Advanced machine automation

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1 VTT Control System Lab Advanced machine automation VTT R&D HIL-environment integrates the actual machine control system and mechanics and hydraulics models of customer s own machine. Our facilities support workflow from concept design to prototype testing. VTT can help you design and implement highly advanced automation systems, semi-autonomous operator assistance control systems. We are particularly adept at developing demanding control algorithms and devices related to the management of kinematic chains. Our process ensures fast time-to-market and cost efficient prototyping. Smart control technologies can raise machine productivity to new levels. Advanced automation can not only increase the productivity of machinery operating under demanding conditions, but also reduce the risks encountered by operators. Process Machine Intelligence Define customer s Design of system Development at VTT s automation level and Prototype testing 08/09/2017 architecture HIL-environment needs 1

2 Why automation and autonomy? To decrease workload and increase efficiency Improve quality Save energy and environment Balance workload Improvement of machine safety Longer life time for machines Minimize breakdowns 08/09/2017 2

3 HIL- platform for developing machine automation HW & SW Real control system hardware for development and testing CPU controllers, low level controllers and bus interfaces Rapid development and testing of SWcomponents Real time control of dynamic model of the actuator with real HW Simulator Modelling the kinematics and dynamics of the system Modelling and measurement of system state including joint positions/speeds, machine position Modelling the environment surfaces and object shapes, positions and orientations 08/09/2017 3

4 Full scale HIL system architecture 08/09/2017 4

5 Phase I: HIL-simulation 08/09/2017 5

6 Phase II: Prototype testing VTT Facilities Facilities for real machine prototype testing Laboratory environment for full-scale machinery installations Adequate hydraulics and control system for machine actuators 08/09/2017 6

7 IoT and Analytics in Heavy Machinery Combining IoT based cloud analytics platform to existing HIL (Hardware In the Loop) simulation environment offers advanced research environment for prototyping and testing of different control, automation and analytics solutions in realistic machine environment. Cloud environment setup for piloting can be done utilising the new VTT Azure IoT Template. HIL simulator environment is currently improved by own excavator simulator model and PC for development purposes. 1 Sensor values from mobile machine or machine simulator 2 Data pre-processing and cloud interface 3 Data collection and processing 4 Analytics and visualisation 08/09/2017 7

8 Benefits using HIL-based R&D environment Reduction of time, costs and space in R&D work Rapid development in realistic environment Evaluation of development work fast, safe and efficient Fast transfer from HIL-simulation to real systems Efficient prototyping and optimization prior manufacturing 08/09/2017 8

9 Significant improvements for productivity, quality and safety by VTT s technologies and solutions Virtual development and validation for systems and components Electric powertrains and hybridization technologies Hydraulics, powertrains, motion control Automation and coordinated control Control systems, safety systems and safety evaluations User experience, remote control, wireless telemetry Condition monitoring technologies and troubleshooting services Fleet management solutions and technologies New business model creation System Management & LTC support Process optimization and guidance systmes 08/09/2017 9

10 Video 08/09/

11 Additional information VTT Technical Research Centre of Finland Ltd Kalle Määttä Senior Scientist Tel Mikko Heiskanen Research Scientist Tel /09/

12 TECHNOLOGY FOR BUSINESS

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