Smart Manufacturing Enterprise

Transcription

1 Smart Manufacturing Enterprise The Plant of the Future Marco Gamba, Smart Manufacturing Project Manager Fabio Beda, Technical Sales Consultant

2 Smart Manufacturing An evolution which raises from a need becoming more efficient Smart manufacturing means using new ways toproduce a good, starting from the design phase and going up to the logistic distribution of it, coming from the need of transforming our enterprises and the whole value chain, in companies which will become more efficient, productive and sustainable.

3 Cybersecurity Collaboration and innovation at every level The right piece of information to the right person in the enterprise Cloud computing On premise computing Management and enterprise level Business Intelligence Perfomances Tools HR Tools Analytics MES SCADA DCS Historian Process Safety Control layer Operational layer Confidential Property of Schneider Electric Page 3

4 how to get it? Through IT and OT convergence The number of connected device will increase and so will the available data: we have to transform data into valuable information Billions Connected People Connected Devices IT Convergence OT Business Profit Control Process Efficiency Control Source: Cisco IBSG April 2011 / Internet World Statistics IoT Diffusion IT/OT Convergence Confidential Property of Schneider Electric Page 2 Optimization of energy and productivity

5 Three pillars for Smart Manufacturing Asset Performance Asset Performance: using sensors, cloud connectivity and analytics to optimize the performances of machines and plants. Smart Control Smart Control: using standard communication protocol in order to enable machines and devices integration and to make the industrial production more flexible and efficient. Augmented Operator Augmented Operator: using mobile devices, augmented reality and connectivity to increase productivity by improving operators daily job Confidential Property of Schneider Electric Page 5

6 Using smart sensor to gather information instead of raw data From Big Data to Smart Data through sensors evolution Asset Performance Traditional Sensors: Smart Sensors: RFID Services Oriented Drives Smart Meters Confidential Property of Schneider Electric Page 6

7 Gathering heterogenous data to get the maximum efficiency and savings From the analysis of process data, energy consumption and environment data to the merge of all the relevant information Visualization of the working point on the pump curve QR code for direct link to trouble-shooting Warning on customizable thresholds Ambient temperature Ambient humidity Access management Production batch identification Energy consumed Power Quality Asset Performance Confidential Property of Schneider Electric Page 7

8 Using analytics to avoid downtimes From reactive to predictive maintenance ERP Asset Performance Action support Function Decision Support Function Device Alerts Work Order Support Analysis & Reporting Mobile Workforce Supervisor Condition Monitoring Function Device Install / Diagnose / Repository Commission Resolve Change Tracking Technician PRODUCTION SAFETY CONTROL Mech. & Electrical Safety instr. Safety system Process Control system Power/Motors Confidential Property of Schneider Electric Page 8

9 Merge the different layer to become more flexible Using Ethernet communication to move from a hierarchical to an open and flexible architecture Smart Control Efficiency increases up to 25% 1 Some examples: real-time cost planning; advanced PLM; direct connection between devices and ERP (for instance, spare parts and maintenance orders management in combination with condition-based maintenance) 1: Industry How to navigate digitization of the manufacturing sector McKinsey

10 Benefits on the complete value chain Traceability, real time customization, logistic distribution optimization Smart Control

11 Augmented reality: empower your operators Data are available at a glance, in real time Augmented Operator Energy=12,7 kwh Motor status= OK Motor thermal state= 95% Confidential Property of Schneider Electric Page 11

12 A smart manufacturing enterprise is founded from smart design Safety and cyber-security Safe&Secure Confidential Property of Schneider Electric Page 12

13 Schneider Electric offer portfolio EcoStruxure: the first platform to allow the convergence of Energy, Automation and Software

14 Cybersecurity Cloud/Local redefined Homes Buildings Datacenters Industries Grid Apps, Analytics & Services Edge Control Connected Products

15 redefined Connected Products

16 Connected products evolution: LV/MV smart panels Confidential Property of Schneider Electric Page 16

17 redefined Edge Control Connected Products

18 Cybersecurity redefined WW System Platform WW Device Integration/ DA Server WW InTouch Access Anywhere WW SmartGlance WW Skelta BPM WW Online WW Historian WW Intelligence Apps, Analytics & Services Edge Control Connected Products

19 Customer Concerns Business Continuity System Robustness Protecting Critical Assets

20 PRIORITY Industrial Cyber Security is more than just IT Security IT Security Confidentiality OT Security Availability Control Systems Security / OT IT Security Physical Security Integrity Availability High Reliability and Uptime: Require % or greater uptime Critical Performance Fast Reaction time Integrity Confidentiality Usually a Safety Critical System Confidential Property of Schneider Electric Page 20 Domain expertise in control methods and specialized communications protocols

21 Schneider Electric s Core Security Offerings The Fantastic Four Cybersecurity Control Design & Implementation DCS, SCADA, SIS, PLC and Devices Cybersecurity Consulting National, International or Internal Standard assessments, and Custom Projects Cybersecurity Training Interactive, Setup & Configuration, and Hands on Lab Work Cybersecurity Maintenance Services Customer FIRST or separate, security task oriented site visits

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