EF2800i (7VU3) (230V/50Hz) EUROPE
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1 YAMAHA GENERATOR EF2800i (7VU3) (230V/50Hz) EUROPE 117VU 300E NEWS DATE COMMENT PE0-GE Jan.,22.,2010 EF2800i(7VU3) PARTS CATAROGUE CORRECTIONS
2 EF2800i PARTS CATALOGUE E2001 by Yamaha Motor Co., Ltd. 1st Edition, Nov All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan A3
3 A4
4 FOREWORD This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. 1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News. 5. Applicable Starting Serial No. and Color Code MODEL NAME MODEL TYPE DESTINATION ME EF2800i 7VU3 EUROPE(NCE) 7VU EF2800i 7VU3 EUROPE 7VU (EXCEPT NCE) Engine Serial No. 2. Abbreviations The following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Local Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) 3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below. EXAMPLE CARBURETOR ASSY.JET, PILOT.NOZZLE, MAIN Color Code Color Name Abbreviation MODEL Country (destination) 0714 PURPLISH BLUE SOLID 3 PBS3 7VU3 EUR 6. Note that the illustrations for reference in finding parts numbers, not to be used for assembling. When assembling, please use the applicable service manual. 4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. EXAMPLE PART DESCRIPTION Q TY REMARKS 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 7. The asterisk (*) before a reference number indicates modification items after the first edition. A5
5 CONTENTS CYLINDER... B2 CRANKSHAFT. PISTON... B3 CAMSHAFT.VALVE... B4 AIR SHROUD. STARTER... B5 INTAKE... B6 CARBURETOR... B7 EXHAUST... B8 CRANKCASE... B9 ME... B10 FUEL TANK... B11 MAGNETO... B12 GENERATOR... B13 CONTROL BOX... B14 LABELS... C2 INDEX NUMERICAL INDEX... M1
6 FIG. 1 CYLINDER PART DESCRIPTION REMARKS 1 7WC HEAD, CYLINDER BOLT, STUD BOLT, STUD WC GASKET, CYLINDER HEAD BOLT, FLANGE BOLT, FLANGE PIN, DOWEL PLUG, SPARK (NGK BPR4ES) NJ COVER, CYLINDER HEAD NJ BREATHER ASSY J5 HOSE (L106) NJ GASKET, BREATHER COVER NJ GASKET, HEAD COVER BOLT, FLANGE 4 4 B2
7 FIG. 2 CRANKSHAFT. PISTON PART DESCRIPTION REMARKS 1 7VU CRANKSHAFT ASSY NJ CONNECTING ROD ASSY JA BOLT, CONNECTING ROD NJ PISTON (STD) 1 1 7NJ PISTON (0.25MM O/S) 1 1 AP 7NJ PISTON (0.50MM O/S) 1 1 AP 5 7WC PISTON RING SET (STD) 1 1 7WC PISTON RING SET (0.25MM O/S) 1 1 AP 7WC PISTON RING SET (0.50MM O/S) 1 1 AP 6 4H PIN, PISTON CIRCLIP 2 2 B3
8 FIG. 3 CAMSHAFT.VALVE PART DESCRIPTION REMARKS 1 7NJ CAMSHAFT ASSY NJ BOLT, STOPPER NJ SPRING, DECOMPRESSION NJ VALVE, INTAKE NJ VALVE, EXHAUST WC LIFTER, VALVE J4 SPRING, COMPRESSION NJ RETAINER, VALVE SPRING NJ COTTER, VALVE NN ARM, VALVE ROCKER NN PIVOT, ROCKER ARM FK BOLT FK NUT, LOCK NJ GUIDE, PUSH ROD NJ ROD, VALVE PUSH Y SEAL, VALVE STEM 1 1 B4
