MLC Air-Cooled Chillers MLC-FC Free-Cooling Chillers MLC-AD Adiabatic Chillers

Transcription

1 INNOVATE DESIGN APPLY MLC Air-Cooled Chillers MLC-FC Free-Cooling Chillers MLC-AD Adiabatic Chillers Tons OUR BUSINESS IS COOLING YOURS TM

2 When commercial grade isn t enough Businesses who function in today s advanced industrial manufacturing and mission critical environments depend on chiller systems to provide a reliable source of chilled water, which can improve overall system uptime and efficiencies. Every critical cooling application is unique, which is why the Motivair MLC chillers have been designed to accommodate a wide range of operating points and customization based specifically on the needs of the customer. No other air-cooled chiller offers such a broad range of features and benefits that can be used in combination to create a chiller best suited for your business s needs. As an industry leader, we aim to deliver innovative products, reliable solutions and an unwavering commitment to excellence.

3 INNOVATE DESIGN APPLY Application Defined Features Compressor Options Condenser Fan Options Evaporator Additional Options All MLC chillers feature two heavy-duty, 3500RPM semi-hermetic screw compressors mounted in two completely independent refrigeration circuits. Each compressor features four steps of unloading for virtually unlimited capacity control. Compressor options: n S tandard Screw Compressor n V ariable Speed Screw Compressor n L ow-temperature Screw Compressor Fans feature heavyduty, composite blades, which do not flex or lose efficiency at the top of their performance curve. Motors feature reversed stator and rotor, eliminating the traditional motor shaft. Motors are TEAO; suitable for outdoor use, and variable speed operation. Optional EC fan technology available. The MLC & MLC-FC chillers feature an ASME U stamped, dual circuited evaporator mounted on the chiller base. Carbon steel shell with heavy gauge copper tubes insures long life and highly efficient heat transfer under varying loads. All MLC evaporators feature removable end bonnets and pressure relief valves. Available options include: n S implex (1) Pump Package n D uplex (2) Pump Package n Storage Tank n L ow Noise or Ultra Low Noise Package n H igh Ambient Package n Stainless Steel Cabinet Construction n Condenser Coil Coating n Security Guards for Open Areas n Integrated FreeCooling System n Adiabatic System

4 Integrated Free-Cooling: The Ultimate Solution for Optimal Energy Savings The Motivair MLC-FC chillers with Free-Cooling capability are designed to provide the owner with optimal performance, year-round, in varying ambient temperatures. This Free-Cooling option, available on models MLC-FC 200 MLC-FC 1750 is supplied with Free-Cooling coil and the PC05 advanced PLC control package a unique single package for yearround energy savings. The refrigerant plant is designed to cool the designated heat load during the highest summer temperatures. When ambient temperatures fall overnight or during cooler seasonal weather, the integrated Free-Cooling system is automatically activated. The system operates by directing the return chilled glycol through the Free- Cooling coil, before it enters the evaporator. This is achieved via an automatic motorized valve, controlled the PLC, whenever the ambient falls below the return chilled glycol temperature set point. The glycol is either partially or completely cooled in the Free Cooling coil for maximum energy savings. As result, less mechanical refrigeration is required to achieve the chilled glycol set point, and the refrigeration compressors are cycled off by the PLC, which continuously monitors the system. switching between mechanical cooling and Free Cooling allows for optimal performance year-round. As a general guideline, Free-Cooling savings more than pay for the initial investment in the first year of operation. The pioneer of free-cooling chillers, Motivair is the only U.S. supplier with a cataloged and tested Free-Cooling chiller range n MLC-FC Chiller Range has been designed, built and tested specifically as packaged Free Cooling Chillers n NO aftermarket or 3rd party add-on free cooling coils, components or controls n ETL-Tested and Listed to current UL & CSA standards PLC CONTROLLER 21.6 COMPRESSOR Energy savings in areas with cooler winter months are substantial. Wear and tear on chiller components is dramatically reduced, due to fewer running hours during winter months. Automatic GLYCOL IN TEMP SENSOR 3-WAY VALVE FANS CONDENSER / FREE COOLING COIL EVAPORATOR EXP VALVE TEMP SENSOR TEMP SENSOR PUMP STORAGE TANK INNOVATIVE PRODUCTS DESIGN FLEXIBILITY GLYCOL OUT

