Operating Instructions
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1 Operating Instructions Model Numbers: LS LS M LS G LS A LS LS 00 LS M-WC LS A LS X LS M-WC LS B LS X LS M LS Dimensions A / B / C / D / E 0 / F / Electrical Information Voltage AMPS Frequency 0 HZ Single Phase 0 0 HZ Single Phase IMPORTANT Read this manual carefully before installing, operating or servicing this equipment. SAFETY Personal injury and/or equipment damage may result if proper safety precautions are not observed. Ensure that only a qualified electrician installs/services this equipment. Ensure that power supply voltage does not exceed maximum voltage rating of reel. Ensure that all electrical power is removed from reel before servicing. A high-tension spring assembly is contained within the reel. Exercise extreme caution. Check for frayed and/or broken wires before each use. Pull electrical cord from reel by grasping the electrical cord itself, not the work device. If an electrical malfunction should occur, remove power from reel immediately. Ensure that reel, electrical cord, and equipment being serviced are properly grounded. Use an ohmmeter to check ground continuity. If reel ceases to unwind or rewind, remove power immediately. Do not pull or jerk on electrical cord! Treat and respect the reel as any other piece of machinery, observing all common safety practices. All cord reels with flying leads must be hard wired into the electrical circuit to ensure proper function. Even low voltage can cause irreparable damage or death! Exercise extreme caution while operating or servicing this equipment. Form 0- Rev: /0 Reelcraft Industries, Inc. E Business Hwy 0, Columbia City, IN Ph: 00-- / 0-- Fax: 00-- / 0--0 Customer Service: --0 reelcraft@reelcraft.com
2 Installation Instructions Mounting CAUTION: Unless reel was specified differently when ordering, maximum installation height is feet. Do not exceed this distance. Ensure that only a qualified electrician installs/ services this equipment. Observe applicable NEC, OSHA, and local codes when installing this equipment. Installation of GFCI cord reels should be performed by a qualified and licensed professional in accordance with local building codes and applicable NEC standards.. Unpack and inspect the reel for damage. Turn by hand to check for smooth operation. Check for completeness.. Configure reel for top, side or bottomwind (bottom-wind for constant tension reels only) electrical cable dispensing by removing bolts () securing guide arm bracket ().. Determine new guide arm bracket location and remove corresponding bolts. Position guide arm bracket to reel and replace bolts.. Position reel on floor, wall or ceiling. Secure into place using four (customer supplied) screws or bolts (). Adjusting the Spring Tension If necessary, adjust spring tension on reel by adding or removing wraps of electrical cord from spool, one wrap at a time, until desired tension is obtained. Add wraps to increase tension. Remove wraps to decrease tension. When adding wraps of electrical cord, be careful not to exceed the winding mechanism s spring capacity. Add just enough wraps of cord to achieve the desired tension. Damage to the winding mechanism will result if spring is over-tightened. Always be aware of spring tension on reel. Exercise extreme caution. Troubleshooting Instructions: 0 AMP Models Troubleshooting of the reel consists of isolating a problem to a defective electrical cord/work device, brush holder/brushes, or collector assembly. Refer any other discrepancies only to an authorized service person or directly to Reelcraft. The following procedure directs the technician to take voltage measurements. Remember, even low voltage is dangerous and can cause personal injury or death. Exercise extreme caution! Ensure that only a qualified electrican installs or services this equipment. 