9 FIG. 4 AIR SHROUD. STARTER PART DESCRIPTION REMARKS 1 7VU CASE, FAN BOLT, FLANGE NJ AIR SHROUD, CYLINDER BOLT, FLANGE VU PLATE VU BRACKET, ENGINE NUT, FLANGE BOLT, FLANGE NUT, FLANGE VU STARTER ASSY VU CASE, STARTER VU DRUM, SHEAVE TA SPRING, STARTER JL PAWL, DRIVE VU PLATE, DRIVE TA SPRING, FRICTION JK SPRING, RETURN NJ SCREW VU WIRE, STARTER TA HANDLE, STARTER BOLT, FLANGE VU PULLEY, STARTER BOLT, FLANGE VU SPACER VU COVER, FAN CASE 1 1 B5
10 FIG. 5 INTAKE PART DESCRIPTION REMARKS 1 7NJ JOINT, CARBURETOR NJ GASKET NJ GASKET NJ CASE, AIR CLEANER NJ CAP, CLEANER CASE NJ PLATE,ELEMENT FITTING NJ ELEMENT, AIR CLEANER SCREW, OVAL FILLISTER NB PLATE NUT, FLANGE BOLT, FLANGE VU CABLE, STARTER B6
11 FIG. 6 CARBURETOR PART DESCRIPTION REMARKS 1 7VU CARBURETOR ASSY LG FLOAT F PIN, FLOAT NN 1495F 1B.NOZZLE, MAIN G GASKET, FLOAT CHAMBER EG BODY, FLOAT CHAMBER G WASHER RH SCREW, ROD A SPRING LV SCREW, PILOT ADJUSTING EG CLIP LG NEEDLE ASSY HX 1423E 35.JET, MAIN (#88.8) JET, PILOT (#37.5) NJ BOLT, HOLDING A SPRING E PLUG, DRAIN RH SCREW WG SCREW, THROTTLE VU MOTOR UNIT ASSY VU COVER B7
12 FIG. 7 EXHAUST PART DESCRIPTION REMARKS 1 7VU MUFFLER NJ CAP NJ BAND, SILENCER NJ 1479E 00 NET, WIRE SCREW, HEXAGON J5 WASHER, PLATE VU PROTECTOR, MUFFLER VU PROTECTOR, MUFFLER BOLT, FLANGE BOLT, FLANGE VU STAY, MUFFLER BOLT, FLANGE NUT JA GASKET, EXHAUST PIPE BOLT, FLANGE 2 2 B8
13 FIG. 8 CRANKCASE PART DESCRIPTION REMARKS 1 7VU CRANKCASE BEARING OIL SEAL GROMMET BOLT, FLANGE GASKET PIN, DOWEL VU COVER, CRANKCASE BEARING PLUG NJ GASKET, CRANKCASE COVER BOLT, FLANGE NN PLUG, OIL LEVEL GASKET 1 1 B9
14 FIG. 9 ME PART DESCRIPTION REMARKS 1 7VU ME COMP VU ME COMP N00 RIVET, BLIND VU INSULATOR, MOUNTING A3 WASHER, PLATE VU INSULATOR, MOUNTING NUT, FLANGE BOLT, FLANGE VU BRACKET, ENGINE H TOOL KIT 1 1 B10
15 FIG. 10 FUEL TANK PART DESCRIPTION REMARKS 1 7VU P0 FUEL TANK COMP. 1 1 PBS3 2 74T CAP ASSY GASKET, CAP STRAINER A FUEL LEVEL GAUGE ASSY BOLT WASHER, PLATE LG DAMPER, LOCATING E DAMPER, LOCATING VU PIPE, FUEL CLIP RA FUEL COCK ASSY J CUP, FILTER X GASKET NJ SEAL, COCK NJ GASKET NJ NET, FILTER B11
16 FIG. 11 MAGNETO PART DESCRIPTION REMARKS NUT WASHER KEY, WOODRUFF VU PLUG CAP ASSY NJ OIL LEVEL GAUGE ASSY BOLT, FLANGE NJ CLAMP VU IGNITION COIL ASSY BOLT, FLANGE VU COIL, PULSER SCREW, PAN HEAD WASHER, PLATE VU WIRE, SUB LEAD GROMMET VU C.D.I. UNIT ASSY SCREW, TAPPING WASHER, PLATE 1 1 B12
17 FIG. 12 GENERATOR PART DESCRIPTION REMARKS 1 7VU STATOR ASSY VU ROTOR ASSY VU FAN, GENERATOR BOLT, FLANGE BOLT, FLANGE PIN, DOWEL VU 8719F 01 TUBE VU CLAMP SCREW, PAN HEAD WASHER, PLATE VU BRKT., GENERATOR MOUNT SCREW, FLAT HEAD VU LEAD WIRE ASSY BOLT, FLANGE NUT, FLANGE 1 1 B13
