XT660Z (11D1) EUROPE 1G11D-300E1

Transcription

1 XT660Z (11D1) EUROPE 1G11D-300E1 ( )

2 XT660Z PARTS CATALOGUE 2008 by Yamaha Motor Italia S.p.a. 1st edition, December 2008 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Italia S.p.a. is expressly prohibited. Printed in Italy.

3 FOREWORD This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. 6. The asterisk (*) before a reference number indicates modified items after the first edition. 1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News. 2. Abbreviations The following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Locally Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) O/S Over Size 3. The number of components for assembly Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. PART DESCRIPTION Q TY 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 4. Applicable colours of graphics are represented in the as shown below. PART DESCRIPTION Q TY 2N X5 FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 FOR MXR 5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.

4 FOREWORD 7. Applicable Serial No. Engine Serial No. Frame Serial No. 8. Applicable Colour Code (The (*) mark shows Model colour.) Abbreviation Colour Name Colour Code BWC1(*) BLUISH WHITE COCKTAIL LGB LOW GLOSS BLACK 0098 SL SILVER 0035 SMX(*) BLACK METALLIC X 0903 YNS5(*) YELLOWISH GRAY SOLID Quantity Column Information Column No. Name Of Q ty Column Destination 1 EUROPE 2 BELGIUM - NETHERLANDS 3 PORTUGAL

5 MODEL LABEL (1) A label called Model Label is affixed in the location as indicated in (3) below. When using this parts catalogue, please be sure to cross reference the model code production code No. in the catalogue with the model code production code No. indicated on the Model Label affixed onto the product concerned. (2) Model Label Indication (5) Model Code Production Code Number of Model Listed in This Parts Catalogue Model Code 11D1 Production Code No. Country (destination) EUROPE BELGIUM NETHERLANDS PORTUGAL Model Code Production Code No. Country (destination) (3) Model Label Affixing Location (4) Colouring Information Model Code 11D1 Colouring Type Code Colour Code Colour Name Abbreviation A 0903 BLACK METALLIC X SMX B 0390 BLUISH WHITE COCKTAIL 1 BWC1 C 1101 YELLOWISH GRAY SOLID 5 YNS5

6 CONTENTS ENGINE CYLINDER HEAD... 1 CYLINDER... 2 CRANKSHAFT & PISTON... 3 VALVE... 4 CAMSHAFT & CHAIN... 5 WATER PUMP... 6 RADIATOR & HOSE... 7 OIL PUMP... 9 INTAKE INTAKE AIR INDUCTION SYSTEM EXHAUST CRANKCASE CRANKCASE COVER STARTER CLUTCH TRANSMISSION SHIFT CAM & FORK SHIFT SHAFT CHASSIS FRAME FENDER REAR ARM REAR SUSPENSION STEERING FRONT FORK FUEL TANK SEAT FRONT WHEEL FRONT BRAKE REAR WHEEL REAR BRAKE STEERING HANDLE & CABLE FRONT MASTER CYLINDER STAND & FOOTREST REAR MASTER CYLINDER COWLING GENERATOR FLASHER LIGHT METER HEADLIGHT TAILLIGHT HANDLE SWITCH & LEVER ELECTRICAL ELECTRICAL INDEX NUMERICAL INDEX... 63

7 FIG. 1 CYLINDER HEAD PART DESCRIPTION 1 5VK E CYLINDER HEAD ASSY G GUIDE, VALVE X00.CIRCLIP BOLT, STUD VK GASKET, CYLINDER HEAD BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT J9 WASHER, PLATE X09 PLUG, SPARK (NGK CR7E) X00 PIN, DOWEL VK E COVER, CYLINDER HEAD SIDE X00 O-RING X06 BOLT, FLANGE CLAMP VK E COVER, CYLINDER HEAD SIDE X00 O-RING BOLT

8 FIG. 2 CYLINDER PART DESCRIPTION 1 5VK CYLINDER VK GASKET, CYLINDER BOLT, FLANGE BOLT, FLANGE A4 WASHER, PLATE BOLT CLAMP

9 FIG. 3 CRANKSHAFT & PISTON PART DESCRIPTION 1 5VK CRANKSHAFT ASSY VK CRANK SUB ASSY VK CRANK VK PIN, CRANK BEARING VK ROD, CONNECTING KEY, WOODRUFF WASHER, PLATE NUT Y0 BEARING VK PISTON (STD) VK PISTON RING SET (STD) VK PIN, PISTON CIRCLIP X00 WASHER, PLATE VK E GEAR, DRIVE VK E GEAR, BALANCE WEIGHT VK E WEIGHT YJ BEARING YH BEARING OIL SEAL KEY, STRAIGHT NUT X00 WASHER, LOCK

10 FIG. 4 VALVE PART DESCRIPTION 1 5VK VALVE, INTAKE VK VALVE, EXHAUST VK SPRING, VALVE INNER YF SEAT, VALVE SPRING H SEAL, VALVE STEM YF RETAINER, VALVE SPRING G COTTER, VALVE VK E ARM, VALVE ROCKER VK E ARM, VALVE ROCKER VK SHAFT, ROCKER BP SCREW, VALVE ADJUSTING NUT

