JUNXY Series DC Load Banks
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- Maximilian Dalton
- 5 years ago
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1 JUNXY Series DC Load Banks It is really critical that your standby power system say UPS(uninterrupted power supply), battery bank, AC & DC generator, rectifier, transformers, inverter etc working in good condition if switched to be loaded when the main power supply in maintenance procedure or stop abnormally. So validating the condition and output of such power systems must be conducted comprehensively. JUNXY's constant current/power DC load banks are designed for acceptance testing, discharge testing, battery capacity testing, battery maintenance, engineering examination and other tests for DC power with loads. Highly reliable and durable new alloy resistor is used for the JUNXY DC load bank. It is thermal shrinkable and seal installed in the stainless steel pipe, whose surface with insulated heat sink. The resistor is moisture-proof, anti-corrosion, good heat dissipation, high insulation resistance, safe and reliable. Models DC48V-50kW DC100V-50kW DC200V-100kW DC400V-200kW DC800V-400kW DC1000V-500kW Capacity 50KW 50KW 100KW 200KW 400KW 500KW Voltage DC48V DC100V DC200V DC400V DC800V DC1000V Current 1042A 500A 500A 500A 500A 500A Minimum Load 100W or 1A 100W or 1A 100W or 1A 1kW or 1A 1kW or 1A 1kW or 1A Step Digital Meter Voltage, Current and Power displayed by digital meter
2 Protections Optional Overheating alarm, Short circuit protection, Overheating protection, Fan overloading protection, Emergency stop button, All protections can be configured optionally Control Mode Local panel control Remote control(optional) Air Flow Force-air cooling Dimension 50*97*110(cm) 50*97*110(cm) 60*120*145(cm) 80*120*161(cm) 80*180*150(cm) 80*180*190(cm) Options Handle panel, PC remote control or timer selectable
3 JUNXY Series Rack Mounted Load Banks It is really critical that your standby power system say UPS(uninterrupted power supply), battery bank, generator, transformers, inverter etc working in good condition if switched to be loaded when the main power supply in maintenance procedure or stop abnormally. Downtime could be reduced by regular maintenance and thorough inspections which are the key to power supply systems maintenance. Critical power backup equipment like UPS System and generator which especially located in harsh, dusty or corrosive environment will fail without proper preventative maintenance. So validating the condition and output of such power systems must be conducted comprehensively. JUNXY provides a whole range of custom preventative maintenance products solutions for UPS systems and generators and many more to ensure constant uptime for your power systems and make you prepared for anything. Following on from construction and testing, Data Centre Commissioning is essential to ensure that the completed facility is configured for maximum efficiency. Missing out the essential Data Centre Commissioning can lead to an inefficient facility and higher than expected operational costs. By simply identifying where equipment manufacturers standard specifications are not appropriate for the IT load, the supporting infrastructure, in particular the cooling plant, can be configured to meet the requirements of the facility and lead to much higher levels of efficiency. Data centre commissioning can lead to significant energy savings when implemented correctly by a specialist commissioning team. By engaging JUNXY power solutions to ensure that systems are running correctly, clients have saved up to 67% on facility operational costs. The Junxy rack mounted AC & DC load banks are designed especially for internet data center (IDC) test and commissioning. Load bank integrated system test (IST) could precisely simulate the data center s electricity consumption, heat dissipation, air flow, hot & cold aisle testing, thus to ensure the effective operation of power supply & distribution system (generator, UPS, EPS included), air conditioning system, lightning protection and earthing system, monitoring system, data center integrated environments, cabinet IT environment, providing
4 independent verification of integrated system testing. Successful IST(integrated system test) should have installation of server load banks in data center and server room etc, Junxy provides resistive, reactive and capacitive load banks in low or medium voltage to cover the entire scope of your commission and testing requirements. Applications Data center & server room cooling system test Data center air flow, hot/cold aisle environment inspection Validating the tire level of data center Validating the reliability of data center power supply & distribution system Testing the main network before connecting user devices (servers, switches, etc.) Models AC120V-3KW AC230V-3KW AC230V-6KW AC230V-10.5KW DC270V-3KW DC270V-6KW Capacity 3KW 3KW 6KW 10.5KW 3KW 6KW AC120V AC230V DC270VDC Voltage Minimum 250W 250W 500W 500W 100W 100W Load Step Air Quantity 480CFM 480CFM 680CFM 1040CFM 680CFM 880CFM Dimension 3U 4U 6U 9U 4U 4U 19 Standard Rack Options Air flow control and display, digital meter, remote control Cables C13 C14
