End-to-end Safety, Security and Reliability Keys for a successful I4.0 Migration

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1 End-to-end Safety, Security and Reliability Keys for a successful I4.0 Migration Dr. Andreas Hauser Director Digital Service, TÜV SÜD Tokyo, 21 February 2017

2 Corporate Profile Slide 2

3 Our heritage: 150 years of business success 1866 On 6 January, 22 industrialists united to establish the Steam Boiler Inspection Association Baden in Mannheim The first binding standards related to boiler safety were agreed, paving the way for uniform technical inspections Our first vehicle periodic technical inspection was carried out TÜV organisations were tasked with performing regular inspections of all motorised vehicles TÜV Product Service GmbH was launched, pioneering the concept of worldwide approvals The TÜVs from Germany s southern states united to form TÜV SÜD The TÜV SÜD octagon certification mark became the official company logo. Today TÜV SÜD continues to pursue a strategy of internationalisation and growth. Slide 3

4 TÜV SÜD in numbers: Growing from strength to strength 1 One-stop technical solution provider 150 years of experience 850 locations worldwide 2,220 24,000 million Euro in sales revenue for 2015 employees worldwide as of February 2016* Slide 4

5 Technical expertise & broad industry knowledge Testing & product certification Chemical, physical, mechanical, electrical and environmental testing and product certification. Inspection Product, system, building, plant and infrastructure inspection. Auditing & system certification Audits system certification in a variety of fields including quality, safety, energy, IT security, social compliance and environment. Knowledge services Safety, quality, risk, environmental protection and regulatory advisory. Training Training in work safety, technical skills, management systems and executive programs. Slide 5

6 Global expertise. Local experience. Global Headquarters Munich, Germany Legend: Countries with TÜV SÜD offices Regional headquarters Note: Figures have been rounded off, as of GERMANY Euro 1,283 mio 11,600 staff INTERNATIONAL Euro 939 mio 10,800 staff Slide 6

7 TÜV SÜD s competences cover clients needs from A-Z Sustainability Energy efficiency Renewable energy e-mobility Corporate Social Responsibility (CSR) Testing & product certification Inspection Auditing & system certification Knowledge services Training Slide 7

8 Digital Service Slide 8

9 Digital Hubs Singapore and Munich Slide 9

10 CoE Singapore: Scope of Services Provide innovative solutions around Safety, Security, Reliability, Efficiency and Interoperability for complex systems Smooth incorporation of new IoT based products, procedures, subsystems Enabler for Digital Transformation Component Leveraging System Level Coming from the Segments, translate existing component knowledge to the system level and deliver End-to-End Safety & Security Services Slide 10

11 TÜV SÜD, a leading provider for IT Security, Safety and Analytics Building on a long industry experience and industrial expertise TÜV SÜD Digital Service TÜV SÜD core industries e.g. Automotive, Industry, Energy + ANALYTICS Monitoring & Data IT SECURITY Enterprise & Industrial SAFETY Functionality, Reliability & Interoperability Condition monitoring & Predictive Maintenance for industrial applications (Managed) Security Services Sensor networks Industrial IT security Smart Building & Home Analytics of inspection data (e.g. PTI) 3D printing IMPROVEMENTS IN INTERNAL PROCESSES Trusted Data Handler Smart Devices Automated driving & Driver assistance systems Usage & testing of drones THROUGH SMART TECHNOLOGIES Slide 11

12 TÜV SÜD drives the transformation towards Smart Factories Smart Factory Safety CHALLENGE Migrate new technologies to increase productivity in a safe and reliable way Different connected, modular systems require interoperability Lack of guidelines and standards for new technologies VALUE-ADD Provide guidelines & supervision for safe & reliable migration processes Increase safety, interoperability and reliability of industrial systems Limit potential damage & raise productivity Exemplary TÜV SÜD projects Ensure functional safety & interoperability in setting up modular, dynamic manufacturing systems Integration & control of dynamic, modular systems to ensure continuous operation New approaches to certification (e.g. dynamic certification) Develop certification standards for industrial 3D printing processes Ensure quality and safety of 3D printers, processes and 3D products Design, set up and testing of sensor networks Risk analysis of industrial sensor networks including safety testing & certification and human-machine interaction Slide 12

13 TÜV SÜD acts as trusted and neutral partner to safeguard critical data Security CHALLENGE Growing reliance on data Risk of loosing key IP Increasing security threats and customer awareness Data protection requirements Increasing competition & cost pressure VALUE-ADD Protect assets / IP & limit potential damage Create trust towards end customers and stakeholders Ensure compliance with legal requirements Prevent, detect & handle incidents Exemplary TÜV SÜD projects Consulting and certification of industrial automation components and concepts with regard to industrial security Ensure security of data and create trust towards end customers Secure Services Platform and analytics in the field of Industry, Mobility and Building and Healthcare Ensure security in industrial processes, trusted data handler, and data analytics Consulting and Services for Processes and Organisation Enhance transparency & predictability of industrial components Discover efficiency potentials Slide 13

14 TÜV SÜD acts as trusted and neutral partner to safeguard critical data Data Analytics CHALLENGE Increase of complexity of cyber physical systems Change of business models Increasing competition & cost pressure VALUE-ADD Safe, secure and available operation Create trust towards end customers and stakeholders Ensure compliance with legal requirements Prevent, detect & handle incidents Safety and Security monitoring of smart lift and integrated building solutions Exemplary TÜV SÜD projects Ensure continuously safety and security status of smart solutions / data driven solutions Testing and Qualification of Highly Automated Vehicles Ensure safety and security of products, vehicles and Intelligent Transport Systems Real time monitoring and analytics for a conventional power plant in India Enhance transparency & predictability of industrial components Discover efficiency potentials Slide 14

15 Strategic Areas Autonomous Vehicles: Safety and Cyber Security for AVs. Testing and Certification framework. Smart Sensor Lab Self calibrating / healing and realtime validation of sensor networks Smart Lifts Make smart lifts safe, secure, reliable and efficient. Smart Buildings Requirements definitions, advisory for technology integration, safe and secure operation. CoE Digital Service Secure Services Platform Safe and secure data handler, data analytics Industrie 4.0 Make I4.0 and robotics applications robust, interoperable and available. Assess Industrie 4.0 Maturity Smart Healthcare Make smart healthcare installations reliable, safe and secure. Smart Rail Risk based smart maintenance, Test & certify automatic train operation, Certify cyber security Slide 15

16 Industrie 4.0 Scope Assessment of Industrie 4.0 Maturity. End-to-end testing and qualification of vertical and horizontal integration in terms of Safety, Security, Reliability and Interoperability. Qualify design, test and certify implementation and operation. Services Audits of Industrie 4.0 Maturity and advisory for investment based productivity improvement Develop criteria and standards for end-to-end qualification in terms of safety, security and reliability of data driven and connected industry solutions. Review design and models, advisory on Industrie 4.0 installations, QA/QC for implementation Testing and certification of components and system Real-time monitoring of safety and security status during operation Source: Acatech Partners Manufacturers, system integrators, suppliers, regulators Slide 16

17 From the Automation Pyramid... Source: Plattform Industrie 4.0 Slide 17

18 To a service oriented/connected Architecture Slide 18

19 Qualifying End-to-End End-to-end qualification by landscaping existing standards, best practice and IoT targeted judgement Reliability (Safety, Availability) Security Interoperability Source: Plattform Industrie 4.0 Slide 19

20 Thank You For Your Attention Dr. Andreas Hauser Director, CoE Digital Service TÜV SÜD, Singapore Slide 20

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