18 th National Award for Excellence in Energy Management. July 27, 2017
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1 18 th National Award for Excellence in Energy Management July 27, 2017 ICICI Bank, Data Centre, August Hyderabad 30 & 31, 2017
2 ICICI Bank - Revolution in Digital Banking Over 100,000 Digital POS in 4 months within 4 months of it s launch Mobile banking transactions up by 168% 500 software robotics Process to perform 10 Lac transactions 4.7 Crore Cards in use Mission Critical - Data Storage & Data Security
3 Data Centre Design Aspects Tier III Air cooled chillers % uptime Design Parameters PUE = 80% IT load ISO & ISO racks 6 kw rack density
4 Load Distribution as on date 65% IT Servers Network Telecoms Storage 28% Cooling Chillers PAC / PAHU/FCU DX systems Pumps 5% Power Switching Transformer UPS Distribution 2% Others Lighting / BMS Fire Alarm Security systems
5 SEC - PUE ( Power Usage Effectiveness )
6 Why Energy Conservation at DC Design PUE v/s %IT Load Without affecting uptime & reliability Can we achieve PUE better than design??? 40% 60% 80%
7 Cross-functional Team managing EnCon Head - Infrastructure Management & services Group Head- Energy Regional Head South Zone Head- IT Group Energy Manager Tower Manager Head - 3 rd party DC Operations IT Operations Team Infrastructure Facilities HVAC Team DC Operations Team 3 rd party Operations Energy Electrical & BMS IT
8 Universal guidelines for DC operations ASHRAE TC 9.9 guidelines for DC cooling Most of servers are class A1 & A2 Increase in set point must complement with enhanced CFM
9 Approach & Target setting Optimise & Eliminate wastage Operational Control Retrofit For energy efficiency New technologies Reduction in PUE over design value
10 Optimise & Eliminate wastage Reduction in PUE over design value
11 Revision of temp. set points outside core area Battery & UPS rooms temp. set points revised from 23 0 C to 26 0 C Office & BMS Area temp. set point revised from 23 0 C to 26 0 C
12 Blanking - Avoid short cycling & improve CFM Blanking panels improved CFM delivery to racks by approx.12%
13 Cold Aisle containment Optimisation of air flow Prevents short cycling of air Reduction in fan power & cooling load Space cooling in core area was avoided & hence wastage is eliminated Overall 10% savings in HVAC Energy
14 Innovative Project Optimising under-utilized cooling capacity & rack space Eliminating hot spots associated with high-density racks High power servers relocated at the bottom of racks where cold air supply is inlet Active tiles are fitted with speed controlled EC blower to ensure optimal cold air supply 5% improvement in Cooling Efficiency
15 Occupancy sensors In DC areas like passages, Utility rooms, wash rooms, Meeting rooms & Store rooms have non-occupancy for almost 70% of time. Occupancy sensors help in eliminating wastages in lighting.
16 Operational Control Reduction in PUE over design value
17 Thermal imaging & CFD Analysis Effective tool to suggest best effective location in DC for placing high density servers. Regular assessment of cooling conditions
18 Equipment based monitoring & control Real time Monitoring, Recording, Scheduling, Control, Diagnosis, alerts and optimisation
19 Innovative Project Interventions through system Scheduling Chiller sequencing Submetering Set Points Sensors & controllers Variable frequency drives Plant room controllers 5% improvement in Efficiency
20 Real time monitoring & control Metrics monitoring Diagnosis & alerts
21 Retrofit For energy efficiency Reduction in PUE over design value
22 VFD for secondary pumps Objective To derive energy savings by modulating water flow as demanded by system VFD provided on all pumps resulting into fine control of water flow as per load requirement.
23 LED lights Lighting Load ( Before ) Watts 3000 Lighting Load ( After ) Watts 1400 Savings in lighting consumption kwh 9000 Savings in Rs. 63,000 Investment Rs. 150,000 Payback ( Months ) 28
24 New Technologies Reduction in PUE over design value
25 Server virtualization at Data Centre Key Benefits:- 1. Less heat build-up 2. Reduced operations cost 3. Faster re-deploy Instead of operating many servers at low utilization, virtualization combines the processing power onto fewer servers that operate at higher total utilization. 4. Easy back-up 5. Green pastures 6. Robustness & reliability At Hyderabad DC, we are using 450 such virtual servers.
26 Adiabatic cooling pads for chiller Operation period Water requirement ( k Ltrs) Saving potential Savings kwh 5 months ( Dry season ) kw/tr kwh Savings Rs. 595,000 Investment Rs. 1,375,000 Payback months 28
27 Optimisation of PAHU units Independent work mode- Units work independently No shared values of sensors - Standby & unit rotation possible - No cascading / sequencing
28 Innovative Project Team Mode Operation activated. Team work mode - All units ON & running Shared values of sensors help in optimal operation of PAHU leading to energy efficiency 5% improvement in PAHU Efficiency
29 Optimisation of PAHU units Features Standby, unit rotation & cascading possible - Even out operation time of all units ( run-hrs ) - Enhances redundancy - No down time or interruption
30 Sr. No. Summary of EnCon projects Description Investment in Lac Rs. Innovative 1 Optimisation of space temp. set points Blanking panels Cold Aisle Containment Rack space optimization 8.50 Yes 5 Equipment based control Yes 7 VFD for secondary Pumps Occupancy Sensors LED Lights ECO-Mesh ( Adiabatic cooling pads ) Team mode of PAHU units 0.00 Yes 12 Virtualisation of servers Total Investment Rs Lacs
31 Optimum temp. settings PAC units Blanking panels 23 0 C Cold Aisle Containment 27 0 C Active Tiles 29 0 C Equipment based control 31 0 C Project Start 22 0 C
32 Results & Global Benchmark comparison 1.8 PUE Results % 1.55 better than design Energy Efficiency Design PUE Actual PUE 1.45 FY2013 FY2014 FY2015 FY2016 FY2017 DC Hyderabad PUE-1.55 DCIE = 64.52% Source - Green-Grid
33 Financial benefits PUE 1.64 (Design) 1.55 (Actual) Lac kwh Lac kwh IT Load % reduction in annual consumption of support infrastructure Total Support Infra Rs. 64 Lac savings in annual energy bill Savings
34 Plans for improvement in PUE Sr. No. Activity 1 Air side Economiser 2 Newer IT equipment with improved efficiency Target to achieve PUE of 1.53
35 GHG emission audit & certification FY tco 2 e FY tco 2 e As a responsible Corporate, we have quantified, verified & certified the GHG emissions due to DC operations. These emissions were reported in public portal.
36 80% Renewable energy at DC 20 kwp solar PV on facade Sourcing 6MW Solar power through PPA Guaranteed 90 Lac kwh p.a. Infrastructure ready for sourcing power
37 Replication of best practices across supply chain Our partners M/s. Vertiv ( erstwhile M/s. Emerson Network Power ) & HP had implemented similar initiatives at their other customers locations Waste Management Data Centre operations do not generate the waste e-waste is handled as per CPCB guidelines Adiabatic cooling pads, cold aisle containment, equipment based control have been also replicated at Jaipur DRC
38 Summary HVAC Adjustments Air-flow Management IT opportunities
39
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