MC 11 EB-2 Power supply cabinet with external bus, AC version
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1 MC 11 EB-2 Power supply cabinet with external bus, AC version USER/MAINTENANCE MANUAL 1 SLOT 0 SLOT 1 SLOT 2 SLOT 3 SLOT 4 SLOT 5 SLOT 6 SLOT 7 SLOT 8 SLOT 9 SLOT 10 SLOT 11 EB-2 (a) MC11 (b) (c) Figures 1a, b, c. Module mounting (a) and fan sides (b) of MC 11 AC EB-2 cabinet, and (c) slot 0 panel. 1. General description REFER TO SECTION 10 FOR SAFETY AND EMC RELATED ITEMS FIRST The MC 11 AC EB-2 19" power supply cabinet with external bus has 11 free slots for TKH Security plug-in modules (7TE), supplying these with the correct DC voltages. The 'mains' power connector module in the remaining, dedicated slot 0 contains a microprocessor. This processor is used for: - status monitoring and controlling of SNM compatible modules and those from the AWS 3000 series in the cabinet; - controlling two relays; - reading status information of the cabinet proper. Two RS-485 serial bus interfaces to the processor are provided, allowing remote system management and control. By way of these interfaces, a large number of MC XX EB-2 cabinets may be linked with shielded 4(+1 ground)-wire data cable. More information on system control can be found in supplementary manuals; the cabinet can be set to EB compatibility. The 230 or 120 Vac-powered MC 11 AC EB-2 internals are cooled with two fans. Note that the cabinet mounting brackets can be put on the module side or on the fan side (see figures 1a,b). 2. Indicators and connectors In figure 1a, SLOT 0-SLOT 11 indicate the twelve Siqura 2017 Version f MC11AC EB-2 (MW10) module slots. An external earthing point (1) is provided on one shorter cabinet side. The front panel of the controller module has two 9-pin D-connectors for serial (external) communications, and two 2-pin relay connections 1 and 2 combined into one connector (see figures 1a, c and table 1). The controller module front panel furthermore provides a mains connector and an access panel for the mains fuse (figures 1a,c and 4). (AC connector) mains connector (fuse) power fuse holder strain relief stud (M4) CC o (4-p Combicon) relay contacts 1, 2 DATA o, 9-pin fem. D- RS-485 serial interfaces connector, 2x (1 active in EB-1 mode) Status LEDs *DC (green) DC power OK (internal) *EB (green) control data I/O *1 (red) relay 1 activated *2 (red) relay 2 activated Table 1. Panel layout of module S0. Note: the relay contacts are open when the MC 11 EB-2 is not powered. 3. Installation instructions for EB-2 mode 1. Choose the mode of operation (EB-2 absolute addressing, EB-2 local addressing, or EB compatibility mode, see 5). 2. Mount the MC 11 EB-2 cabinet into a standard 19-inch rack, without modules in the slots. Check whether the specified power voltage of the cabinet matches the local power supply voltage.
2 Note: to prevent overheating of the cabinet and inserted modules, provide air circulation room at the cabinet front and rear (10 cm) and bottom (1 cm). 3. The chassis should be connected to safety ground utilising the connection on the side wall of the cabinet (1 in figure 1a). 4. Fasten the power cord to the strain relief stud (see the hexagons in figures 1a and c, top). 5. Connect the power cord to the power supply and switch on power. The electric fans should be working; if not, disconnect power immediately and check the power voltage. 6. Power off the cabinet and install the TKH Security modules according to the instructions given in the user manuals of the modules. Slots not in use should be covered with 7TE blanking plates (BF 07). 7. Power on the cabinet. Both fans should be working, blowing outwards. 4. Care, maintenance and safety For reliable operation of the module, observe the following: - prevent dust from collecting on the equipment - protect the equipment against moisture - maintain sufficient cooling space around the equipment (see 3). - replace the electric fans every 5 years. Consult section 7 on how to replace fans. - replace blown fuses only with the types specified. Consult section 8 on how to change fuses. For ultimate safety, one should not remove, add or exchange modules while the power supply cabinet is operating. If a module causes a DC short on the secondary (output) side, the MC 11 will turn itself off; it can be restarted by taking power off for at least 4 seconds, then connecting it again. 