T18 - Data Management and Reporting Made Simple

Transcription

1 CO900H T18 - Data Management and Reporting Made Simple

2 Step 1. Step 2. Step 3. Fix me. PAST DATA PRESENT DATA FUTURE DATA PREDICTIVE 97% Efficiency Rockwell Automation TechED #ROKTechED

3 A Look into The Connected Enterprise Let s start with a look into the data you can access from the line

4 A view into machine level data Additional combinations of real time and historical data

5 The combination of data is the key Real-time displays combined with historical reporting

6 Data access away from the floor How does data move up from the HMI in the Connected Enterprise?

7 HMI displays seamlessly Go Mobile! Simply publish your ViewSE displays in ViewPoint and view from any device!

8 Plant Wide Reporting Accessing Data for Plant Wide Reporting in The Connected Enterprise Natural Gas Electricity Weather Ingredients Water Consumables Palletized Cookies Scrap Alarms and Events Production Data Process Data OEE and Downtime Weather Data System Status Data Batch Data Energy Consumption

9 FactoryTalk VantagePoint EMI Value Summary CONNECT Premier Integration with Rockwell Data Sources 3 rd Party Historians, 3 rd Party Systems via OPC / OPC DA Database Connectivity (Oracle and SQL) ORGANIZE Organize the data in a way that makes the most sense for your users Combine multiple data sources into one logical unit Reuse model content for increased productivity VISUALIZE Ad Hoc / Self Service Tools: Excel, Trend, XY Plotter Enterprise Reporting Tools: SQL Server Reporting Services and Sharepoint Web Parts Mobile: Mobile First Design Model Browser and Display Creation

10 The Unified Production Model Key to standard and reusable, reporting solutions! Logical Model Organize for Presentation Mobile Desktop Physical Model Connect data sources

11 Distributed Historian Strategy MANAGEMENT SUPERVISOR OPERATOR The Right Information, at the Right Time, with the Right Fidelity

12 Strategic Partnership Leadership in Automation and Information Solutions Solution Provider Automation and Controls Expertise Solution Platform Real-time Performance Management Software Products Technology Provider Data Historian and Context Experts Product Platform Market leaders joining together to provide winning solutions

13 Time-Series Optimized Data Store Historian Server After Compression Interface node After Exception (Dead banding) Data Source (DCS, PLC, etc.) Raw Data You can typically expect a database reduction in size from 1/5 to 1/10 compared to uncompressed SQL database

14 Copyright 2011 Rockwell Automation, Inc. All rights reserved. 15 FactoryTalk Historian ME Benefits Extend the data collection down to the machine level Data at higher speeds Single machine historian Reduce network dependency Improve reliability Solid-state data collection No computer / OS to maintain No moving parts Remote data capture Collect data where a computer is not desired Distributed / modular configuration Configure one machine at a time

15 FactoryTalk Historian SE / ME Positioning Copyright 2011 Rockwell Automation, Inc. All rights reserved. 16 Historian SE Plant / Site Historian Persistent Storage Redundancy required Data collection based on network Scan rates down to msec max Windows server-based historian Easy to deploy Up and running in a day Historian ME Machine / Line Historian Temporary storage Limited to circular buffer in Flash memory Reliable data collection Backplane data collection Scan rates down to 10 msec Embedded historian module Low deployment cost Up and running in less than an hour

16 Historian Architectures Simple Data Source Controller Tags HMI Tags Collection On Historian Server through Interface on the same node Storage On Historian Server Display VantagePoint Trend / Reports / Mobile / HMI TrendX Historian + VantagePoint Server Controller

17 Historian Architectures Mildly Simple Data Source Controller Tags HMI Tags Collection On Interface Node Storage On Historian Server Display VantagePoint Trend / Reports / Mobile / HMI TrendX HMI Interface Node Offloads collection Store-n-forward Deadbanding done here HMI Server Interface node Controllers Historian Server VantagePoint Server

18 Historian Architectures Redundancy Data Source Controller Tags HMI Tags Collection On Redundant Interface Nodes Storage On Historian Server Display VantagePoint Trend / Reports / Mobile / HMI TrendX HMI All the capabilities of an Interface Node Now with failover to protect data collection HMI Server Interface nodes Historian Server VantagePoint Server Controller

19 Historian Architectures High Availability Data Source Controller Tags HMI Tags Collection On Redundant Interface Nodes Storage On Historian Server(s) Display VantagePoint Trend / Reports / Mobile / HMI TrendX HMI Multiple Historian servers available for clients - collective Now with failover protection for reporting HMI Servers Controllers Interface nodes Historian Servers VantagePoint Server

20 Historian Architectures Embedded Storage Data Source Controller Tags Collection On a ControlLogix module over a backplane + off chasis via Ethernet Storage On FactoryTalk Historian Machine Edition & forward to FactoryTalk Historian Display VantagePoint Trend / Reports / Mobile / HMI TrendX HMI VantagePoint Server HistME Enterprise Historian Server Plant Historian Server (Historian to Historian Connector) Store & Forward to a Plant Historian

21 Plant Manager Are we meeting OEE targets? Process Engineer Which recipes are having quality issues? Quality targets? Are the Oven Temps Optimized? Batch losses resolved? Energy Manager How much energy are we using? Is the weather affecting my energy consumption? Are we reaching our Sustainable Initiative Goals? Maintenance Manager What is my MTTF? What machines are causing the most issues? Are some machines consuming more energy than others? What machines need service

22 Manufacturing Intelligence Integrating the Things in the Internet of Things Fanuc Logix Controllers FactoryTalk View SE FactoryTalk Production Centre FactoryTalk ViewPoint SQL CLR Database FactoryTalk VantagePoint EMI Weather Data (NOAA) FactoryTalk Historian SE FactoryTalk EnergyMetrix FactoryTalk Diagnostics FactoryTalk Alarms and Events FactoryTalk Metrics

23 It all starts with a UDT! Build structures in the controller and just import them!

24 Live data tags too! Live data and Historical tags are imported and organized

25 Additional sources provide context

26 The Result! Advanced reporting and analytics accessible from anywhere

27 Connected Enterprise Demonstration

28 Line Overview

29 Production Waterfall

30 Energy Intensity Heat Map

31 Machine Level Transitional States

32 34 Unleashing the power of your data. Just got a whole lot easier! Introducing mobile based workflows for storing and visualizing your data Step 1: Install Step 2: Import Tags Step 3: Visualize!

33 Industry Leading Data Storage and Analytics Integrated to deliver fast, seamless decision making information Store Data Visualize Data

34 FactoryTalk VantagePoint v7.0 Release Summary Installation & Platform Updates Historian Automatic Installation of VantagePoint SQL Express 2012 Support for Windows 10 clients Up to 75% reduction of installation time! New Configuration Workflows Mobile Tag Import and Configure Workflows for fast and easy reporting Improved time to trend by up to 90%! Visualization Updates New Bar Chart widgets Updated Indicator widget Mobile navigation updates Logarithmic trending (Windows Trend)

35 Demo! Storing data and creating displays in VantagePoint v7.0 Step 1 Step 2 Complete! Step 3

36 Thank you!