CO2 Rail Car. Wheel Rear Px. on the Command Manager toolbar.

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1 Chapter 6 CO2 Rail Car Wheel Rear Px A. Sketch Construction Lines. Step 1. Click File Menu > New, click Part Metric and OK. Step 2. Click Front (plane) in the Feature Manager (left panel), Fig. 1. Step 3. Click Sketch on the Command Manager Step 4. Click Sketch on the Sketch Fig. 1 Step 5. Click Centerline on the Sketch Centerline Step 6. Starting at the Origin, draw a vertical centerline up from the Origin, Fig. 2. Use the inferencing line, the dotted line that appears when you draw the centerline. Step 7. Click Smart Dimension on the Sketch Step 8. Dimension the centerline as shown in Fig. 3. To Smart dimension click the centerline then move the cursor out away from the centerline and click. Key-in the dimension and press ENTER. Arrange the dimension as Fig. 3. Origin Fig. 2 Step 9. Use the Zoom to Area in the View toolbar to drag a zoom window around the top half of the centerline, Fig. 3. Step 10. Click Centerline on the Sketch Step 11. Draw the 2 construction lines and shown in Fig. 4. Start from the top of the centerline and draw a short horizontal line to the left. Then, draw a construction line straight down. Use the inferencing line, the dotted line that appears when drawing the construction lines. Zoom Fig. 3 Fig. 4 SolidWorks WHEEL Px CO2 RAIL CAR Page 6-1 Brookside Middle School Tech Ed cudacountry@comcast.net

2 Step 12. Click Smart Dimension on the Sketch Step 13. Dimension the construction lines as shown in Fig. 5. Position 1 B. Save as "WHEEL REAR Px". Step 1. Click File Menu > Save As. Position 3 Step 2. Key-in WHEEL REAR Px for the filename and press ENTER. C. Tangent Arc for Tire. Step 1. Click 3 Point Arc on the Sketch Step 2. Draw an arc between the Position 1, Position 2 and Position 3 in Fig. 6. To draw the arc, first click Position 1, then Position 2. Swing the arc until tangent with the centerline line at Position 3 and click. Position 2 Fig. 5 Fig. 6 D. Line for Tire Tread. Step 1. Click Line on the Sketch Step 2. Starting from the top end point of the arc, draw a short horizontal line to the left, Fig. 7. Step 3. Click Smart Dimension on the Sketch Step 4. Dimension the line 15 as shown in Fig. 7. Fig. 7 E. Lines for Rim. Step 1. Click Line on the Sketch Step 2. Starting from the bottom end point of the arc, draw a lines as shown in Fig. 8. Fig. 8 SolidWorks WHEEL Px CO2 RAIL CAR Page 6-2

3 Step 4. Click Smart Dimension on the Sketch Step 5. Add the dimensions as shown in Fig. 9 F. Offset Entities. Step 1. Click Tools Menu > Sketch Tools > Offset Entities. (Alt-T then T O) Step 2. In the Offset Entities Property Manager set: Distance to 1 Check Select chain, Fig. 10. Click any line of the sketch Fig. 9 Step 3. The yellow offset should be inside the original green geometry, Fig. 11. If it is not, click Reverse. Click OK. Step 4. Save. Use Ctrl-S. Fig. 10 G. Lines for Hub and Cap Offset. Step 1. Click Zoom to Fit (F) on the View Fig. 11 Step 2. Click Line on the Sketch Cap offset lines Step 3. Draw the lines as shown in Fig. 12. Be sure to cap offsets line at top left of sketch. Do not leave any gaps or draw extra lines. Draw lines Fig. 12 SolidWorks WHEEL Px CO2 RAIL CAR Page 6-3

4 Step 4. Click Smart Dimension on the Sketch Step 5. Add the dimensions as shown in Fig. 13. Dimension the.7 first, then 2. Work your way around the sketch. Dimension 6.5 last. Step 6. Save. Use Ctrl-S. H. Sketch Fillet. Step 1. Click Sketch Fillet on the Sketch Fillet Corner Fig. 13 Step 2. Set the Radius to 2.5 in the Sketch Fillet Property Manager, Fig. 14. Fig. 14 Step 3. Click the corner shown in Fig. 15 and Fig. 16. Click OK I. Revolved Boss/Base. Fig. 15 Step 1. Click Features Manager on the Command Step 2. Click Revolved Boss/Base on the Features Step 3. In the Revolve Property Manager set: under Parameters click in the Axes of Revolution Fig. 17 click the bottom line of the sketch, Fig. 18 for the axes click OK in the Property Manager, Fig. 19 Fig. 17 Fig. 16 Axes Fig. 18 Step 4. Click Zoom to Fit (F) on the View Step 5. Save. Use Ctrl-S. SolidWorks WHEEL Px CO2 RAIL CAR Page 6-4

