides 16 bits of information about the PNS module. All status bits are active high. Status Bits Name Description 1 (LSB) PNS OK 1 = PAC8000 PNS is up and running 0 = Unrecoverable fault detected during power up 2 PNS Fault 1 = Alarm generated by PNS 0 = All alarms are cleared. 3 PNS Failsafe 1 = PNS is in failsafe state 0 = PNS is not in failsafe state 4 Heartbeat Echo IO-Controller sets Heartbeat in output control register and when PNS receives it, it echoes back that value in Heartbeat Echo. Echoing before the configured communication timeout confirms communication between IO-Controller and PNS is healthy. 5 Heartbeat Status 1 = Heartbeat failure 0 = Heartbeat OK 6-16 Reserved PNS Network Port Status Register (PNSR) The PNSR provides 8 bits of information about the network. All status bits are active high. Status Bits Name Description 1(LSB) Port 1 Link Status 1 = Link detected at port 1 of PNS 0 = Link failure at port 1 of PNS 2 Port 2 Link Status 1 = Link detected at port 2 of PNS 0 = Link failure at port 2 of PNS 3-8 Reserved Reserved for future use 38 PAC8000* IO PROFINET Scanner User s Manual January 2014 GFK-2839A

39 Chapter 4. Diagnostics PNS Power Status Register (PPSR) The PPSR provides 8 bits of information about the power supply. All status bits are active high. Status Bits Name 1 (LSB) Power Line 1 Status 1 = Power supply is healthy 0 = Power supply failed 2 Power Line 2 Status 1 = Power supply healthy 0 = Power supply failed 3 Power Line 3 Status 1 = Power supply is healthy 0 = Power supply failed 4 Power Line 4 Status 1 = Power supply is healthy 0 = Power supply failed 5 Power Line 5 Status 1 = Power supply is healthy 0 = Power supply failed 6 Power Line 6 Status 1 = Power supply is healthy 0 = Power supply failed 7-8 Reserved Reserved for future use Description Module Health Status Register (MHSR) The MHSR provides 32 bits of information about the module s health. All status bits are active high. Status Bits Name 1(LSB) Module in slot 1 1 = Module Healthy 0 = Module not Healthy 2 Module in slot 2 1 = Module Healthy 0 = Module not Healthy 3 Module in slot 3 1 = Module Healthy 0 = Module not Healthy 4 Module in slot 4 1 = Module Healthy 0 = Module not Healthy 32 Module in slot 32 1 = Module Healthy 0 = Module not Healthy Description GFK-2839A PAC8000* IO PROFINET Scanner User s Manual January