Flextronics Austin Site Overview
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1 Flextronics Austin Site Overview
2 Flextronics Austin, Texas, USA Site Overview Site Details AUSTIN Address Research Blvd., Austin, TX Manufacturing Offering Design Services NPI Services Level 5 System Assy PCBA and Test Mechanicals Level 3 STB/CPE Terminals Optical Mfg/Test Wireless Infra Mfg/Test Backplane Assy DF & Logistics Global Services Site Product and Capability Examples Notable Customers Markets Site Capabilities Cisco, EMC, ALU, Sonus, Shoretel Networking and Communication, PCs and Servers, Storage/Storage Networking Manufacturing: High Complexity NPI / Prototyping Services; Aerospace and Defense,Networking & Optical Americas COE ; Large form factor board/subassy, >60K oppy s /board, Hyper-BGA, CCGA high performance ASIC/Component Technologies; Class 1000 Clean Room for optical assy / test; Metrology & F/A lab/ capabilities; D&E Design & Test Development; LV/HM, High Complexity, Launch, Stabilization, Flexibility, BTO/CTO Services: Logistics management of customer owned field return units-both PCBA and system level; DGI and FGI warehouse management, PCBA repair to component level, including BGA replacement, optical product management including splicing, Fiber optic and lead-free assembly process, RCFA services, Global Services COE Product Examples Enterprise Switches/Routers, Carrier Router Systems, Multi-service Switches, Gigabit Switch Routers, Storage Area Network Products, Server Motherboards, High Resolution Teleconference Equipment, Clustered Data Storage Systems, Microwave IP Backhaul Logistics 21 mi. (34 km) to Airport 150 mi. (242 km) to Houston 160 mi (257 km) t o Dallas Certifications ISO 9001; ISO 14001; ESD20.20, AS9100, TL9000 2
3 Austin Site s Integrated Full Service Offering Product Continuum Approach Enabling value engineering services across product life cycle Design. Build. Ship. Service. PIC PCBA / System Integration Services NPI Phase Gate / Launch Process Process/Test Development Concurrent Engineering Pkg/PWB/Component F/A DFM/DFT reports LV/HM High Complexity Prod/Test Stabilization/Launch & support LCR Acquisition Integration Clean Room Optics / RF Experience Complex BTO / CTO Direct Fulfillment Best in Class ROP / Global Hubbing Repair / Refurbishment RCFA Reverse Logistics Logistics / Warehousing World Wide COE Certifications ISO 9001; ISO 14001; ESD20.20, AS9100, TL9000
4 Austin New Product Introduction Center Austin Product Innovation Center
5 Flextronics Austin Product Innovation Center Product Innovation Center Details AUSTIN Address Research Blvd., Austin, TX NPI Operations Lines Markets Multi-Shifts Running Daily SMT lines / Flexible tools for Backend Processes / Secure BB Areas Networking and Communication, PCs and Servers, Storage/Storage Networking Single Focus for NPI Specific Needs: Speed, Flexibility, 1st-Off Quality Key Deliverables (Using Best Practices) Development of New Technologies and Processes Act as a partner during Design Verification and Enhancement Develop the assembly and test processes based on Flextronics DFx Expertise Transfer the product and processes to any Flextronics facility in the world using FPLC Methodology NPI Service Focus Comprehensive NPI Services covering the full NPI and Product Launch Life Cycle Small Lot Sizes Quick Turn Deliveries 5 day standard with Flying Probe, 2D and 5Dx-Ray DFM/DFT Analysis Team and Feedback => Proven Closure Rates 100% Fail Mode Closure: Test => Component => Design => Process... Leverage a Dedicated Supplier Quality Eng Diverse Customer / Market Segment Base
6 Flextronics Austin Product Innovation Center A Factory within a Factory for NPI Services Fully Dedicated NPI lines, Customer Focus Teams with Dedicated Technical PMs and Materials Support Secure, Controlled-access areas to protect our customers new product IP
7 Flextronics Austin Product Innovation Center Site Product and Capability Examples High IO Connectors Advanced Packaging LFF/High Complexity PCBAs Miniaturization Consumer Products Telecom/Carrier Network Optical Networking
8 Flextronics Austin Product Innovation Center Comprehensive Services covering the full NPI and Product Launch Life Cycle, including: Early Engineering and NPI Activities Technology Assessment & Qualification Collaborative Design Services Tight linkage with Flextronics Design teams Identify and Plan for Vertical Integration services Process, Test, and Component/Materials Strategy Design Industrialization and DFx Process and Test Development Rapid Prototyping Advanced Failure Analysis Product Phase Gate Management Risk Minimization and Mitigation Pilot and Qualification Focus Time-to-market metrics and validation Global Product Launch /Product Transfer Support Complex NPI Project Management Product Launch Planning Leadership and Coordination for Flextronics Resources Use Phase Gate/FPLC management system to ensure timely execution and successful product launch
9 Flextronics Austin Product Innovation Center Quick Facts: Full range of Process/Technology Development, Prototype, Pre-Pilot, and Product Launch build activities Builds: Min Kit Size: 1 Max Kit Size: > 1200 (capable of supporting production ramp) Median Kit Size: pcs New Product Launches: to Americas Production sites 6 Customer Platforms - w/multiple Products to Asia Production sites 7 Product Platforms - w/multiple Products
10 Flextronics Austin NPI Center to new Product Innovation Center (PIC) A large and fully dedicated NPI Center to support Customer Development and Product Launch needs Advanced technology and process development support onsite with ability to leverage other capabilities within Flextronics worldwide Comprehensive DFx, Test Development, and other Engineering services provided during the NPI Phase A dedicated NPI Materials Planning and Procurement team to provide quick acquisition of Materials A dedicated NPI technical program manager and NPI CFT to support rapid churn, changes, and responsive communication and reporting requirements A process for managing the development phases from Concept to Production Ramp (FPLC / Phase Gate)
11 Austin Product Innovation Center Factory Updates August
12 Austin Product Innovation Center PIC Vision Investing in our NPI capability across the most complex PCBA's and Systems to increase Value-Add and Timeto-Market for our strategic partners 12
13 Enhancing NPI Capability New PCBA Lines Advanced Optical and Structural Testing Mechanical & Process Engineering Labs Advanced Test Lab - with new instrumentation Flexible System Assembly Cells Technology Characterization Lab 13
14 High Confidentiality Security Capability High Security Processes & Controls Line Security 'On-Demand Automated Flexible Wall Partitions/Window shades Separate entrances w/ Biometric access Ability to 'Lock-Down Build-by-Build SMT Only Back-end Only Full Line (Thru Test) Bio metric access Automated Flexible Wall Partitions Automated Window Shades 14
15 Customer Collaboration Rooms / Factory Modernization Customer / Engineering Collaboration Rooms Product Display Room Large Screen Displays for Meetings and Communication New ESD Compliance Systems Cosmetic Upgrades 15
16 Flextronics Austin -- Factory Floor Tour Preparation Photographs prohibited without authorization Stay with Flextronics guide and remain on tour path Do not enter ESD designated areas
17 Flextronics Austin Product Innovation Center Thank you 17
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