11 FIG. 5 CAMSHAFT & CHAIN PART DESCRIPTION 1 5VK E CAMSHAFT ASSY BEARING VK PIN, DECOMPRESSION LEVER VK LEVER, DECOMPRESSION SPRING VK DECOMPRESSION ASSY VK E111F 00 PLATE BOLT, FLANGE BOLT, FLANGE CHAIN (98XRH2-126M) VK E GUIDE, STOPPER VK E GUIDE, STOPPER X05 BOLT, WITH WASHER VK E TENSIONER ASSY, CAM CHAIN BOLT DW GASKET, TENSIONER CASE

12 FIG. 6 WATER PUMP PART DESCRIPTION 1 5VK E GEAR, DRIVE VK IMPELLER SHAFT ASSY VK COVER, HOUSING O-RING BEARING VK HOUSING, WATER PUMP BOLT, FLANGE OIL SEAL H SEAL, MECHANICAL WASHER, PLATE VK GASKET, HOUSING COVER GASKET PIN, DOWEL VK GEAR, IMPELLER SHAFT CIRCLIP VK E JOINT BOLT X00 O-RING VK PIPE X00 O-RING BOLT VK E HOSE X03 HOSE CLAMP ASSY BOLT

13 FIG. 7 RADIATOR & HOSE PART DESCRIPTION 1 5VK THERMOSTAT ASSY VK E COVER, THERMOSTAT X06 BOLT, FLANGE X00 O-RING D E HOSE X03 HOSE CLAMP ASSY D E RADIATOR ASSY D E BLOWER ASSY VK E CAP, RADIATOR B2 E BOLT, BLOWER HOLDING B2 E BOLT B2 E NUT D E COLLAR D E HOSE D E240J 00 RADIATOR COVER ASSY X19 BOLT,HEX. SOCKET BUTTON X02 COLLAR RIVET VW F NUT,PLATE COLLAR COLLAR X20 BOLT,HEX. SOCKET BUTTON X19 BOLT,HEX. SOCKET BUTTON D E PROTECTOR X17 BOLT,HEX. SOCKET BUTTON GROMMET GROMMET

14 FIG. 7 RADIATOR & HOSE PART DESCRIPTION X06 HOSE CLAMP D E240K 00 RADIATOR COVER ASSY D F TANK, RECOVERY CLIP DS F BODY, CAP BOLT, HEXAGON SOCKET HEAD COLLAR GROMMET D F BRACKET, RECOVERY TANK X05 HOSE

15 FIG. 8 OIL PUMP PART DESCRIPTION 1 5LP OIL PUMP ASSY LP GASKET, PUMP COVER X00 O-RING BOLT, BUTTON HEAD AJ GEAR, PUMP DRIVEN X00 CIRCLIP VK E COVER, PUMP VK E COVER, PUMP GEAR BOLT VK WE STRAINER COMP VK E SEAL, OIL STRAINER BOLT PLUG, STRAIGHT SCREW GASKET VK E PIPE, DELIVERY X00 O-RING X ELEMENT ASSY, OIL CLEANER WK COVER, OIL ELEMENT X01 O-RING X01 O-RING BOLT BOLT SCREW X00 GASKET VK PIPE, DELIVERY BOLT, UNION X01 GASKET

16 FIG. 8 OIL PUMP PART DESCRIPTION 28 5VK PIPE, DELIVERY BOLT, UNION X00 GASKET BOLT SEAT, CHECK BALL BALL X01 SPRING, COMPRESSION VK HOSE, OIL X00 O-RING X00 PIN, DOWEL BOLT D HOSE D OIL PIPE COMP X00 O-RING BOLT X01 HOSE CLIP X01 HOSE CLAMP ASSY

17 FIG. 9 INTAKE PART DESCRIPTION 1 5VK E JOINT, CARBURETOR HOSE CLAMP ASSY D E JOINT, AIR CLEANER HOSE CLAMP ASSY D E441A 00 COVER, CLEANER CASE M 50 SCREW, TAPPING D E SEAL D E CASE, AIR CLEANER D E ELEMENT, AIR CLEANER D E DUCT ASSY SCREW, PAN HEAD WASHER, PLATE D E441E 00 COVER, CLEANER CASE D E SEAL D E443E 00 PIPE, DRAIN CLIP CLIP CLIP D E PIPE, BREATHER CLIP D E BREATHER YK E244G 00 HOSE, CLIP CLIP CLIP D E HOSE, VACUUM SENSING CLIP

18 FIG. 9 INTAKE PART DESCRIPTION 28 11D E HOSE A2 CLIP YK E243A 00 HOSE CLIP BOLT,HEX. SOCKET BUTTON L BOLT P7 COLLAR COLLAR GROMMET

19 FIG. 10 INTAKE 2 PART DESCRIPTION 1 5YK THROTTLE BODY ASSY VK DELIVERY PIPE ASSY GASKET SCREW, PAN HEAD CC SCREW VK ADJUST SCREW SET VK SPRING, ADJUST SCREW VK INJECTOR PS O-RING P THROTTLE SENSOR ASSY

20 FIG. 11 AIR INDUCTION SYSTEM PART DESCRIPTION 1 5VK AIR INDUCTION SYSTEM ASSY VK PIPE VK GASKET BOLT D E HOSE, BEND CLIP D E HOSE, BEND CLIP A0 CLIP