5. Configuring the cabinet 5.1. General There are two basic operating modes: SNM (also loosely called EB-2) and EB (the latter providing compatibility with the older EB protocol; for EB ON Figure 2. Dip switches on the EB-2 controller board (details left out for clarity) ON DIP SWITCH BANK configuration see 5.3). Dip switches are used to set modes and parameters, which are not identical for the two modes. The dip switches for setting the parameters of MC 11 EB-2 cabinets are located on the board inside the module in the dedicated slot 0 (the EB-2 board: see figures 1a and 2). If the cabinet is already installed and filled with modules, these switches may be accessed - after powering off - by removing the modules from the first three or four adjoining slots. The position of switch no. 8 determines whether the module is in EB-2 or in EB mode (see table 2) SNM (EB-2) mode In SNM (EB-2) mode, the RS-485 transmission speed is fixed at 19.2 kbaud. The address (1-31) of the EB-2 module must be set if this module is to use EB-2 local addressing mode. These address switch settings are listed in table 3. Switch Set(s) 1-5 EB-2 address if set to local addressing using dip switches (see table 5) 6&7 off-off: EB-2 absolute addressing 6&7 on-off: EB-2 local (manual) addressing 8 compatibility mode: must be 0 (off) for EB-2 Table 2. Dip switch assignments in EB-2 mode. Switch Address Reserved default on on on on on on - on on on on on on on - 08 on - - on on - on - 10 on on - on on on - 12 on - on on on on on - 14 on on on on on 16 on on 17 - on - - on 18 on on - - on on - on 20 on - on - on 21 - on on - on 22 on on on - on on on 24 on - - on on 25 - on - on on 26 on on - on on on on on 28 on - on on on 29 - on on on on 30 on on on on on 31 Table 3. Setting the communication address of an MC 11 RS-485 interface in EB-2 local addressing mode or in EB mode. - = off. 2
3 5.3. Configuration for EB mode In EB (= EB-1) compatibility mode, switches 1-5 set the cabinet address, while switches 6 and 7 control the transmission rate (see tables 3-5). Switch Set(s) bit address of cabinet in EB mode 6-7 baud rate (see table 5) 8 always 1 (on) for EB mode Table 4. Switch assignments in EB mode Switch 6 7 Transmission rate (baud) on 4800 on on on 19.2 k Table 5. Setting the transmission rate of the RS-485 interface in EB mode Cabinet programming For more information on EB mode, consult the 'MC EB Users Manual for Remote Control'. SNM/EB-2 programming is taught in the SNM/EB-2 Programming Manual. 6. D-connector pin assignments The pin assignments of the 9-pin D-connectors are given in table 6 below. In EB-1 mode, only the leftmost D-connector (front view) is active. Pin Description 1 not connected 2 B tx' inverting output o (- out) 3 A tx' non-inverting output o (+ out) 4 B rx' inverting input o (- in) 5 A rx' non-inverting input o (+ in) 6 not connected 7 not connected 8 not connected 9 not connected Table 6. Pin assignment of the 9-pin D connectors 7. Replacing the electric fans (Qualified service personnel only) The two electric fans must be changed every five years (replacements may be obtained from TKH Security). The procedure for mounting a new fan is as follows (see also figure 3): 1. Power down the MC 11 EB-2 cabinet and wait >3 minutes. 2. Remove the black cover with the mounted fans. 3. Disconnect fans to be replaced from their power supplies (see figure 3: these two connectors sit side by side). Since the wires run between circuit board and panel, it will usually be necessary to loosen the screws holding the wires in the connectors. Do not disconnect the wires of the similarly shaped, single mains voltage connector at the opposite corner of the board. 4. Remove disconnected fans and replace them with new ones. Make certain the blowing direction is outwards. Please use the washers and nuts as indicated for one of the fastening screws. 5. Reconnect the fan power supply wires, observing correct polarities. Tighten the screws carefully. 6. Replace the cover. 7. Reconnect the power cabinet to the mains. Check whether the fan is blowing outwards. 8. Replacing and checking the primary fuses 1. Power down the MC EB-2 cabinet by disconnecting it from the power supply. 2. The primary fuse (1 in figure 4) is located right under the mains socket. Table 7 lists fuse data. 1 supply wires to second fan 1 2 circuit board Figure 3. Replacing a fan (view from above, left fan). A fan's power connector has two fastening screws for the fans' power supply wires; polarities are indicated on the circuit board. Figure 4. Replacing the fuse of the MC 11 AC EB-2 Power voltage fuse value type 230 Vac 250 V/1.6 A, time-lag glass, 5x20 mm 120 Vac 250 V/3.15 A, time-lag glass, 5x20 mm Table 7. Replacement fuses 3. Reconnect power to switch on the cabinet. 3
4 9. Technical specifications MC 11 AC EB-2 technical specifications are detailed in table 8 below. Electrical...Power: AC voltage nominal Vac AC voltage working Vac optional AC voltage nominal 120 Vac optional AC voltage working Vac frequency Hz maximum drop-out time 10 ms Secondary maximum load, continuous +15 V±5% max. current. 