5 JUNXY Series Resistive AC Load Banks Purely resistive load bank is the most common type of load bank, and it proves equivalent loading of both generator and prime mover. That is, for each kilowatt of load applied to the generator by the load bank, an equal amount of electrical energy converts to heat by power resistors, in a general way, this heat must be dissipated from the load bank by air forced means or other convection. The Junxy's resistors are made by high quality finned tubular heating elements, they are of the type where the surface area is enlarged by a strip in order to heat gases. At high power the surface temperature is small and the heating element is short. Meanwhile, Load elements are cooled usually via Fan Forced Air, blower power is typically provided by an outside source. Selected load banks are available with blower power derived from the power source under test. Junxy's AC resistive load banks can be further divided into these categories: AC Small Portable: A resistive load bank easily carried or pushed on strong robust swivel wheels for testing and maintaining AC power equipment such as UPS systems and generators up to 150 KW. AC Large Portable: A resistive load bank on strong robust swivel wheels for testing and maintaining larger AC power equipment such as UPS systems and generators up to 1000 KW. AC Stationary: A resistive load bank for testing and maintaining AC power equipment such as UPS systems and generators at one location up to 4600 KW. Many models can be used as modular building blocks for applications requiring capacity of tens or hundreds of megawatts. Also the load banks can be loaded on a trailer for more flexibility. AC Medium/High Voltage: A resistive load bank for testing and maintaining larger generators and other AC power equipment up to 7000 KW and up to 15,000 volts
6 Models 220VAC-6KW-R 380VAC-30KW-R 380VAC-60KW-R 380VAC-100KW-R 380VAC-200KW-R 380VAC-400KW-R 6KW 30KW 60KW 100KW 200KW 400KW Capacity 220VAC 1P2W 380VAC 3P4W Voltage Current 1 phase: 27.2A 1 phase: 45.5A 3 phase: 136.5A 1 phase: 91A 3 phase: 272.7A 1 phase: 151.5A 3 phase: 454.5A 1 phase: 303A 3 phase: 909A 1 phase: 608A 3 phase: 1824A Frequency 50/60Hz PF PF=1 Minimum 100W 100W 100W 1KW 1KW 1KW Load Step Display Voltage, Current, Frequency, Power and PF displayed by digital meter Protection Overheating alarm, Short circuit protection, Overheating protection, Emergency stop button. All protections can be configured optionally Control Manual control by MCBs or button switches or toggle switches Mode Air Flow horizontal vertical horizontal horizontal horizontal horizontal Force-air cooling Dimension 49*60*21(cm) 50*67*116(cm) 51*97*110(cm) 81*97*155(cm) 80*120*161(cm) 80*180*150(cm) Options Handle panel or PC remote control selectable Ambient Maintains maximum capacity in ambient conditions up to 55, and 95% humidity parameters
7 JUNXY Series Resistive & Reactive AC Load Banks It is really critical that your standby power system say UPS(uninterrupted power supply), battery bank, generator, transformers, inverter etc working in good condition if switched to be loaded when the main power supply in maintenance procedure or stop abnormally. Downtime could be reduced by regular maintenance and thorough inspections which are the key to power supply systems maintenance. Critical power backup equipment like UPS System and generator which especially located in harsh, dusty or corrosive environment will fail without proper preventative maintenance. So validating the condition and output of such power systems must be conducted comprehensively. JUNXY provides a whole range of custom preventative maintenance products solutions for UPS systems and generators and many more to ensure constant uptime for your power systems and make you prepared for anything. JUNXY resistive & reactive AC load banks are used to simulate the motor loads or other electromagnetic devices working at their rated power factor. For different testing purposes and applications, JUNXY mainly manufactures three kinds of resistive & reactive AC load banks: RL AC load bank, RLC AC load bank & RCD AC load bank. JUNXY Series Resistive & Inductive AC Load Banks JUNXY resistive & inductive AC load banks are used to simulate the motor loads or other Picture For Reference Only electromagnetic devices working at their rated power factor. Many backup generators and turbines are rated at 0.7, 0.8 or 0.85 power factor and need to be commissioned at nameplate capacity using a combination of resistive and reactive load to fully qualify their operating capability. Models AC230V-6kW-RL AC480V-30kW-RL AC480V-60kW-RL AC480V-100kW-RL AC480V-200kW-RL AC480V-500kW-RL Capacity Resistive load: 6kW Resistive load: 30kW Resistive load: 60kW Resistive load: 100kW Resistive load: 200kW Resistive load: 500kW