21 FIG. 12 EXHAUST PART DESCRIPTION 1 5YK E PIPE, EXHAUST B9 8592A 00 SENSOR, OXYGEN YK E477R 00 BAND X20.BOLT, FLANGE YK E PIPE, EXHAUST EL GASKET, MUFFLER YK E NUT, RING NUT YF GASKET, EXHAUST PIPE YK E477T 00 BAND X20.BOLT, FLANGE D E PROTECTOR, EXHAUST PIPE D E113B 00 INSULATOR D E COVER, EXHAUST D E113B 10 INSULATOR X17 BOLT,HEX. SOCKET BUTTON X02 COLLAR BOLT CH E WASHER, PROTECTOR D E PIPE, EXHAUST D E BAND, MUFFLER X20.BOLT, FLANGE YK E GASKET, MUFFLER D E MUFFLER ASSY D E PROTECTOR ASSY D E PROTECTOR, MUFFLER D E111B 00.INSULATOR

22 FIG. 12 EXHAUST PART DESCRIPTION 28 11D E CAP, SILENCER X01.RIVET, BLIND L WASHER BOLT,HEX. SOCKET BUTTON GROMMET D E COLLAR X36 COLLAR VW F NUT,PLATE D E PROTECTOR ASSY D E PROTECTOR, MUFFLER D E112B 00.INSULATOR D E CAP, SILENCER X01.RIVET, BLIND L WASHER BOLT,HEX. SOCKET BUTTON D E STAY, MUFFLER BOLT, FLANGE A3 WASHER, PLATE BOLT YK F117B A0 LABEL, WARNING DS F NUT, EMBLEM X00 SCREW, TAPPING

23 FIG. 13 CRANKCASE PART DESCRIPTION 1 5VK E CRANKCASE ASSY PIN, DOWEL X00.PIN, DOWEL X01.O-RING BOLT BOLT BOLT BOLT BOLT BOLT X00 CLAMP D E COVER YK E PIPE, BREATHER CLIP CLIP VK E PLATE, BEARING COVER BOLT PIN, DOWEL

24 FIG. 14 CRANKCASE COVER 1 PART DESCRIPTION 1 5VK WE CRANKCASE COVER ASSY VK E GASKET, CRANKCASE COVER PIN, DOWEL BOLT BOLT BOLT BOLT X00 O-RING PIN, DOWEL X00 PLUG, STRAIGHT SCREW X00 O-RING X00 PLUG, STRAIGHT SCREW X00 O-RING BOLT X00 CLAMP D E COVER, CRANKCASE VK E GUIDE, CHAIN BOLT VK E COVER, CRANKCASE VK E GASKET, CRANKCASE COVER PIN, DOWEL BOLT VK E HOLDER, CLUTCH CABLE OIL SEAL VK E HOLDER BOLT VK E COVER, OIL PUMP

25 FIG. 14 CRANKCASE COVER 1 PART DESCRIPTION 28 5VK E GASKET X00 PIN, DOWEL X20 BOLT, FLANGE VK WE GENERATOR COVER ASSY X00 PIN, DOWEL BOLT BOLT VK GASKET D E PROTECTOR

26 FIG. 15 STARTER PART DESCRIPTION 1 3YF GEAR C7 BEARING X01 WASHER, PLATE VK E SHAFT VK E GEAR, IDLER VK E DAMPER ASSY X18 WASHER, PLATE VK STARTER ONE-WAY ASSY BOLT X18 WASHER, PLATE SX H MOTOR ASSY VK E GEAR, STARTING MOTOR CIRCLIP VK H BRUSH SET VK H O-RING VK H ARMATURE ASSY VK H WASHER KIT VK H GASKET VK H CAP VK H182A 00 NUT VK H CORD, STARTER MOTOR BOLT, FLANGE D E BRACKET GROMMET

27 FIG. 16 CLUTCH PART DESCRIPTION 1 5VK E GEAR, PRIMARY DRIVE KEY, STRAIGHT WASHER X00 WASHER, LOCK NUT VK E PRIMARY DRIVEN GEAR COMP VK BOSS, CLUTCH VK PLATE, PRESSURE BEARING X PLATE, CLUTCH U PLATE, FRICTION A1 SPRING, COMPRESSION BOLT, WITH WASHER JN PLATE, THRUST VK PLATE, FRICTION JG SPRING, CLUTCH BOSS JG PLATE, SEAT TA PLATE, FRICTION X01 WASHER, LOCK NUT XV ROD, PUSH VK PUSH LEVER ASSY X00 SPRING, TORSION VK E AXLE, PUSH LEVER X19 WASHER, PLATE CIRCLIP BEARING

28 FIG. 16 CLUTCH PART DESCRIPTION OIL SEAL BEARING X17 WASHER, PLATE CIRCLIP

29 FIG. 17 TRANSMISSION PART DESCRIPTION 1 5VK E MAIN AXLE ASSY(12T) VK E GEAR, 4TH PINION (22T) VK E GEAR, 4TH PINION (22T) AP X00 WASHER CIRCLIP VK E GEAR, 3RD PINION (20T) VK E GEAR, 5TH PINION (26T) VK E GEAR, 5TH PINION (26T) AP COLLAR X00 WASHER WASHER VK E GEAR, 2ND PINION (16T) XA BEARING XL BEARING VK E DRIVE AXLE ASSY VK E GEAR, 2ND WHEEL (26T) WASHER CIRCLIP VK E GEAR, 5TH WHEEL (20T) VK E GEAR, 3RD WHEEL (23T) X00 WASHER CIRCLIP VK E GEAR, 4TH WHEEL (20T) VK E GEAR, 1ST WHEEL (30T) G4 WASHER, PLATE CIRCLIP X4 BEARING