0. If work device is either an incandescent or fluorescent light, replace bulb with a known good bulb. If this does not correct the problem, proceed to step. If work device is an electrical receptable, ensure that tool or fixture connected to it is in good working order. If it is, proceed to step.. Remove power from reel.. Remove access cover ().. Reapply power to reel.. Check for correct voltage (0 vac) at a terminal strip (). If voltage reading is correct, replace output electrical device (refer to Service Instructions). If voltage reading is incorrect, proceed to step.. Remove power from reel.. Using ohmmeter, check continuity of input electrical cord. If cord checks good, proceed to step. If cord is faulty, replace it (refer to Service Instructions). Remove brush holder/brushes from reel and inspect (refer to Service Instructions). Replace defective components then proceed to step.. Reapply power to reel.. Check for correct voltage (0 vac) at terminal strip (). 0. If voltage reading is still incorrect, replace defective collector assembly (refer to Service Instructions).. Replace access cover (). Service Instructions: 0 AMP Models Maintain reel by following the service instructions given below. Refer all other repairs, other than those listed, only to an authorized service person or directly to Reelcraft. Failure to do so can result in personal injury and/or equipment damage and may void the warranty. Installing the Input Electrical Cable: 0 AMP Models Use only / cable for input wiring. Ensure that application does not exceed electrical rating of reel (see page of this manual).. Feed input cable () through elbow () and main shaft.. Screw elbow () onto reel.. Connect input wires () and collector ring wires () together using wire nuts ().. Take the provided zip tie (not pictured) and zip tie the input cable wires together closest to the slip ring.. Assemble cover () to reel. Page
3 Installing the Output Electrical Cable: 0 AMP Models Select output cable in accordance with power requirement of apparatus to be supplied. Ensure that application does not exceed electrical rating of reel (see page of this manual). Use extreme caution, reel under tension. Avoid releasing latch mechanism.. Manually turn sheave () until spring is tight, back off turns and latch.. Remove access cover ().. Remove of output cable outer jacket () and add fork terminals () to ends.. Route cable through strain relief (), then through cut out in spool ().. Pull enough cable through hole for roughly a / an inner wrap shown.. Connect output wires to terminal block () as shown.. Connect ground wire to grounding stud () as shown.. Using an ohmmeter check for ground faults.. Take the provided cable clamp (not pictured) and attach it to the wire. Then take the cable clamp and screw it down to the right-most screw on the brush assembly (with the brush assembly facing upward). 0. Replace cover ().. Replace latch and wind cable onto reel.. Install bumper stop (0). Replacing the Output Electrical Cord/Work Device Remove power from reel before performing any of the following procedures. Use extreme caution, reel under tension. Avoid releasing latch mechanism. 0. Pull output electrical cord from reel until fully extended, then latch.. Remove output bumper stop ().. Remove access cover ().. Disconnect output electrical cord/work device () at terminal strip ().. Remove cable clamp.. Remove strain relief (). Remove output electrical cord/work device.. Install replacement electrical cord/work device by reversing steps through.. Release latch and rewind electrical cord on reel.. Replace access cover () and bumper stop (). Replacing the Input Electrical Cord All cord reels with GFCI receptacles must be hard wired into the electrical circuits. Use of or prong plugs may cause a potential malfunction of the GFCI receptacle Remove access cover ().. Remove wire nuts () securing input electrical cord to collector assembly ().. Remove zip tie (not pictured), being careful to not damage wires.. Remove 0 degree elbow ().. Remove input electrical cord.. Remove of outer jacket from replacement input electrical cord (input