Rack Centric - High Voltage Distribution
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1 Rack Centric - High Voltage Distribution Randy Malik Senior Technical Staff Member Research Triangle Park Raleigh, North Carolina Rmalik@us.ibm.com Data Center Application
2 Typical Data Center Energy End Use Chiller 100 Units CRAC 35 Units PDU UPS 33 Units Delivered IT Racks 2 10/18/2007
3 Some Facts about a Typical Data Center Consumption: 10 to 100 times more energy per square foot than a typical office building Electricity Used: 45 billion kwh in 2005 about 1.2% of all retail U.S. Electricity Consumption Power Demand : Expected to double in 10 years Average Utilization : 20 25% of the capacity Overall Efficiency = IT Power / Power Input = 30% Carbon Footprint: Coal Fired Plants = 2 Lbs/KWh Natural Gas = 1 Lb/KWh Diesel = 2.19 Lbs/KWh Source: Emerson Corporation 3 10/18/2007
4 Energy Consumption by Office and Telecom Equipment in Commercial Buildings Servers Routers Storage WAN Switches 2.3 LAN Switches 1.6 HUBs Electricity Use TWh/year Source: Roth K. Goldstein, F. Kleinman J(2002) Energy Consumption by Office and Telecommunication Equipment in Commercial Buildings 4 10/18/2007
5 Data Center Efficiency considering NCPI Losses Data Center Power Path to IT UPS PDU Cabling Switches Power to IT Power to Data Center Cooling IT Equipment Useful Output Power To Lights Secondary Support Generator Switchgear NCPI Data Center Efficiency = Power to IT Data Center Power IN 5 10/18/2007
6 Power Consumption in a Data Center PDU, 3% IT, 25% UPS, 9% Lighting, 1% Wiring, 1% CRAC, 9% Humidifier, 1% Power Supplies, 23% Chiller, 28% UPS PDU Lighting Wiring CRAC Humidifier Chiller Power Supplies IT 6 10/18/2007
7 Power Pathway to Data Center Efficiency Create a strategy for enhancing Tech utilization 1.Server consolidation and virtualization 2.Grid Computing 3.High Efficiency Processors 4.High Efficiency Server Power Supplies Size the Power System for Optimum Efficiency 1. Modular Approach Consider alternate distribution methods V AC to 208V AC to the racks V AC direct to the racks V AC to 240V AC to the racks V AC to 380VDC within the racks 7 10/18/2007
8 Efficiency of A typical Data Center Efficiency % 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Fraction of the Power Capacity Used Efficiency 8 10/18/2007
9 Efficiency of UPS & Power System as a function of Load Efficiency % 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% % Load of Full Power Rating UPS Power System UPS Source : Eaton Corporation 9 10/18/2007
10 Power Consumption by a Processor during Active and Idle Mode 150 Modified Power Consumption Power Consumption Watts Processor Activity Note: Lower Activity by the processor does not mean lower power consumption 10 10/18/2007
11 A typical Work Load for a Data Center for a 24 hour period Time of Day Work load % Traffic Source: 2006/2007 Discussions with several NYC Financial Services firms 11 10/18/2007
12 Electrical Energy Cost of Powering a Data Center Annual Electrical Cost of a 1 MW data center ( $0.10/kWh) Annual Electrical Cost (M$) NCPI Load IT Load 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Fraction of Power Capacity Used Annual IT Electrical Cost Annual NCPI Electrical Cost Source: APC 12 10/18/2007
13 Drivers for Rack Centric - High Voltage Distribution Efficiency No UPS Cost High Voltage Drivers No PDU Cooling Modularity 13 10/18/2007
14 Power Path for IT Racks in a Typical Data Center 9% 3% IT Racks PDU 208 /120V UPS 480V AC IT PDU 208 /120V 14 10/18/2007
15 Typical Power Distribution for Blade Server Racks Server Blade Chassis System Rack +12V-A AC - DC PSU 3 PSU 1 PSU 3 PSU1 +12V-B +12V-A +12V-B PSU 4 PSU 2 PSU 4 PSU 2 AC Distribution Box PDU - 1 PDU V AC 208V AC 15 10/18/2007
16 High Voltage DC Distribution in a Data Center Rectifier 480V AC Rectifier 380V DC Rectifier Battery Plant Rectifier IT Racks Source: Lawrence Berkley National Laboratory 16 10/18/2007
17 High Voltage DC Distribution in the Rack 3 Phase 480V AC 480 AC 208/120 AC UPS = 9% PDU = 3% 1% IT Rack 1% 380V 12V Plug in Module Server Blade Chassis 3 Phase 480V AC 3 Phase 480V AC AC DC Rectifier AC DC 380V DC Server Blade Chassis Server Blade Chassis Data Flow Rectifier Server Blade Chassis IT Rack Arrangement 17 10/18/2007
18 Three Phase Single Stage Series Resonant Cyclo Converter Source: Tomasz Kotula Eaton Development Centre 18 10/18/2007
19 380V - 12V Regulator Source: Vicor Corporation, Andover, USA Power Density = 1000W/in 3 EMC Filter + Boost + Bulk Cap Chopper up HDD Plug in Module 380V 12V VRD up Memory 380V 12V DC = 100W/in 3 Source: Astec/Artesyn Server Blade 19 10/18/2007
20 Rack Centric High Voltage Distribution Bus Proposal System Rack Server Blade Chassis Server Blade Chassis 380V DC Bus A AC DC Rectifiers Server Blade Chassis Blade Server 380V DC Bus B Battery Back Up 3 Phase 480V AC1 AC DC Rectifiers AC DC Rectifiers 3 Phase 480V AC /18/2007
21 Lower Overall Cost Higher Overall Efficiency IT, 25% UPS, 9% PDU, 3% Lighting, 1% Wiring, 1% Lighting, Wiring, 1% CRAC, 9% Humidifier, 1% CRAC, 9% IT, 38% Humidifier, 1% Chiller, 28% Power Supplies, 23% Chiller, 28% Power Supplies, 23% UPS PDU Lighting Wiring CRAC Humidifier Chiller Power Supplies IT Lighting Wiring CRAC Humidifier Chiller Power Supplies IT 21 10/18/2007
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