30 FIG. 17 TRANSMISSION PART DESCRIPTION COLLAR X00 O-RING OIL SEAL VK E PLATE, COVER X26 BOLT XM BEARING VK E SPROCKET, DRIVE X00 WASHER, LOCK NUT

31 FIG. 18 SHIFT CAM & FORK PART DESCRIPTION 1 5VK SHIFT CAM ASSY SPRING, COMPRESSION UN POINT, NEUTRAL UN PLATE, SIDE SCREW VK E FORK, SHIFT VK E FORK, SHIFT VK E FORK, SHIFT VK E HANGER, SPRING HOOK, SPRING JW STOPPER LEVER ASSY VK STOPPER, SCREW BEARING OIL SEAL (SD HS) CIRCLIP X06 WASHER, PLATE X00 CIRCLIP X01 WASHER, PLATE X05 WASHER, PLATE VK E BOSS

32 FIG. 19 SHIFT SHAFT PART DESCRIPTION 1 5VK SHIFT SHAFT ASSY D E SHIFT PEDAL ASSY VK E COVER, SHIFT PEDAL BOLT

33 FIG. 20 FRAME PART DESCRIPTION 1 11D F FRAME COMP LGB FOR SMX,BW VK F NET, FILTER GASKET BOLT, FLANGE GASKET D F ENGINE BRACKET COMP BOLT, FLANGE NUT, U FLANGE D F PROTECTOR, ENGINE SCREW, BINDING J6 COLLAR GROMMET J SEAL BOLT, FLANGE BOLT, FLANGE D F NUT D F STAY, ENGINE YK F CAP V TENSIONER V BUSH COLLAR H0 WASHER, PLATE BOLT, FLANGE X TENSIONER D F BRACKET, BATTERY BOX M BOLT, FLANGE D F118W 10 STOPPER

34 FIG. 20 FRAME PART DESCRIPTION BOLT, FLANGE D F177M 00 DAMPER, LOCATING D F DAMPER, LOCATING AJ F BAND D F ENGINE BRACKET COMP BOLT, FLANGE X03 CLAMP O-RING D F GAUGE, LEVEL X01 HOSE CLAMP ASSY CLIP

35 FIG. 21 FENDER PART DESCRIPTION 1 11D F P0 FENDER, FRONT FOR SMX 11D F P1 FENDER, FRONT FOR BWC1 11D F P2 FENDER, FRONT FOR YNS J6 COLLAR GROMMET SCREW, BINDING BOLT, FLANGE NUT D F177G 00 BOX, BATTERY D F174A 01 INSULATOR, SIDE COVER D F174T 00 INSULATOR, SIDE COVER D F DAMPER, LOCATING D F DAMPER, LOCATING VW F NUT,PLATE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE COLLAR D F GUARD, MUD D F177N 00 DAMPER, LOCATING D F819R 10 TAG, WARNING

36 FIG. 22 REAR ARM PART DESCRIPTION 1 11D F REAR ARM COMP BEARING BUSH, SOLID OIL SEAL (DC ) X 2219X 00 COVER OIL SEAL ( ) D F BUSH BOLT WASHER, PLATE NUT, U FLANGE BEARING OIL SEAL Y1 COLLAR D F217A 00 ARM, RELAY JN F217M 00 ARM BEARING BEARING X00 BOLT NUT, SELF-LOCKING G9 WASHER, PLATE NUT, U V0 COLLAR W0 COLLAR D F SEAL, GUARD C SCREW, D F CLAMP, HOSE BOLT, FLANGE

37 FIG. 22 REAR ARM PART DESCRIPTION 28 11D F CASE, CHAIN RIVET YR SHAFT, PIVOT

38 FIG. 23 REAR SUSPENSION PART DESCRIPTION 1 11D F SHOCK ABSORBER ASSY, REAR BOLT, FLANGE NUT, SELF-LOCKING BOLT NUT, U FLANGE J1 WASHER, PLATE

39 FIG. 24 STEERING PART DESCRIPTION BEARING BEARING W COVER, BALL RACE NUT WASHER, PLATE YF WASHER, SPECIAL NUT, CROWN T0 WASHER, PLATE D F HANDLE CROWN COMP BOLT, FLANGE E HOLDER, HANDLE UPPER SL FOR SMX,BWC AJ HOLDER, HANDLE LOWER SL FOR SMX,BWC WASHER, PLATE BOLT, FLANGE NUT, U FLANGE

