MODBUS TCP/IP TO MODBUS SERIAL GATEWAY. MODEL No: MGate-1024-DC VER 2.0

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1 MODBUS TCP/IP TO MODBUS SERIAL GATEWAY MODEL No: MGate-1024-DC VER 2.0 MILLENNIUM TECHNOLOGIES 440, MASTER MIND 1, ROYAL PALMS ESTATE AAREY MILK COLONY, GOREGAON (EAST), MUMBAI INDIA. PH: , MODBUS Gateway.doc, Ver2.0 1

2 Table of Contents 1.0 INTRODUCTION PRODUCT DESCRIPTION SYSTEM BLOCK DIAGRAM FEATURES SPECIFICATIONS APPLICATION AREAS CONNECTION DETAILS LED INDICATIONS CONNECTION DETAILS SOFTWARE INSTALLATION HARDWARE INSTALLATION HARDWARE MOUNTING AND CABLING DEVICE CONFIGURATION CONFIGURATION PARAMETERS...13 MODBUS Gateway.doc, Ver2.0 2

3 1.0 INTRODUCTION PRODUCT DESCRIPTION This board is a Modbus TCP/IP to Serial Modbus converter board. This board is very useful for connecting a serial device, with modbus protocol, to an Ethernet based SCADA system. There are three types of isolated serial outputs available (i.e. RS-232, RS-485, RS-422). It converts received TCP/IP modbus command to serial modbus format and sends to serial slave device(s) connected to it and also converts response from slave, in serial to modbus format, to ModbusTCP/IP format and sends to master over Ethernet. We also provide various Data Acquisition Cards with serial interfaces such as Digital I/O Cards, Relay Driver Cards, and Analog I/O Cards etc SYSTEM BLOCK DIAGRAM FEATURES 10/100Mbps Ethernet port Asynchronous Serial Ports Isolated RS-232/RS-422/RS-485 Serial port RJ-45 Socket for Ethernet Screw terminals for RS-232, RS-422 and for RS-485 DIN rail mountable and/or box packed Device Configuration utility Automatic detection of device 10Vdc to 30Vdc operation SPECIFICATIONS Baud Rate Supported 1200,2400,4800,9600,19200,38400,57600, Core Module Memory 64KB Flash, 4KB RAM Ethernet 10/100Mbps Dimension 130x75x35 mm Power Consumption 50mA@24V, 2Watt max. MODBUS Gateway.doc, Ver2.0 3

4 1.0.5 APPLICATION AREAS Industrial Automation, Building Automation, Office Automation, Point of Sale, Medical etc. MODBUS Gateway.doc, Ver2.0 4

5 1.0.6 CONNECTION DETAILS Signal Name LAN Signal description For connecting Ethernet cable 10-30V V DC GND Ground of power supply TXA-232 RXA-232 GND TXA+/ D+ TXA-/ D- RXA(+) RXA(-) RS-232 Transmitter line RS-232 Receiver line Isolated ground for RS232 RS-422 Transmitter Positive line / RS485 Data+ Line RS-422 Transmitter Negative line / RS485 Data- Line RS-422 Receiver Positive line RS-422 Receiver Negative line LED INDICATIONS Signal Name Signal description ACT Indicates data activities on LAN LINK Indicates Ethernet LINK TX POWER RX Indicates Data transmission from Converter Indicates unit is powered ON. Indicates data received by converter MODBUS Gateway.doc, Ver2.0 5

6 1.0.8 CONNECTION DETAILS On the rare side, you will find a 4 WAY DIP SWITCH inside. Please make switch settings as described below to select appropriate hardware interface. PROTOCOL SW1 SW2 SW3 SW4 RS232 ON OFF OFF OFF RS485 2 Wire OFF ON OFF ON RS422 OFF OFF ON OFF RS485 4 Wire OFF OFF ON ON MODBUS Gateway.doc, Ver2.0 6

7 2.0 SOFTWARE INSTALLATION Unpacking the product you will find Software installation CD. Please browse SinglePortSetupUtility_V2.0.0 folder and run Setup.exe, which will install the necessary software and files in to your computer. The installation steps are as follows: Setup will initialize installation Then you will next screen as shown below. Click Next to continue to the next window. MODBUS Gateway.doc, Ver2.0 7

8 The software will install to default directory. The default Directory is C:\Program Files\Millennium Technologies\MT_1P_SERETH_CONFIG_V2.0.0\MT_1P_SERETH_CONFIG_V2.exe. If you want to change location please browse the desired folder. MODBUS Gateway.doc, Ver2.0 8

9 Please click on Next button The installation process will begin. You can see progress on the screen. After finishing the process you will se following screen. Click on Finish button. MODBUS Gateway.doc, Ver2.0 9

10 3.0 HARDWARE INSTALLATION HARDWARE MOUNTING AND CABLING Apply +24V DC power supply to Mgate Connect a cross cable between the Mgate-1024and your PC if it peer-to-peer connection or else straight cable if connected to HUB or Switch in a local network. Connect any serial modbus RTU device, which you want to interface to the Mgate Power-on the device now. 4.0 DEVICE CONFIGURATION The user will have to configure the device using the configuration Utility. This utility is provided to search, install and configure the device in a network. All settings like baud rate, IP address, subnetmask, gateway etc. can be set using this utility. These settings are stored in permanent flash memory of the converter. To run the utility, click on desktop icon or browse installation folder and run MT_1P_SERETH_CONFIG_V2.0.0.exe.. First you will see welcome screen. Then you will see following screen MODBUS Gateway.doc, Ver2.0 10

11 Please click on Search Broadcast Search menu. The utility will start searching device(s). You can see detected devices in table. After search is finished you can see all the devices found in the table. Please double click on the device you want to configure. The configure screen will appear. MODBUS Gateway.doc, Ver2.0 11

12 Please set various parameters displayed on screen. The description of each parameter is given in next section. To apply changes click on Apply button. The device selection screen will appear again. Please search the device again and verify all changes are applied correctly. If Mgate-1024 and computer are in two different networks, you can configure device using Search by IP method. Please click on Search Search By IP menu. You will be asked IP of converter as shown below. Please enter IP address of converter and click on OK. The remaining steps to search and configure converter are similar. MODBUS Gateway.doc, Ver2.0 12

13 5.0 CONFIGURATION PARAMETERS Network Settings: 1. Host IPADDRESS: This IP address is the IP address of the PC where the configuration utility is installed. 2. DIN: Device Identification No.(No need for users). Default: 2 3. Device IP: Put the IP address for the device you want to set. Default SUBNET: put subnet mask for the device according to your network settings. Default: GATEWAY: put Gateway for the device according to your network settings. Gateway is required only when the device is in other network Default: Note: Please use GATEWAY settings, only if converter and computer are placed in different networks. Otherwise, keep it to default i.e In case converter and computers are in different networks, please set local IP of router, connecting two networks, as Gateway to converter. Serial Settings: 1. BAUD RATE: Baud rate for the serial device. You can configure from 1200 to Default: Parity: Parity you can select from NO Parity, Even Parity, and Odd parity according to the serial device supports. Default: No Parity 3. Interface: Interface can be RS-232, RS-485 and RS-422. Default: RS Socket Alive Time: If there is no any activity on Ethernet for the amount of time (in mins) specified in parameter, then device closes its socket after time is over. Default : 0 mins.(socket is never closed) 5. Mode: Please select Virtual Mode. 6. Packetization Timeout: This parameter is useful in Serial to Ethernet converter. It is not used in Modbus gateway and should be set to 0. MODBUS Gateway.doc, Ver2.0 13

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