T49 - Integration of Power Protection Devices on IEC Protocol to the Automation Control System
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1 T49 - Integration of Power Protection Devices on IEC Protocol to the Automation Control System Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 1
2 Agenda Electrical and Process Automation Systems What is Packaged Power Legacy ESCADA Systems IEC Integration to Logix Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 2
3 Electrical Distribution System and Process Automation The electrical distribution and infrastructure systems of heavy industry applications are not very well understood Need an easy way to gather information to maximize process yield and efficiency Need to improve industrial automation and control systems to better understand the big picture of heavy industry applications Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 3
4 Packaged Power Initial Focus on Conventional Solutions M Electrical One Line Diagram for Industrial Plant Utility Transformer Utility Transformer 138 kv / 13.8 kv Delta/Wye 138 kv / 13.8 kv Delta/Wye kv Distribution Gear 51 T M MV Switchgear Data Concentrator IEC 61850/DNP3.0 Customers and EPCs prefer IMC content bundled with electrical system 13.8 kv/4.16kv Delta/Wye MV Motors M 13.8 kv/4.16kv Delta/Wye 13.8 kv/4.16kv Delta/Wye DCS System Increasingly RA is bundled out 4.16 kv Distribution Gear T M 51 M MV Switchgear 51 MV Drive 4.16kV/480V Delta/Wye Transformers 4.16kV/480V Delta/Wye MV MCC IMC M M M Technology convergence driving adoption of digital communication in electrical sub-stations and switchgear M LV S LV Switchgear 50 T LV Drive LV Drive RA Scope Adjacent Scope 51 M 50 E House CLX LV MCC IMC M M M A broader electrical bundle with technology differentiation enables success for RA in Power Control and Process Automation Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 4
5 Packaged Power Connecting the Electrical Automation & Process Automation Systems EtherNet/IP Power Electrical Automation System Ethernet Process Automation System Energy Management Logix PlantPAx Protection Power IMC Reporting Intelligent Electrical Devices (IEDs) IEC on unmodified Ethernet Electrical Automation Specialists (Protection Studies) Intelligent Motor Control (IMC) devices EtherNet/IP on unmodified Ethernet Automation Specialists (Network Studies) Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 5
6 Legacy E-SCADA Methodology E-SCADA Definition Various levels of control Station Bay Process Protocols Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 6
7 Legacy SCADA Methodology Hardwired Discrete I/O Modbus-TCP Master-Slave model Ease of Implementation Static Data only No elegant timestamp data for SoE No uniform data mapping DNP 3.0 LAN/WAN Uses multi-drop configurations Uses Master-Slave Model Can be enhanced with data concentrators Millisecond timestamp resolution No uniform data mapping Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 7
8 Graphical Modbus TCP Example Phase A Voltage What s in register 3004? Real Power Frequency IED Network SCADA Controller Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 8
9 Packaged Power Intelligent Packaged Power Technical Strategy - Why IEC Runs on unmodified Ethernet Vendor Independent Unified data mapping High Precision Time stamping Mechanisms for SCADA messaging Metering/Measurement Protection messaging Time distribution Command and Control Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 9
10 Packaged Power Intelligent Packaged Power Technical Strategy - IEC Defined Object Oriented Communication Networks and Systems in Substations Focus on communication standardization Application and function aware Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 10
11 Packaged Power Intelligent Packaged Power Technical Strategy - IEC Defined For Intelligent Electronic Devices (IEDs) Protection relays, meters, etc. Defines various different types of messages SCADA/HMI data MMS Reporting High Speed Control GOOSE Analog Sampling SMV File Transfer FTP Time Synchronization IRIG; evolving to IEEE 1588 v.2 Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 11
12 Packaged Power Segmented Network Approach Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 12
13 Packaged Power Segmented Network Approach Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 13
14 Packaged Power Segmented Network Approach Integrated Network Approach Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 14
15 Intelligent Packaged Power Technology Unified Architecture Model ISA 95 Process Automation Unified Architecture IEC Digital Substation Level 5 Enterprise Router Router Level 4 Business Planning Terminal Server Level 3.5 IDMZ Directory Server Historian Mirror Authentication Server Application Server Web Services Level 2 Station Level 3 Manufacturing & Operations Level 2 Area Supervisory Control Supervisory Control Supervisory Control Engineering Work Station Supervisory Control Supervisory Control Engineering Work Station Operator Work Station Operator Work Station Level 1 Bay Level 1 Basic Control Level 0 Process Level 0 Process Sensors PT PT CT Same Solution; Different Models I&C Engineer resonates with ISA 95 Power Engineer resonates with substation model CT Unified Model Combined Power and Process Create opportunity to drive differentiation within IPP Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 15
16 Intelligent Packaged Power Technology Unified System Diagram Unified Architecture Diagram - (ISA95 / IEC Digital Substation) Level 5 Enterprise Router Router Level 4 Business Planning Terminal Server Level 3.5 IDMZ Directory Server Historian Mirror Authentication Server Application Server Web Services Level 2 Station Level 3 Manufacturing & Operations Level 2 Area Supervisory Control Supervisory Control Supervisory Control Engineering Work Station Supervisory Control Supervisory Control Engineering Work Station Operator Work Station Operator Work Station Level 1 Bay Level 1 Basic Control Level 0 Process Level 0 Process Sensors PT PT CT CT Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 16
17 Packaged Power Intelligent Packaged Power Technical Strategy Electrical Automation System (IEC 61850) Process Automation System Integrating intelligent devices in the Electrical Automation System to the Process Control System enables our customers in their efforts to achieve a Connected Enterprise Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 17
18 Packaged Power Extending The Connected Enterprise to the Electrical System Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 18
19 IEC Integration AOIs Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 19
20 Emax 2 Integration to Logix Enhanced EDS AOP Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 20
21 Emax 2 Integration to Logix Enhanced EDS AOP Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 21
22 Visualization Experience PlantPAx Experience Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 22
23 Visualization Experience PlantPAx Experience Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 23
24 Visualization Experience IMC Devices Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 24
25 Visualization Experience Electrical Automation System Devices Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 25
26 Visualization Experience Electrical Automation System Devices Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 26
27 Visualization Experience EtherNet/IP vs. IEC Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 27
28 End to End Reporting VantagePoint Model Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 28
29 End to End Reporting Dashboards Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 29
30 End to End Reporting Tabular Reports Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 30
31 End to End Reporting Graphical Reports Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 31
32 End to End Reporting Real Time Trending Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 32
33 End to End Reporting Real Time Trending Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 33
34 End to End Reporting Real Time Trending Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 34
35 Power and Process Trending Increased Visibility with Modeling Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 35
36 Packaged Power Intelligent Packaged Power Technical Strategy EDS AOP Faceplates VantagePoint Dashboard Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 36
37 Thank You! Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 37
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