40 FIG. 25 FRONT FORK PART DESCRIPTION 1 11D F FRONT FORK ASSY (L.H) D F TUBE, OUTER (LEFT) D F EMBLEM D F INNER TUBE COMP XJ L0.PISTON, FRONT FORK D F CYLINDER COMP., FRONT FORK VK F RING, PISTON VK F SPRING, REBOUND VK F SPINDLE, TAPER (PAIOLI) 10 3XJ L0.METAL, SLIDE DA L0.OIL SEAL VK F WASHER, OIL SEAL (PAIOLI) 13 5VK F RING, SNAP (PAIOLI) 14 4DA L0.SEAL, DUST D F SPRING, FRONT FORK D F BOLT, CAP V L0.O-RING JH F GASKET (PAIOLI) 19 5VK F BOLT, HEXAGON SOCKET HEAD (PAIOLI) 20 11D F SPACER VK F WASHER, SPRING UPPER (PAIOLI) 22 11D F FRONT FORK ASSY (R.H) D F TUBE, OUTER (RIGHT) D F EMBLEM D F INNER TUBE COMP XJ L0.PISTON, FRONT FORK D F CYLINDER COMP., FRONT FORK

41 FIG. 25 FRONT FORK PART DESCRIPTION 28 5VK F RING, PISTON VK F SPRING, REBOUND VK F SPINDLE, TAPER (PAIOLI) 31 3XJ L0.METAL, SLIDE DA L0.OIL SEAL VK F WASHER, OIL SEAL (PAIOLI) 34 5VK F RING, SNAP (PAIOLI) 35 4DA L0.SEAL, DUST D F SPRING, FRONT FORK D F BOLT, CAP V L0.O-RING JH F GASKET (PAIOLI) 40 5VK F BOLT, HEXAGON SOCKET HEAD (PAIOLI) 41 11D F SPACER VK F WASHER, SPRING UPPER (PAIOLI) 43 5VK F BOLT, AXLE HOLDER VK F UNDER BRACKET COMP SE F BOLT, SPECIAL (PAIOLI) 46 11D F BOOT D F BAND SCREW, PANHEAD (+) D F HANDLE, STANDING BOLT, FLANGE

42 FIG. 26 FUEL TANK PART DESCRIPTION 1 11D XF P0 FUEL TANK COMP FOR SMX 11D XF P1 FUEL TANK COMP FOR BWC1 11D XF P2 FUEL TANK COMP FOR YNS5 2 11D F GRAPHIC SET FOR SMX 11D F GRAPHIC SET FOR BWC1 11D F GRAPHIC SET FOR YNS5 3 11D CAP ASSY BOLT, HEXAGON SOCKET HEAD BOLT D F BRACKET, FUEL TANK BOLT, FLANGE M03 WASHER, PLATE D F DAMPER, LOCATING L3 COLLAR D F BOLT, SEAT FITTING D F PROTECTOR, FUEL TANK D F HOLDER, TOOL D F TOOL KIT D F413B 00 EMBLEM D FUEL PUMP COMP YK F BRACKET, FUEL PUMP JW O-RING BOLT D F137W 00 SCOOP, AIR D F STAY, FUEL TANK BOLT, FLANGE X19 BOLT,HEX. SOCKET BUTTON

43 FIG. 26 FUEL TANK PART DESCRIPTION X28 WASHER, PLATE D F836U 00 DAMPER, LOCATING D F STAY, FUEL TANK D F137X 00 SCOOP, AIR D F ROD D F412G 00 COLLAR D F DAMPER, LOCATING CLAMP YK PIPE, FUEL D F PIPE, OVERFLOW CLIP YK F JOINT X00 CLAMP D F LABEL, WARNING SU F415E 00 LABEL, CAUTION X01 WASHER, PLATE D F GROMMET

44 FIG. 27 SEAT PART DESCRIPTION 1 11D F SEMI-DOUBLE SEAT ASSY D F COVER, SEAT YK F PAD, SEAT D F COVER D F474A 00 ASSIST, GRIP D F COVER D F474W 00 ASSIST,GRIP BOLT, FLANGE D F PLUG D F COVER D F471K 00 COVER, TAIL X19 BOLT,HEX. SOCKET BUTTON D F176B 00 TUNING FORK MARK X01 COLLAR NUT, SELF-LOCKING SCREW, TAPPING SCREW, TAPPING AD F SEAT LOCK ASSY X04 WASHER, PLATE BOLT, BUTTON HEAD TV W ROTOR SET D F175H 00 STAY, LOCK BOLT, BUTTON HEAD BOLT, FLANGE NUT, SPRING D F478E 00 CABLE, SEAT LOCK D F483H 00 BAND

45 FIG. 27 SEAT PART DESCRIPTION PLUG D F8199 E0 MANUAL,OWNER'S UR ENGLISH 11D F8199 F0 MANUAL,OWNER'S UR FRENCH 11D F8199 G0 MANUAL,OWNER'S UR GERMAN 11D F8199 H0 MANUAL,OWNER'S UR ITALIAN 11D F8199 S0 MANUAL,OWNER'S UR SPANISH 11D F8199 D0 MANUAL,OWNER'S 1 UR DUTCH 11D F8199 P0 MANUAL,OWNER'S 1 UR PORTUGUESE 39

46 FIG. 28 FRONT WHEEL PART DESCRIPTION 1 11D F HUB, FRONT D F SPACER, BEARING XN BEARING OIL SEAL X00 RIM ( ) D F SPOKE SET, FRONT TIRE (90/90-21M/C 54S) UR METZELER TOURA TIRE (90/90-21M/C 54T) UR MICHELIN SIRAC 8 * TUBE ( 21 ) LM UR * TUBE LM UR 9 * BAND, RIM ( ) LM UR. MICHELIN * BAND, RIM LM UR 10 3HT BALANCER, WHEEL (15G) VK F COLLAR, WHEEL VK AXLE, WHEEL VK F COLLAR, WHEEL