7.0 A 15 V±5% max. current 2.0 A +15 V±5% operational 5.5 A 15 V±5% operational 2.0 A AC input current 1.0 A AC input current 120 V model 2.0 A Power efficiency (, full load) 83 % Max. output power (see fig. 5) 105 W Max. output power up to 74 C 83 W Primary fuses fuse type 5 x 20 (glass) mm 230 Vac version 250 V/1.6 A, time-lag 115 Vac version 250 V/3.15 A, time-lag...relays 1 and 2 Switching current 100 ma Switching voltage (AC/DC) 100 V "on" resistance 100 RS-485 interfacing Data rate (selectable): EB EB (4.8, 9.6, 19.2) 19.2 kb/s Protocol EB-1 or SNM (EB-2) (1) Environmental & safety Temperature range Full load (11 slots x 9W) o C Operational (max 83W) o C Relative humidity (no cond.) 95 % MTBF hrs Electrical safety IEC UL Listed I.T.E. E Surge protection AC mains 2 kv (IEC ) EMC emission IEC EN Class B FCC pt. 15 Class B EMC immunity IEC , EN ESD 6 kv contact, 8 kv air (IEC ) Mechanical Housing 3 HE, 19" (84TE), 24 cm AC connector type IEC 60320, male RS-485 connectors 9-p sub-d socket Weight (approx.) 4.5 kg Max. number of modules 11 (1) see Supplementary user manuals for remote control (EB) and SNM/EB-2 programming guide Table 8. Technical specifications of the MC 11 AC EB EU Declaration of Conformity The EU Declaration of Conformity for this product is available at Safety and EMC information The equipment described in this manual has been designed and tested according to the IEC safety requirements. It is an IEC safety class 1 product; the ground wire in the line cord must be connected when operating. Warning: Operation of this equipment in a residential environment could cause radio interference. This device has been tested and found to meet the CE regulations relating to EMC and complies with the limits for a Class A device, pursuant to Part 15 of the FCC rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) This device must accept any interference received, including interference that may cause undesired operation. These limits are designed to provide reasonable protection against interference to radio communications in any installation. The equipment generates, uses, and can radiate radio frequency energy; improper use or special circumstances may cause interference to other equipment or a performance decrease due to interference radiated by other equipment. In such cases, the user will have to take appropriate measures to reduce such interactions between this and other equipment. Note that the warning above does not apply to TKH Security products which comply with the limits for a Class B device. For product-specific details, refer to the EU Declaration of Conformity. Any interruption of the shielding inside or outside the equipment could make the equipment more prone to fail EMC requirements. To ensure EMC compliance of the equipment, use shielded cables for all signal cables including Ethernet, such as CAT5E SF/UTP or better, as defined in ISO IEC For power cables, unshielded three wire cable (2p + PE) is acceptable Ensure that all electrically connected components are carefully earthed and protected against surges (high voltage transients caused by switching or lightning. The equipment described in this manual is designed for use by properly trained personnel. This means that adjustment, maintenance and repair of the equipment should only be carried out by qualified personnel aware of the hazards involved. For correct and safe use of the equipment and in order to keep the equipment in a safe condition, it is essential that both operating and servicing personnel follow standard safety procedures in addition to the safety precautions and warnings specified in this manual. If there is any doubt regarding the safety of the equipment, do not put it into operation. This might be the case when the equipment shows physical damage or is stressed beyond its tolerable limits (e.g. during storage and transportation). Before opening the equipment, disconnect it from all power sources. After disconnection from its power sources, the capacitors in the equipment may remain charged for some (typically 2-3) minutes. When removing covers or other parts of the equipment, live parts or terminals may be exposed. If the opened, live equipment needs calibration, maintenance or repair, only trained personnel, who are aware of the risks, may perform this. Any interruption of the ground wire inside or outside the equipment, or disconnection of the protective earth terminal, could make the equipment dangerous. Before any connections are made, the equipment must be connected to safety ground. Electrostatic discharge (ESD) can damage or destroy electronic components. Proper precautions should be taken against ESD when opening the equipment. 4
5 Total output power [W] MC10-11 Power supply - Output Power Derating 12. Product disposal Total output power +15V and -15V load combined Recycling This product contains valuable materials which qualify for recycling. In the interest of protecting the natural environment, properly recycling the product at the end of its service life is imperative Ambient Temperature [ C] Figure 5. Power loading of the power supply cabinet 11 slots loaded with 9W modules: Max. ambient 65 C 11 slots loaded with 6W modules: Max. ambient 74 C Accessories: MC 11 EB-2 AC: - power cord - mounting kit - 4-pin Combicon connector 5
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