5 J. Hole for Axle. Step 1. Use the right arrow on the keyboard to rotate view as shown in Fig. 20. Step 2. Click side face of the hub to select it, Fig. 20. Side face hub Step 3. Click Sketch on the Command Manager Step 4. Click Sketch on the Sketch Fig. 20 Step 5. Click Normal To on the Standard Views (Ctrl-8) Step 6. Click Circle on the Sketch Step 7. Draw a circle for the hole starting at the Origin, Fig. 21. Step 8. Click Fully Defined Sketch on the Sketch toolbar and OK in the Property Manager. Step 9. Dimension the axle hole 3.5 as shown in Fig. 21. Step 10. Click Features on the Command Manager Fig. 21 Step 11. Click Extruded Cut on the Features Step 12. In the Property Manager, under Direction 1 set: Depth to 9 click OK, Fig. 22 Step 13. Click Previous View on the View toolbar, Fig. 23. Fig. 22 Fig. 23 SolidWorks WHEEL Px CO2 RAIL CAR Page 6-5

6 K. Hole in Rim. Step 1. Click back side face of rim to select it, Fig. 24. Back side face of rim Step 2. Click Sketch on the Command Manager Step 3. Click Sketch on the Sketch Step 4. Click Normal To on the Standard Views (Ctrl-8) Step 5. Click Circle on the Sketch Fig. 24 Step 6. Draw a circle for the hole directly above the Origin 25., Fig. Step 7. Click Fully Defined Sketch on the Sketch toolbar and OK in the Property Manager. Step 8. Dimension as shown in Fig. 25. Fig. 25 Step 9. Click Features on the Command Manager Step 10. Click Extruded Cut on the Features Step 11. Set End Condition to Through All in the Cut-Extrude Property Manager and click OK, Fig. 26. Step 13. Click Previous View on the View toolbar, Fig. 27. Fig. 26 Fig. 27 SolidWorks WHEEL Px CO2 RAIL CAR Page 6-6

7 L. Circular Pattern for Hole. Step 1. Click View Menu > Temporary Axes. Step 2. Click Cut-Extrude2 in the Feature Manager (left panel) to select the hole in the rim, Fig. 28. Step 3. Click Circular Pattern on the Features Step 4. In the Circular Pattern Property Manager set: under Parameters click in the Pattern Axes, Fig. 30 Fig. 28 click the Temporary Axis in the drawing, Fig. 29 Number of Instances to 8, Fig. 30 Check Equal spacing and click OK in the Property Manager, Fig. 29 Step 5. Save. Use Ctrl-S. M. Extrude Bolt. Temporary Axis Step 1. Click Dimetric on the Standard Views Step 2. Use the left arrow on the keyboard to rotate view as shown in Fig. 31. Fig. 29 Fig. 30 Step 3. Click front face of wheel cap to select it, Fig. 31. Step 4. Click Sketch on the Command Manager Front face wheel cap Step 5. Click Sketch on the Sketch Step 6. Click Normal To on the Standard Views (Ctrl-8) Step 7. Click Zoom to Selection on the View Fig. 31 Step 8. Click Circle on the Sketch SolidWorks WHEEL Px CO2 RAIL CAR Page 6-7

8 Step 9. Draw a circle for the bolt directly above the Origin, Fig. 32. Use the inferencing line, the dotted line that appears when you draw. Step 10. Click Fully Defined Sketch on the Sketch toolbar and OK in the Property Manager. Step 11. Dimension as shown in Fig. 32. Step 12. Click Features on the Command Manager Fig. 32 Step 13. Click Extruded Boss/Base on the Features Step 14. In the Property Manager, under Direction 1 set: Depth to.2 and click OK, Fig. 33 and Fig. 34. N. Bolt Dome. Step 1. If necessary, use the Zoom to Area in the View toolbar to drag a zoom window around the bolt, Fig. 35 Step 2. Click the top face of the extruded bolt, Fig. 35. Step 3. Click Insert Menu > Features > Dome. Fig. 33 Fig. 34 Step 4. In the Property Manager set: Depth to.2 Fig. 35 and click OK, Fig. 36 and Fig. 37. Fig. 36 Fig. 37 SolidWorks WHEEL Px CO2 RAIL CAR Page 6-8