47 FIG. 29 FRONT BRAKE PART DESCRIPTION 1 11D F580T 00 CALIPER ASSY (LEFT) D F PAD, CALIPER D7 F PIN, PAD D7 F SCREW, BLEED (BREMBO) 5 5DS F CAP (BREMBO) 6 5DS F SUPPORT, PAD (BREMBO) 7 5DS F BOOT, CALIPER (BREMBO) 8 11D F580U 00 CALIPER ASSY (RIGHT) D F PAD, CALIPER D7 F PIN, PAD D7 F SCREW, BLEED (BREMBO) 12 5DS F CAP (BREMBO) 13 5DS F SUPPORT, PAD (BREMBO) 14 5DS F BOOT, CALIPER (BREMBO) BOLT, FLANGE VK F581T 00 DISK BRAKE ASSY G6 BOLT

48 FIG. 30 REAR WHEEL PART DESCRIPTION 1 5VK HUB, REAR SPACER BEARING OIL SEAL VK CLUTCH, HUB BEARING VJ COLLAR, WHEEL OIL SEAL BOLT, STUD VK SPROCKET, DRIVEN (45T) NUT, U FLANGE Y DAMPER VK F SPOKE SET, REAR X00 RIM TIRE (130/80-17 M/C 65S) UR METZELER TOURA TIRE (130/80-17 M/C 65T) UR MICHELIN SIRAC 16 * TUBE ( 21 ) LM UR * TUBE LM UR 17 * BAND, RIM (21) LM UR * BAND, RIM ( ) LM UR MICHELIN 18 3HT BALANCER, WHEEL (15G) X CHAIN S AXLE, WHEEL S F PULLER, CHAIN S F PULLER, CHAIN BOLT NUT, FLANGE

49 FIG. 30 REAR WHEEL PART DESCRIPTION COLLAR COLLAR NUT, U FLANGE

50 FIG. 31 REAR BRAKE PART DESCRIPTION 1 5VK F580W 00 CALIPER ASSY, REAR (BREMBO) 2 5VK W BRAKE PAD KIT (BREMBO) 3 5VK F PIN, PAD (BREMBO) 4 5VK F SUPPORT, PAD (BREMBO) 5 5DS F CAP (BREMBO) 6 5SE F SCREW, BLEED (BREMBO) 7 5DS F BOOT, CALIPER (BREMBO) 8 5VK F582W 00 DISK, REAR BRAKE F3 BOLT

51 FIG. 32 STEERING HANDLE & CABLE PART DESCRIPTION 1 11D F HANDLEBAR YR GRIP ASSY YR GRIP (LEFT) D F END, GRIP VK F CABLE, THROTTLE VK F CABLE, THROTTLE E BOOT, CABLE VK F CABLE, CLUTCH VK F REAR VIEW MIRROR ASSY (LEFT) VK F REAR VIEW MIRROR ASSY (RIGHT)

52 FIG. 33 FRONT MASTER CYLINDER PART DESCRIPTION 1 5PS W MASTER CYLINDER SUB ASSY VS W CYLINDER KIT, MASTER VS CAP, RESERVOIR VS BUSH,DIAPHRAGM S GASKET, DIAPHRAGM VS 2589H 00.SCREW VS 2589F 00 BOLT, LEVER NUT, U VS LEVER VS BOLT VS BRACKET, MASTER CYLINDER HM FRONT STOP SWITCH ASSY SCREW, PAN HEAD WASHER, SPRING WASHER, PLATE D F HOSE, BRAKE X03 BOLT, UNION X07 WASHER, PLATE BOLT, FLANGE

53 FIG. 34 STAND & FOOTREST PART DESCRIPTION 1 11D F STAND, SIDE D F BRACKET, SIDE STAND X16 BOLT, FLANGE D F COLLAR X01 SPRING, TENSION X21 WASHER, PLATE M 10 NUT, U BOLT, HEXAGON SOCKET HEAD LD FOOTREST LD COVER, FOOTREST BOLT SPRING, TORSION D F BRACKET, FOOTREST PIN, CLEVIS PIN, COTTER BOLT, FLANGE NUT, SELF-LOCKING LD FOOTREST LD COVER, FOOTREST BOLT SPRING, TORSION PIN, CLEVIS PIN, COTTER D F BRACKET, FOOTREST D F741L 00 BRACKET D F743A 00 BAR, REAR FOOTREST B9 F COVER, FOOTREST

54 FIG. 34 STAND & FOOTREST PART DESCRIPTION SCREW, PAN HEAD SPRING, COMPRESSION BALL JJ WASHER, SPECIAL BOLT, FLANGE COLLAR NUT, U FLANGE BOLT, HEXAGON SOCKET HEAD D F742L 00 BRACKET D F743G 00 BAR, REAR FOOTREST B9 F COVER, FOOTREST SCREW, PAN HEAD SPRING, COMPRESSION JJ WASHER, SPECIAL BALL COLLAR NUT, U FLANGE

