Functional Design-Prototyping using OpenModelica

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1 Professur für Baumaschinen 15. Modelisax Treffen Functional Design-Prototyping using OpenModelica Volker Waurich Dresden, 01/03/2017

2 Outline Outline 1. Introduction 2. Functional Design-Prototyping 3. Road Map for Functional Prototyping 4. Summary and Outlook Dresden 01/03/2017 Functional Design-Prototyping slide 2

3 Motivation Product-Design in Engineering Education interdisciplinary student project to develop excavator control devices combine product design, machine simulation, media design and rapid prototyping facilities very inspiring and instructive for all parties involved even for OpenModelica Dresden 01/03/2017 Functional Design-Prototyping slide 3

4 FUNCTIONAL DESIGN-PROTOTYPING Dresden 01/03/2017 Functional Design-Prototyping slide 4

5 Functional Design-Prototyping Designing an Interactive Product Functionality requirements variants validation Appearance shape visual and haptic Experience comfort familiarization Dresden 01/03/2017 Functional Design-Prototyping slide 5

6 Functional Design-Prototyping Comprehending Design Functionality simulation physical prototypes Appearance sketches, drawings models, mockups Experience interactive simulator Design-Prototyping has to be fast, easy, cheap and meaningful! interactive simulators are complex, costly and extensive. Dresden 01/03/2017 Functional Design-Prototyping slide 6

7 Functional Design-Prototyping How can the development of interactive (driving)-simulators for rapid prototyping be accelerated, cheapened, and simplified? Dresden 01/03/2017 Functional Design-Prototyping slide 7

8 ROAD MAP FOR FUNCTIONAL PROTOTYPING Dresden 01/03/2017 Functional Design-Prototyping slide 8

9 Road Map for Functional Prototyping Rapid Simulator Prototyping - Ingredients Design Prototype μc, Sensors Input Signals the user Modelica_ DeviceDrivers Visualisation OMC Visualization Functional Model Dresden 01/03/2017 Functional Design-Prototyping slide 9

10 Road Map for Functional Prototyping Physical Device Prototyping Rapid Prototyping is cheap, fast and widely-used o 3d-printing, laser-cutting, CNC-milling Makerspaces offer public access to machinery Free CAD software o educational licenses at your institute o o FreeCAD AUTODESK FUSION SLUB Dresden Makerspace Dresden 01/03/2017 Functional Design-Prototyping slide 10

11 Road Map for Functional Prototyping Sensor Concept electronics o basic sensors o control elements low-budget μc-boards o Arduino, Raspberry Pi Communication o USB, Bluetooth Dresden 01/03/2017 Functional Design-Prototyping slide 11

12 Road Map for Functional Prototyping Sensor Signals as Model Inputs read serial port store byte message as external object deserialize message type casting scaling synchronize realtime (optional) Dresden 01/03/2017 Functional Design-Prototyping slide 12

13 Road Map for Functional Prototyping Modelica_DeviceDrivers and OMC Efforts to get serialport and packager running: o o ExternalObject alias-detection and substitution Linking external libraries under windows input ExtObj e1; output ExtObj e2; e1 = e2; o String parameters for external constructors for FMUs o Avoid multiple evaluation due to flattened equations o Fixes in M_DD Dresden 01/03/2017 Functional Design-Prototyping slide 13

14 Road Map for Functional Prototyping Visualisation OMEdit visualization feature based on scene description file *_visual.xml Visualization of MSL multibody shapes (basic shapes, dxf, stl) <visualization> <shape> <ident>world.x_label.cylinders[1]</ident> <type>cylinder</type> <r> <cref>world.x_label.r_abs[1]</cref> <cref>world.x_label.r_abs[2]</cref> <cref>world.x_label.r_abs[3]</cref> </r> <length> <exp> </exp> </length> </shape> Result Files (mat, csv) and realtime synchronized FMUs(me 1.0/2.0) Dresden 01/03/2017 Functional Design-Prototyping slide 14

15 Road Map for Functional Prototyping Visualisation Dresden 01/03/2017 Functional Design-Prototyping slide 15

16 Road Map for Functional Prototyping Proper Visualisation needs a tool that is designed for graphic application. huge asset store nice rendering wysiwyg editor scripting terrain modeling physics engine Dresden 01/03/2017 Functional Design-Prototyping slide 16

17 Road Map for Functional Prototyping Proper Visualisation Dresden 01/03/2017 Functional Design-Prototyping slide 17

18 Road Map for Functional Prototyping Recap the Ingredients Design Prototype μc, Sensors Input Signals the user Modelica_ DeviceDrivers Visualisation OMC Visualization Functional Model Dresden 01/03/2017 Functional Design-Prototyping slide 18

19 Road Map for Functional Prototyping Recap the Ingredients μc, Sensors the user Modelica_ DeviceDrivers Dresden 01/03/2017 Functional Design-Prototyping slide 19

20 SUMMARY AND OUTLOOK Dresden 01/03/2017 Functional Design-Prototyping slide 20

21 Summary and Outlook Summary successful, interdisciplinary student project at TU Dresden enhancements for visualization and partial M_DD support in OpenModelica FMU-based toolchain for rapid simulator setup Dresden 01/03/2017 Functional Design-Prototyping slide 21

22 Summary and Outlook Outlook support M_DD in OMC work on realtime features enhance FMU-based visualization interactive simulations for teaching nice visualization Dresden 01/03/2017 Functional Design-Prototyping slide 22

23 or old-fashioned arcade games: Dresden 01/03/2017 Functional Design-Prototyping slide 23

24 Vielen Dank für die Aufmerksamkeit. Volker Waurich Dresden 01/03/2017 Functional Design-Prototyping slide 24

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