9 O. Circular Pattern for Hole. Step 1. If necessary, turn on temporary axis, use View Menu > Temporary Axes. Step 2. Shift click Extrude2 and Dome1 in the Feature Manager (left panel) to select the bolt, Fig. 38. To shift click, hold down the Shift key on the keyboard and click both features. Step 3. Click Circular Pattern on the Features Fig. 38 Step 4. In the Circular Pattern Property Manager set: under Parameters click in the Pattern Axes, Fig. 39 click the Temporary Axis in the drawing, Fig. 40 Number of Instances to 10, Fig. 39 Check Equal spacing Fig. 40 and click OK in the Property Manager, Fig. 40 Fig. 39 Temporary Axis Step 5. Save. Use Ctrl-S. P. Fillets. Step 1. Click Fillet on the Features Step 2. Click FilletXpert toggle button at the top of the Property Manager, Fig. 41. Fig. 42 Step 3. Set the Radius to.4 in the Property Manager, Fig. 41. Step 4. Click the edge of the hub and the wheel cap, Fig. 42. Fig. 41 Step 5. Click Apply button in the Property Manager, Fig. 41 and Fig. 43 Fig. 43 SolidWorks WHEEL Px CO2 RAIL CAR Page 6-9

10 Step 6. Set the Radius to 1 in the Property Manager, Fig. 44. Step 7. Click the edge of the rim, Fig. 45. Step 8. Click Apply button and Property Manager. in the Q. Color. Step 1. Click Zoom to Fit View Step 2. Click Edit Color (F) on the on the Standard Fig. 44 Fig. 45 Step 3. In the Color and Optics Property Manager, under Selection: Click Select Bodies and unselect others, Fig. 47. Step 4. Under Favorite: Click Shiny Click Gray swatch, third from top Fig. 47. Fig. 46 Step 5. Click the wheel, Fig. 48. Step 6. Click Keep Visible and OK in the Property Manager, Fig. 47. Step 7. In Property Manager, under Selection: Click Select Faces and unselect Select Bodies, Fig. 49. Step 8. Under Favorite: Click black swatch, Fig. 49. Step 9. Click the three faces of the tire, Fig. 50. Use the arrow key on keyboard to rotate view. Fig. 47 Fig. 48 Step 10. Click OK twice in the Property Manager, Fig. 50. Fig. 49 Fig. 50 SolidWorks WHEEL Px CO2 RAIL CAR Page 6-10

11 R. Appearance. Step 1. Click Edit Menu > Appearance > Material. Step 2. In the Materials, expand Plastic and select POM Acetal Copolymer, Fig. 51, then click OK. Side face of tire Step 3. Save. Use Ctrl-S. S. Insert Surface. Step 1. Click side face of the tire, Fig. 52. Step 2. Click Insert Menu > Surface > Offset. Step 3. In the Offset Surface Property Manager set: Offset Distance to.5 Check Reverse Direction, Fig. 53 click OK in the Property Manager. Fig. 51 Fig. 52 The surface is offset inside the tire so it can not be seen. We will extrude the letters to this surface. T. Sketch Centerline. Step 1. Click the vertical face of the rim, Fig. 54. Fig. 53 Rim face Step 2. Click Sketch on the Command Manager Step 3. Click Sketch on the Sketch Step 4. Click Normal To on the Standard Views (Ctrl-8) Fig. 54 Step 5. Click Centerline on the Sketch Centerline Step 6. Draw a horizontal centerline through the Origin, Fig. 55. Use the inferencing line, the dotted line that appears when you draw the centerline. Fig. 55 SolidWorks WHEEL Px CO2 RAIL CAR Page 6-11