55 FIG. 35 REAR MASTER CYLINDER PART DESCRIPTION 1 11D F PEDAL, BRAKE D F SPRING, RETURN YK F COLLAR O-RING BOLT, BUTTON HEAD L3 WASHER, PLATE D F PLATE BOLT, BUTTON HEAD VK 2583V 00 RR. MASTER CYLINDER ASSY BN W CYLINDER KIT, MASTER O-RING VN CIRCLIP ML 2582A 50.JOINT YK JOINT SS NUT KW PIN, BRAKE ROD PIN, CLEVIS WASHER, PLATE PIN, COTTER D F HOSE, BRAKE X07 WASHER, PLATE X03 BOLT, UNION D H STOP SWITCH ASSY JJ TANK, RESERVOIR XP CAP, RESERVOIR VN GASKET, DIAPHRAGM VN BUSH,DIAPHRAGM

56 FIG. 35 REAR MASTER CYLINDER PART DESCRIPTION 28 11D HOSE, RESERVOIR CLIP BOLT, WITH WASHER

57 FIG. 36 COWLING PART DESCRIPTION 1 11D F P0 BODY, COWLING FOR SMX 11D F P1 BODY, COWLING FOR BWC1 11D F P2 BODY, COWLING FOR YNS5 2 11D F842M 00 COVER D F836L 00 PANEL, INNER NUT VW F NUT,PLATE X02 COLLAR BOLT X09 COLLAR X20 BOLT,HEX. SOCKET BUTTON BOLT, FLANGE D F WINDSHIELD D F836B 00 TUNING FORK MARK SCREW, ROUND HEAD NUT D F842N 00 COVER D F836M 00 PANEL, INNER D F836U 00 DAMPER, LOCATING

58 FIG. 37 GENERATOR PART DESCRIPTION 1 5VK STATOR ASSY VK ROTOR ASSY BOLT, BUTTON HEAD BOLT X08 WASHER, PLATE

59 FIG. 38 FLASHER LIGHT PART DESCRIPTION 1 11D H FRONT FLASHER LIGHT ASSY D7 H LENS, FLASHER VK H BULB, FLASHER (12V/10W) SCREW, TAPPING D H FRONT FLASHER LIGHT ASSY D7 H LENS, FLASHER VK H BULB, FLASHER (12V/10W) SCREW, TAPPING M 06 BOLT X01 COLLAR NUT, SELF-LOCKING D H REAR FLASHER LIGHT ASSY D7 H LENS, FLASHER VK H BULB, FLASHER (12V/10W) SCREW, TAPPING D H REAR FLASHER LIGHT ASSY D7 H LENS, FLASHER VK H BULB, FLASHER (12V/10W) SCREW, TAPPING M 06 BOLT NUT, SELF-LOCKING M31 COLLAR

60 FIG. 39 METER PART DESCRIPTION 1 11D H METER ASSY CH H DAMPER SCREW, TAPPING D F836K 00 PANEL, INNER GROMMET X17 BOLT,HEX. SOCKET BUTTON X38 COLLAR VW F NUT,PLATE D F STAY BOLT, FLANGE NUT, SELF-LOCKING

61 FIG. 40 HEADLIGHT PART DESCRIPTION 1 11D H410A 00 HEADLIGHT UNIT COMP JN H GROMMET B2 H BULB, HEADLIGHT (H7, 12V-55W) B2 H PILOT LIGHT ASSY D H CORD ASSY L3 COLLAR GROMMET M WASHER BOLT, FLANGE

62 FIG. 41 TAILLIGHT PART DESCRIPTION 1 11D H TAILLIGHT UNIT ASSY SCREW, TAPPING D H PROTECTER, WIRE HARNESS L BOLT, BUTTON HEAD X41 COLLAR D F REINF. COMP X NUT,PLATE D F BRACKET, LICENSE SCREW, TAPPING BOLT, BUTTON HEAD X14 WASHER, PLATE GROMMET X42 COLLAR D H LICENCE LIGHT UNIT ASSY YK H BODY, LICENCE LIGHT YK H BASE, LICENCE LIGHT L SCREW, TAPPING *.BULB (12V-5W) LM 19 11D H CORD, LICENCE LIGHT L WASHER L NUT, FLANGE YK H REAR REFLECTOR ASSY WASHER L NUT, FLANGE SH H BRACKET, LICENCE M BOLT, FLANGE X14 WASHER, PLATE

63 FIG. 41 TAILLIGHT PART DESCRIPTION L NUT, FLANGE L BOLT, BUTTON HEAD

64 FIG. 42 HANDLE SWITCH & LEVER PART DESCRIPTION 1 11D H HOLDER, LEVER D H LEVER YX SWITCH SCREW, FLAT HEAD D H BOLT, CABLE ADJUSTING D7 H NUT, ADJUSTING D7 H BOLT, LEVER NUT, SELF-LOCKING D H HOLDER, LEVER LOWER D H BOLT VK SWITCH, HANDLE SCREW, PAN HEAD SCREW, PAN HEAD VK SWITCH, HANDLE SCREW, PAN HEAD WASHER, PLATE SCREW, PAN HEAD SCREW, PAN HEAD D H COVER, CONNECTER CLAMP