electrical cord wires must protrude a minimum of from center of collector assembly).. Install replacement input electrical cord by reversing steps through.. Replace access cover (). Replacing the Brush Holder/Brushes 0. At terminal strip (), remove wires connecting brushes () to terminal strip.. Remove lock nuts (0) securing brush holder () to reel. Relocate cable clamp temporarily and remove brush holder.. Remove brushes () from holder ().. Install replacement brush holder/brushes by reversing steps through. Upon completion of installation, adjust brush-toring alignment by loosening nuts () and sliding finger assembly (). Replacing the Collector Assembly. Remove access cover ().. Remove wire nuts () securing input electrical cord to collector assembly.. Remove zip tie (not pictured), being careful to not damage wires.. At terminal strip (), disconnect wires () connecting brushes () to terminal strip.. Remove lock nuts (0) securing brush holder () to reel. Relocate cable clamp temporarily and remove brush holder.. Remove coupling nut ().. Remove collector assembly.. Install replacement collector assembly by reversing steps through. Upon completion of installation, adjust brushto-ring alignment by loosening nuts () and sliding finger assembly ().. Replace access cover (). Page
4 Page
5 Item Description Req. LS LS A LS M-WC LS M-WC LS M LS M LS M LS Inlet Cord Assembly Connector, 0 Cord 0-C 0-C 0-C 0-C 0-C 0-C 0-C 0-C Set Screw /- x / Pin S- S- S- S- S- S- S- S- Lock Nut 0- Hex S- S- S- S- S- S- S- S- Snap Ring S- S- S- S- S- S- S- S- Spring Case Stud Screw, 0- x / S-0 S-0 S-0 S-0 S-0 S-0 S-0 S-0 Guide Arm Assembly Bumper Assembly -HS00-A -HS00-A -HS00-A -HS00-A -HS00-A -HS00-A -HS00-A -HS00-A 0 Spring Arbor S000 S000 S000 S000 S000 S000 S000 S000 Latch Cam Sheave Disc Strain Relief Plate Adapter Hex Screw /-0 x / S-0 S-0 S-0 S-0 S-0 S-0 S-0 S-0 Collector Ring Assembly Cover -W -W Snap Ring S0- S0- S0- S0- S0- S0- S0- S0- Wire Nut Grounding Cord Assembly Lock Washer S-0 S-0 S-0 S-0 S-0 S-0 S-0 S-0 Connect Terminal Terminal Block Assembly Sheave Assembly Screw 0- x / S-0 S-0 S-0 S-0 S-0 S-0 S-0 S-0 Latch Plate Spring S000 S000 S000 S000 S000 S000 S000 S000 Screw 0- x / S- S- S- S- S- S- S- S- Screw 0- x Latch Bumper S000 S000 S000 S000 S000 S000 S000 S000 0 Latch Plate Bumper Latch Bushing Base Assembly Main Shaft Kit Spacing Washer Drive Spring Assembly Spring Case Assembly Nyloc Nut 0- x / S- S- S- S- S- S- S- S- Single Outlet None Duplex Box Cord Assembly None None None None None None None 0-0 Triple Tap Cord Assembly None None None None None None None None Flying Leads None None None None None None None None Page
6 Item Description Req. LS A LS B LS LS G LS 00 LS X LS X Inlet Cord Assembly None 0 0 Connector, 0 Cord 0-C 0-C 0-C 0-C 0-C 0-C 0-C Set Screw /- x / Pin S- S- S- S- S- S- S- Lock Nut 0- Hex S- S- S- S- S- S- S- Snap Ring S- S- S- S- S- S- S- Spring Case Stud Screw, 0- x / S-0 S-0 S-0 S-0 S-0 S-0 S-0 Guide Arm Assembly Bumper Assembly -HS00-A -HS00-A -HS00-A -HS00-A -HS00-A -HS00-A -HS00-A 0 Spring Arbor S000 S000 S000 S000 S000 S000 S000 Latch Cam Sheave Disc Strain Relief Plate Adapter Hex Screw /-0 x / S-0 S-0 S-0 S-0 S-0 S-0 S-0 Collector Ring Assembly Cover Snap Ring S0- S0- S0- S0- S0- S0- S0- Wire Nut Grounding Cord Assembly Lock Washer S-0 S-0 S-0 S-0 S-0 S-0 S-0 Connect Terminal Terminal Block Assembly Sheave Assembly Screw 0- x / S-0 S-0 S-0 S-0 S-0 S-0 S-0 Latch Plate Spring S000 S000 S000 S000 S000 S000 S000 Screw 0- x / S- S- S- S- S- S- S- Screw 0- x Latch Bumper S000 S000 S000 S000 S000 S000 S000 0 Latch Plate Bumper Latch Bushing Base Assembly Cable Path Axle Spacing Washer Drive Spring Assembly Spring Case Assembly Nyloc Nut 0- x / S- S- S- S- S- S- S- Single Outlet None None None None None None None Duplex Box Cord Assembly 0-0- None None None None None 0 Triple Tap Cord Assembly None None 0 0 None None None Flying Leads None None None None None 0-0- Page
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