18 FIG. 13 CONTROL BOX PART DESCRIPTION REMARKS CLAMP VU A0 PLATE H RECEPTACLE 1 (ABL 6300) 2 FOR NCE 7H RECEPTACLE 1 (ABL 6995) 2 EXCEPT FOR NCE SCREW, COUNTERSUNK NUT NJ G0 PILOT LIGHT ASSY NJ OIL PILOT LIGHT ASSY NJ ENGINE STOP SWITCH ASSY VU A0 WIRE HARNESS ASSY BOLT, FLANGE VU COVER, CONTROL BOX VU OIL WARNING UNIT SCREW, TAPPING WASHER, PLATE BOLT NUT, FLANGE NUT SCREW, TAPPING SCREW, BIND VU PILOT LIGHT ASSY NJ ENGINE STOP SWITCH ASSY 1 1 ECON. SW 22 7VU 8A CONTROL UNIT VU 8721G 00 COVER, CONTROL BOX BOLT, FLANGE BOLT, FLANGE CLAMP 1 1 B14
19 FIG. 13 CONTROL BOX PART DESCRIPTION REMARKS SCREW, TAPPING CLAMP VU FILTER, NOISE BOLT, FLANGE VU A0 WIRE, LEAD NJ 8720A B0 VOLTEGE METER COMP NUT NJ FILTER, NOISE VU A0 WIRE, LEAD G PLUG, AC RECEPTACLE (15A 250V) 2 ACCESSORY PARTS FOR NCE B15
20 FIG. 14 LABELS PART DESCRIPTION REMARKS 1 7TA EMBLEM 2 (WARNING) NJ 2415E 00 LABEL, CAUTION (HOT) VU MARK 1 (LWA MARK) NJ MARK 2 (CE MARK) VU EMBLEM 1 (YAMAHA) VU EMBLEM 4 (INVERTER) 1 1 C2
21 NUMERICAL INDEX PART GRID PART GRID PART GRID PART GRID PART GRID PART GRID 7VU B 5 7VU B 10 7WC B 2 7NJ B 2 7NJ B 2 7WC B 2 7NJ B 2 7NJ B 2 7VU B 3 7WC B 3 7WC B 3 7WC B 3 7NJ B 3 4H B 3 7NJ B 3 7NJ B 3 7NJ B 3 JA B 3 7NJ B 4 7NJ B 4 7NJ B 4 51Y B 4 7NJ B 4 7NN B 4 7WC B 4 7NJ B 4 7NJ B 4 7FK B 4 7FK B 4 7NN B 4 7NJ B 4 7NJ B 4 7NJ B 4 7VU B 5 7VU B 5 7VU B 5 7NJ B 5 7NJ B 6 7NJ B 6 7NJ B 6 7VU B B 7 7LG B 7 7EG B 7 7NJ B 7 7EG B 7 7G B 7 7LG B 7 22F B 7 7E B 7 7LV B 7 73A B 7 7RH B 7 7G B 7 1HX 1423E 35 B 7 7VU B 7 7NJ B 6 7NJ B 6 7NJ B 6 7NJ B 6 7NB B 6 7RH B 7 JA B 8 7VU B 8 7VU B 8 7VU B 8 7VU B 8 7NJ B 8 7NJ 1479E 00 B 8 7NJ B 8 1WG B 7 7NN 1495F 1B B 7 7VU B 9 7NN B 9 7VU B 9 7NJ B 9 7VU B 5 7VU B 5 7TA B 5 7VU B 5 7TA B 5 7VU B 5 7VU B 5 7VU B 5 JL B 5 JK B 5 7VU B 5 7TA B 5 7NJ B 5 7VU B 10 7VU B 10 7VU B 10 7VU B 10 7VU P0 B 11 7NJ 2415E 00 C 2 7VU C 2 7TA C 2 7VU C B 11 7LG B 11 2E B 11 7VU C 2 7NJ C 2 7VU B 11 7RA B 11 7NJ B 11 7J B 11 7NJ B 11 7NJ B 11 4X B 11 74T B B 11 7VU B 6 7H B 10 7VU 8A B 14 7VU B 12 7VU B 12 7VU B 12 7NJ B 14 7NJ G0 B 14 7VU B 14 7VU B 13 7VU B 12 7VU B 12 7VU B 14 7A B 11 7NJ B 12 7NJ B 12 7NJ B 14 7VU B 7 7VU B 13 7VU B 13 7VU B 13 7VU B 13 7VU B 13 7VU 8719F 01 B 13 7NJ 8720A B0 B 15 7VU 8721G 00 B 14 7VU B 14 7H B 14 7H B 14 7VU A0 B 15 7VU A0 B 15 7VU A0 B 14 7G B 15 7VU A0 B 14 7NJ B 15 7VU B B B B B B B 14 B B B B A3 B J5 B N00 B B B B B J5 B B B B B B B J4 B B 12 B B B B B B B B B B B B 5 B B 10 B B B B B B 13 B 5 B B B 10 B B B B 12 B 14 B B B B B B B B B B B B B B B 12 B B B B B B 2 M1
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