65 FIG. 43 ELECTRICAL 1 PART DESCRIPTION 1 4XY RECTIFIER & REGULATOR ASSY D F BRACKET, REGULATOR COLLAR GROMMET WASHER, PLATE BOLT, FLANGE FL BATTERY ASSY (GT9B-4) D H WIRE, MINUS LEAD YK WIRE, PLUS LEAD GV H BAND, SWITCH CORD AJ F BAND CLAMP D H WIRE HARNESS ASSY JJ FUSE (7.5A-BL) JJ FUSE (10A-BL) JJ FUSE (20A-BL) D H BRACKET, UNIT COLLAR L NUT, FLANGE NUT, SELF U-FLANGE X19 BOLT,HEX. SOCKET BUTTON VK PLUG CAP ASSY GV IGNITION COIL ASSY M WASHER M 05 BOLT D W MAIN SW. IMMOBILIZER KIT D 8591A 00.ENGINE CONTROL UNIT ASSY

66 FIG. 43 ELECTRICAL 1 PART DESCRIPTION 28 5YK 8255P 00.IMMOBILIZER. UNIT COMP SL SCREW SL BLANK KEY AP G5 BOLT D H COVER, MAIN SWITCH BOLT,HEX. SOCKET BUTTON

67 FIG. 44 ELECTRICAL 2 PART DESCRIPTION 1 1AE NEUTRAL SWITCH ASSY X00 O-RING BOLT, HEXAGON SOCKET HEAD D SENSOR, SPEED D O-RING GY FLASHER RELAY ASSY VK RELAY ASSY S5 H SENSOR, LEAN ANGLE SCREW, TAPPING A2 WASHER, PLATE SV STARTER RELAY ASSY AE FUSE (30A-BL) BOLT, FLANGE D H STAY, RELAY COLLAR M BOLT, FLANGE EA RELAY ASSY EA HOLDER, RELAY PS SENSOR, PRESSURE L NUT, FLANGE PS THERMOSENSOR ASSY X00 GASKET VK H HORN M BOLT, FLANGE D H COVER, HORN VU SENSOR, AIR TEMPRATURE CA GROMMET

68 FIG. 44 ELECTRICAL 2 PART DESCRIPTION 28 5VS SWITCH, SIDE STAND BOLT, BUTTON HEAD NUT, U FLANGE BOLT

69 NUMERICAL INDEX PART PART PART PART PART PART 4G VK VK VK VK VK VK VK VK VK VK VK VK VK YF YF G H VK VK BP DW VK VK VK VK VK VK VK H VK VK VK VK VK VK LP AJ LP D X WK VK D YK VK D YK PS CC CA VK VK YF EL VK VK VK VK YF VK JN U TA X VK VK VK XV VK JG JG VK VK JW VK UN UN J X YR V X V X 2219X C XJ L DA L DA L XJ L XJ L V L W YF E AJ JW D VK VK Y VK VJ S HT VK ML 2582A VK 2583V VS XP S VN VN VS VN VS JJ D VS 2589F VS 2589H YR YR VS E SS YK KW LD LD LD JJ D VK VK SV EA VK EA XY FL SL YK AE JJ JJ JJ GV VK PS SL AE YK 8255P VS YX GY D VS VK VK HM PS P VU D 8591A B9 8592A VK E D E111B VK E111F D E112B D E113B D E113B YK E D E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E D E D E240J D E240K VK E VK E YK E243A YK E244G D E VK E VK E D E VK E D E D E B2 E D E B2 E B2 E VK E VK E VK E VK E D E D E VK E D E D E441A D E441E D E D E443E D E D E D E D E YK E YK E YK E D E D E D E D E D E D E D E YK E D E D E D E CH E D E YK E477R YK E477T D E D E D E D E VK E VK E D E D E VK E VK E D E VK E VK E VK E VK E VK E D E D E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E VK E D E

70 NUMERICAL INDEX PART PART PART PART PART PART 5VK E VK E VK E VK E VK E VK E D F D F YK F117B A D F118W D F D F D F D F137W D F137X YK F D F D F D F D F D F P D F P D F P D F D F D F D F VW F D F174A D F174T VK F D F175H D F D F176B DS F D F D F D F177G D F177M D F177N D F D F D F D F D F D F D F217A JN F217M D F D F D F D F D F D F D F D F D F VK F D F D F VK F VK F VK F VK F VK F JH F D F VK F VK F D F D F AJ F VK F SE F D F D F D F D F412G D F413B D F SU F415E D F D F D F D F D F D F D F D F D F YK F D F YK F D F D F471K D F YK F D F474A D F474W D F AD F D F478E D F483H D F D F D F D F D F D F VK F VK F VK F S F S F D F580T D F580U VK F580W D F VK F581T SE F D7 F DS F DS F VK F582W D F D F DS F DS F VK F D7 F VK F D F D F VK F VK F VK F VK F VK F D F YK F D F D F D F D F D F741L D F742L D F743A D F743G D F D F B9 F D F D F D F D F8199 D D F8199 E D F8199 F D F8199 G D F8199 H D F8199 P D F8199 S D F819R DS F D F P D F P D F P D F D F836B D F836K D F836L D F836M D F836U D F D F842M D F842N D H VK H VK H VK H VK H182A VK H VK H VK H VK H SX H D H D H D H D H S5 H D H D H D H D H D H VK H D7 H D H D7 H D H D H VK H D H D H CH H D H D H D7 H GV H D7 H D H D H410A B2 H D H B2 H JN H D H SH H D H YK H D H YK H YK H D H VS W BN W VK W TV W PS W D W VK WE VK WE VK WE D XF P D XF P D XF P X X X X