5 INNOVATE DESIGN APPLY Adiabatic Efficiency Boosting System Air-Cooled Chiller System Free-Cooling Chiller Systems The Motivair Adiabatic Efficiency Boosting System uses a proprietary evaporative Pre-Cooling media designed to precool warm ambient air before it reaches the air-cooled chiller condenser coils. Motivair Free-Cooling chillers can be ordered with the adiabatic option fitted. By automatically turning on the system when Free Cooling is active and the ambient temperature is above freezing, partial and 100% FreeCooling operating hours can be significantly increased. This allows the refrigeration compressors to be turned off for longer periods of time, in addition to the improved summer air cooled efficiency described above. During warmer seasonal weather, the Adiabatic System automatically activates and allows a small flow of city water to wet the evaporative media. Warm, dry air first passes through the evaporative media where it is pre-cooled before it enters the condenser coils. Water that is not evaporated is collected and recycled. Depending on geographic location, inlet air temperatures can be reduced by up to 20 F yielding significant chiller efficiency gains, increased reliability during extreme summer weather and reduced building energy demand loads. The evaporative media is specifically designed for ultra-low pressure drop with virtually no added static to condenser fans. As a factory supplied option, media thickness and air flow velocities are designed to allow zero water carry over onto the chiller coils. The evaporative media is easily removed for field service, cleaning or inexpensive replacement. Virtually maintenance-free and requiring little or no water treatment, the Adiabatic System is ideal for clients seeking simple and reliable efficiency gains for their air-cooled chiller system. The Adiabatic System is controlled and protected by the proprietary Motivair chiller PLC software and is completely automatic including auto fill, winter drain down, low water level and anti-freeze alarms.

6 PLC Controls The MLC range features the PCO5 control system, which is an advanced Programmable Logic Controller, with a baseoperating platform that can be easily modified to adapt to various applications. A multi-character LCD display, and easy to follow directional prompts, gives the operator complete control over all chiller functions. Multiple digital and analog inputs as well as digital and PWM outputs offer unparalleled control possibilities. PC05 Display Intelligent Chiller Response PC05 Board The Latest generation of Motivair software allows the chillers to respond to system changes in real time and to adjust performance accordingly. The proprietary control logic in the MLC or MLC-FC chillers provides: n Automatic restart after a power outage n Rapid restart of refrigeration compressors after Control features of the PCO5 include: n Highly visible LCD display n Low refrigeration pressure n Tactile push-buttons alarm n Adjustable alarm set points n High refrigeration pressure n F/ C selectable alarm n Compressor Lead/Lag control n Irregular voltage alarm n Anti-Compressor short cycle n General Alarm Relay n Compressor failure alarm n Remote Start/Stop Relay n Adjustable water set point n Manual alarm reset n Supply water temp. display n RS 232/RS 485 n Return water temp. display communication n Low water temperature alarm n Ethernet Communication n Freeze alarm n LON, BACNET, MODBUS n Low water/glycol flow alarm communication (optional) n High water temperature alarm a power outage, while affording maximum compressor protection n Selective decision on which compressor(s) to start first based on run-time and fastest possible response to system load n Liquid injection to the compressors under high ambient operation n Seamless transition between refrigeration and optional Free Cooling mode based on system load, chilled water temperature, ambient temperatures and installation profile. Centurion Monitoring System This optional feature empowers the owner by providing a wide range of safeties and access to critical data from a remote location via cellular service, outside of the customer s firewall. If the chiller is operating in an unsafe condition or in the unlikely event of an alarm, designated contacts are immediately notified by the chiller of its condition. The pending alarm can then be avoided or quickly corrected. Features: n Data trending n Password protected multi-level access INNOVATIVE PRODUCTS DESIGN FLEXIBILITY n Adjustable warning thresholds