12 U. Sketch Construction Arcs. Step 1. Click Centerpoint Arc on the Sketch Step 2. Click the Origin to start the arc and move the cursor to the right. Click to place the first end point, then move cursor counterclockwise 180 degrees. Click to place the second end point, Fig. 56. Step 3. Click For construction checkbox in the Arc Property Manager, Fig. 57. Step 4. Repeat and draw an arc on the under side of the centerline, Fig. 58. To draw the arc, start the arc at the Origin and move the cursor to endpoint of 1st arc. Click to place the first end point, then move cursor around and click second end point, Fig Drag around and click to end arc 1 Start at Origin Fig. 57 Fig. 56 Fig Click 1st end point Step 5. Click For construction checkbox in the Arc Property Manager, Fig. 57. Step 6. Click Smart Dimension on the Sketch Step 7. Dimension an arc 11.5, Fig. 59. V. Text on Top Arc. Step 1. Click Tools Menu > Sketch Entities > Text. Step 2. In the Sketch Text Property Manager: Lock the Caps Lock on keyboard and key-in CUDACOUN- TRY, Fig. 60 Top arc Fig. 59 click the top arc in the sketch, Fig. 61 to select the arc as the curve for the text Fig. 60 Fig. 61 uncheck Use document font checkbox, Fig. 60 click the Font button, Fig. 60 SolidWorks WHEEL Px CO2 RAIL CAR Page 6-12

13 Step 3. In the Choose Font dialog box: under Font Style: Click Bold Fig. 62 under Height: Select Points and set points to 6 click OK Step 4. In the Sketch Text Property Manager set: Center Align, Fig. 63 Flip Vertical back Fig. 62 To edit text, right click text in the sketch and click Properties from the menu. Flip Horizontal back Spacing to 120 click OK in the Property Manager, Fig. 63. W. Text on Bottom Arc. Step 1. Click Tools Menu > Sketch Entities > Text. Step 2. In the Sketch Text Property Manager: Lock the Caps Lock on keyboard and key-in TEAM BROOKSIDE, Fig. 65 Fig. 63 Fig. 64 click the bottom arc in the sketch, Fig. 65 uncheck Use document font checkbox, Fig. 65 click the Font button, Fig. 65 Fig. 65 Fig. 66 SolidWorks WHEEL Px CO2 RAIL CAR Page 6-13

14 Step 3. In the Choose Font dialog box: under Font Style: Click Bold Fig. 67 under Height: Select Points and set points to 6 click OK Step 4. In the Sketch Text Property Manager set: Fig. 67 To edit text, right click text in the sketch and click Properties from the menu. Flip Vertical, Fig. 68 Flip Horizontal Spacing to 120 click OK in the Property Manager, Fig. 68. X. Extrude Text. Step 1. Click Features on the Command Manager ager Step 2. Click Extruded Boss/Base Fig. 68 Fig. 69 on the Features Step 3. Click Isometric on the Standard Views (Ctrl-7) Step 4. Click Zoom to Selection on the View SolidWorks WHEEL Px CO2 RAIL CAR Page 6-14

15 Step 5. In the Extrude Property Manager set: End Condition to Offset From Surface Face/Plane box, expand the Design Tree in the top left corner of the drawing area and click Surface Offset1, Fig. 71 Distance to.7 and click OK. Y. Color Text. Step 1. Click Right on the Standard Views (Ctrl-4) Fig. 70 Step 2. Use the Zoom to Area in the View toolbar to drag a zoom window around the top letters, Fig. 73. Fig. 71 Step 3. Click Edit Color on the Standard Step 4. In the Color and Optics Property Manager, under Selection: and un- Click Select Features select others, Fig. 74. Step 5. Under Favorite: Click Shiny Click White swatch, Fig. 74. Fig. 74 Fig. 72 Step 6. Click a letter in the drawing Fig. 73. Step 7. Click Keep Visible and OK in the Property Manager, Fig. 74. Fig. 73 SolidWorks WHEEL Px CO2 RAIL CAR Page 6-15

16 Step 8. In Property Manager, under Selection: Click Select Faces and unselect Select Features, Fig. 75. Step 9. Under Favorite: Click black swatch, Fig. 75. Fig. 76 Step 10. Click all faces that are inside letters, such as the letters D, A, O and R, Fig. 76. Step 11. Scroll down to the bottom text, Fig. 77. Fig. 75 Fig. 77 Step 12. Click all faces that are inside letters, Fig. 77. Step 13. Click OK twice in the Property Manager, Fig. 75. Step 14. Save. Use Ctrl-S. SolidWorks WHEEL Px CO2 RAIL CAR Page 6-16

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