8 4.5kVAR 22.5kVAR 45kVAR 75kVAR 150kVAR 375kVA Voltage Single Phase, AC230V Three Phase AC480V, or units can be specified by customer current at 480VAC per phase: 26A per phase: 20A per phase: 36A per phase: 27A per phase: 72A per phase: 54A per phase: 120A per phase: 90A per phase: 240A per phase: 180A per phase: 601A per phase: 451A PF PF=0.8(or customized power factor) Minimum 100W, 100VAR 100W, 100VAR 100W, 100VAR 1kW, 1kVAR 1kW, 1kVAR 1kW, 1kVAR Load Step Display Voltage, Current, Frequency, Power and PF displayed by digital meter Protection Overheating alarm, Short circuit protection, Overheating protection, Fan overloading protection, Emergency stop button. All protections can be configured optionally Control Manual control by MCBs or push buttons Mode Air Flow Horizontal, Force-air cooling Dimension 51*50*110(cm) 90*90*160(cm) 90*90*200(cm) 120*120*200(cm) 90*90*200(cm) 120*120*200(cm) Options Handle panel or PC remote control selectable
9 JUNXY Series Resistive, Inductive & Capacitive AC Load Banks JUNXY RLC load banks are mostly used for inverter anti-islanding test experiments which meets the PV & grid inverter testing requirements for islanding prevention detection, work efficiency test, overload protection test, over-current protection test, power factor test, grid current harmonic test, resonance point test, and so on. Both Leading power factor (Capacitive) and lagging power factor (Inductive) could be available with JUNXY series RLC AC load banks. Model JUNXY-AC480V-30kW-RLC JUNXY-AC480V-60kW-RLC JUNXY-AC480V-100kW-RLC Capacity Voltage Frequency PF Resistive load: 30kW 30kVAR Capacitive load: 30kVAR or units can be specified by customer Resistive load: 60kW 60kVAR Capacitive load: 60kVAR voltage Three Phase 480VAC, or units can be specified by customer 50Hz and 60Hz are available Resistive load: 100kW 100kVAR Min. load step 100W, 100VAR 1kW, 1kVAR 1kW, 1kVAR or units can be specified by customer Capacitive load: 100kVAR
10 JUNXY Series Resistive, Capacitive & Diode AC Load Banks JUNXY series RCD load banks are similar to a reactive load bank in rating and purpose, except that leading power factor loads are created. JUNXY RCD AC load banks are used to simulate the no-linear or electronic loads typically for the industires: telecommunication, computer, UPS, generator & invertor. To test the real load capacity & crest factor. JUNXY series RCD AC load banks are used to test the REAL working condition of UPS, rectifier, inverter and etc who are loaded by non-linear or electronic load with non-constant resistance such as computer, networking equipments and etc. Through the accurate detection of its output and power quality, users could avoid the inadequate loading capacity or cause pollution to power grid, so as to guarantee supply security. JUNXY RCD load banks leading power factor loads are created to debug power supply system parameters such as its crest factor test. Development of digitization and networking with today's society, Rectifier loads such as computers, network equipment is widely used. These load with nonlinear characteristics of rectifier-filter circuits, its value is not constant, power output range, stability is even more demanding. UPS power supply, inverter power supply for network devices, you must use the simulated load is nonlinear, to debug parameters such as its crest factor test. But traditional RLC simulated load based on linear load, unable to change characteristics of nonlinear load simulation, also makes it difficult to test the UPS power supply, inverter power supply, such as in a data center, network tension power performance in your environment. Only RCD nonlinear loads, power supply output power and power quality make the most accurate judgment. Models AC240V-10kW-RCD AC415V-30kW-RCD AC415V-60kW-RCD AC415V-100kW-RCD AC415V-250kW-RCD AC415V-400kW-RCD Capacity Resistive: 10kW Capacitive: 10kVAR Resistive: 30kW Capacitive: 30kVAR Resistive: 60kW Capacitive: 60kVAR Resistive: 100kW Inductive: 100kVAR Resistive: 250kW Inductive: 250kVAR Resistive: 400kW Inductive: 400kVA
11 Voltage Single Phase AC240V Three phase AC415V, or units can be designated by customer Maximum current 96A 1P: 96A 3P: 288A 1P: 192A 3P: 576A 1P: 319A 3P: 957A 1P: 798A 3P: 2394A 1P: 1278A 3P: 3834A Frequency 50/60 Hz PF PF= Minimum 100W, 100VAR 100W, 100VAR 100W, 100VAR 1kW, 1kVAR 1kW, 1kVAR 1kW, 1kVAR Load Step Display Voltage, Current, Frequency, Power and PF displayed by digital meter Protection Overheating alarm, Short circuit protection, Overheating protection, Fan overloading protection, Emergency stop button. All protections can be configured optionally Control Mode Manual control by MCBs or push buttons Air Flow Horizontal, Force-air cooling Dimension 51*63*120(cm) 51*97*120(cm) 80*140*185(cm) 80*140*185(cm) 80*150*155(cm) 80*150*190(cm) Important note for ALL ABOVE JUNXY series complete load bank solutions: Remote control function is optional AC & DC load voltage could be made compatible in ONLY one unit with several different load voltages. Circuit breaker, relay and contactor by ABB, Siemens, Schneider, Omron are optional as per requirements by clients. In some countries, 220V 1P will be replaced by 120V/230V/240V/277V 1P, 380V 3P will be replaced by 208V/400V/415V/480V 3P. Resistive AC load bank for load voltage 208V 3P and 120V 1P, 415V 3P and 240V 1P, 480V 3P and 277V 1P with higher load power are also available as per your need.
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