7 MLC & MLC-FC Specifications MLC & MLC-FC CHILLER RANGE WITH SCREW COMPRESSORS MLC Nominal Cooling Capacity* BTU/HR 692, , ,950 1,249,580 1,471,259 1,817,046 2,054,367 2,312,008 2,542,532 2,976,465 3,437,480 4,034,146 4,427,370 4,624,016 5,085,064 5,953,930 Nominal Cooling Capacity TON % Free Cooling Ambient Temperature F Refrigerating Circuit QTY Screw Compressor QTY Capacity Steps (Per Compressor) QTY FANS & CONDENSER Axial EC Fans & Copper Tube with Aluminum Fin Condenser MLC Electronic Fan Speed Control QTY MLC Total Condenser Air Flow CFM 72,848 67,273 64,273 64,273 85,697 85, , , , , , , , , , ,788 MLC Fans QTY MLC Fans Total Nominal Power HP MLC-FC Elecronic Fan Speed Control QTY MLC-FC Total Condenser Air Flow CFM 60,035 60,035 60,035 80,047 80, , , , , , , , , , , ,186 MLC-FC Fans QTY MLC-FC Fans Total Absorbed Power HP PUMP & TANK (OPTIONAL) Simplex or Duplex Pump Options, Carbon Steel or Stainless Steel Tank Options Nominal Flow GPM ,024 1,200 Optional Pump Pressure PSI N/A N/A N/A Optional Pump Absorbed Power HP N/A N/A N/A Optional Pump Absorbed Current A N/A N/A N/A Flanged Chilled Water Connections IN Optional Tank Volume GAL N/A N/A N/A N/A N/A N/A N/A ELECTRICAL DATA Does not include optional pump(s) Power Circuit V/Ph/Hz 460/3/60 (575/3/60 Optional) Auxiliary Circuit V/Ph/Hz (230-24)/1/60 MLC Full Load Amps (FLA) A MLC Min Circuit Ampacity (MCA) A MLC Max Overcurrent Protection (MOP) A ,166.9 MLC-FC Full Load Amps (FLA) A MLC-FC Min Circuit Ampacity (MCA) A MLC-FC Max Overcurrent Protection (MOP) A ,185.5 NOISE DATA Distance measured in an open field at 33ft from condenser MLC Sound Pressure Level dba MLC-FC Sound Pressure Level dba DIMENSIONS & WEIGHTS MLC Length IN MLC Width IN MLC Height IN MLC-FC Length IN MLC-FC Width IN MLC-FC Height IN MLC Weight - Dry Weight LBS 6,945 9,039 9,259 9,480 10,141 10,362 12,897 14,330 14,551 18,519 18,739 22,928 24,912 28,660 29,102 37,038 MLC-FC Weight - Dry Weight LBS 9,480 9,675 9,921 11,244 11,485 13,669 15,432 17,637 18,078 19,290 21,385 25,574 25,904 35,274 36,156 38,580 Performance rated at 44 F LWT / 54 F EWT / 95 F Ambient / 100% Water. Chiller capacity changes with operating conditions, consult Motivair for assistance Motivair Corporation. Motivair reserves the right to modify specifications without notice. Reproduction of this brochure in whole or in part is prohibited.

8 OUR BUSINESS IS COOLING YOURS MPC & MPC-FC 1/2-50 ton packaged air-cooled or water-cooled chillers for Industrial cooling, Medical cooling or custom HVAC applications. Includes integrated microprocessor, pump station, and storage reservoir. MLC-SC Air-Cooled Scroll Chillers tons air-cooled with scroll compressors to accommodate a wide range of operating points and customization for today s advanced industrial manufacturing and mission critical environments. Available Integrated Free-Cooling. PTS Pump/Tank Stations for chillers and cooling systems. Standard and custom designs available. MFC Closed loop dry-coolers for process cooling and remote Free-Cooling applications. Chilled Door Rack Cooling System Advanced server rack cooling system fits and standard or OEM computer rack. Removes up to 75 kw of server heat per door. Learn more at CDU The Coolant Distribution Unit (CDU) provides 100% sensible cooling up to 1.25MW, depending on the model. For use with the ChilledDoor or other IT cooling systems. 01/2017 Printed on Recycled Stock with 10% Post Consumer Fiber. 85 Woodridge Drive Amherst, NY Tel: Fax: