Professional G Series Parts Manual

Transcription

1 Professional G Series Parts Manual Models 00 - G Series 0 - G Series 0 - G Series 000E /0 Supercedes 000, A, B,C, D Printed in USA

2 THE MANUAL Before you operate your unit, carefully and completely read manuals supplied with the unit. The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance. For your safety and the safety of others always read, understand, and follow all DANGER, WARNING, and CAUTION messages found in manuals and on safety decals. Hardware descriptions are given in decimals. Decimals to Fractions.0 /. /. /. /. /. /.0 /.0 /. /. /. /. /. /. /.00 /.00 SERVICE AND REPLACEMENT PARTS When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit and engine. Numbers are located on the product registration card in the unit literature package. They are printed on a serial number label, located on the frame of your unit. Record Unit Model and Serial numbers here: PRODUCT REGISTRATION A warranty registration card must be filled out, signed, and returned at time of purchase. This card activates the warranty. Claims meeting requirements during limited warranty period will be honored. YOUR SATISFACTION IS IMPORTANT Questions? Please follow these helpful steps:. Refer to the manuals supplied with your unit. They will guide you through safe and proper operation and maintenance. They contain specifications on your unit. If your questions are not answered in these manuals, go to step number two.. Contact Your Dealer. Our dealers will be happy to supply any service or advice required to keep your unit operating at peak efficiency. A factory trained staff is available to support your equipment needs. They stock genuine Gravely parts and lubricants manufactured with the same precision and skill as the original. If your questions are not resolved by the support staff, ask for the manager or owner. When contacting your Dealer supply your model and serial numbers. TO SPEED PARTS ORDERING:. Know the model and serial numbers of your unit.. Know the part number required.. Know the quantity required.. Know the part description. Record Engine Model and Serial numbers here: UNAUTHORIZED REPLACEMENT PARTS Use only Gravely replacement parts. The replacement of any part on this vehicle with anything other than a Gravely authorized replacement part may adversely affect the performance, durability, or safety of this unit and may void the warranty. Gravely disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts.

3 MODELS Model 00 H.P. Briggs & Stratton with Hydraulic Lift Serial No and up Model 0. HP Robin Engine with Hydraulic Lift Serial No and up Model 0 0. H.P. Robin with Hydraulic Lift Serial No and up TABLE OF CONTENTS DECALS Decals TRANSMISSION Transmission Number One Shaft - Forward Clutch Number Two Shaft - Reverse Clutch Number Three Shaft - rd and th Gear Number Four Shaft - Idler Number Five Shaft - st and nd Gear Number Six Shaft - Brake/Sliding Gear Number Seven Shaft - Pinion/Final Drive Number Eight Shaft - Differential Assembly Number Nine Shaft - PTO Clutch Number Ten Shaft - PTO Drive Assembly Number Eleven - Fwd-Rev Clutch Assembly Number Twelve - Transmission Case Assembly.... Number Thirteen Transmission Cover FRAME, DECK, SEAT AND WHEELS Frame Hood and Grille Rear Deck and Seat Rear Hitch Front and Rear Wheels HYDRAULICS Manual Lift Hydraulic System STEERING Steering -. & HP Units Steering - 0. HP Units Direction Control Transmission Controls Brake Linkage ENGINE, FUEL AND EXHAUST Robin -. HP Units Briggs and Stratton - HP Units Robin - 0. HP Units ELECTRICAL Electrical System Continuity Diagrams Wiring Diagrams Copyright 000, 00 Ariens Company

4 DECALS Model 00, 0, 0

5 DECALS Model 00, 0, 0 0 Decal-E-System Warning 000 Decal-G Series Cover Plate (0) 000 Decal-G Series Cover Plate (00, 0) 0000 Decal-Model -G (0) 000 Decal-Model -G (00) 000 Decal-Model 0-G (0) 0 Decal-Caution 000 Decal-G-Series Maintenance 0000 Decal-Hood, G-Series (L.H.) 0000 Decal-Hood, G-Series (R.H.) 000 Decal-Rear Deck

6 TRANSMISSION Model 00, 0, 0 0 PJ00 Page No. Shaft-Forward Clutch Page No. Shaft-Reverse Clutch Page No. Shaft-rd and th Gear Page No. Shaft-Idler Page No. Shaft-st and nd Gear Page 0 No. Shaft-Brake-Sliding Gear Page No. Shaft-Pinion-Final Drive Page No. Shaft-Differential Assembly Page No. Shaft-PTO Clutch 0 Page No. 0 Shaft-PTO Drive Assembly Page No. Fwd-Rev Clutch Assembly Page No. Transmission Case Assembly Page No. Transmission Cover Assembly

7 NUMBER ONE SHAFT - FORWARD CLUTCH Model 00, 0, PJ00 0 Shaft, Forward Clutch Key, Woodruff. x. Key, Woodruff. x. 0 Bearing, Roller. x.00 x.0 00 Assembly, Gear and Bearing 00 Washer, Hardened-Thrust. x. x.0 00 Bearing, Needle Thrust. x. x.0 0 Weldment, Shifter 00 Weldment, Shift Rail 0 00 Gear, Spur SP 0 Diametral Pitch Teeth 000 Assembly, Gear and Bearing 00 Washer, Thrust Hardened. x. x.0 0 Ring, Retaining-Internal. x.0 00 Gear, Bevel 000 Gear, 0 Diametral Pitch Teeth x. 000 Washer, Hardened-Thrust. x. x.0 00 Spring-Compression.0 x.0 x.00 0 Pin-Roll. x.00 0 Arm, Shifter 0 0 Washer-Felt. x.00 x.0 0 Bushing, Flange-Bronze. x.0 x Seal. x. x. 000 Hub,Clutch 0 Seal. x. x. 0 Bearing-Ball. x. x.0 0 Ring-Retaining-Internal. x. 0 Ring-Retaining-External. x.0 0 Bearing-Needle. x.00 x.

8 Model 00, 0, 0 NUMBER TWO SHAFT - REVERSE CLUTCH 0 PJ00 Key-Woodruff. x. 00 Shaft, Splined Reverse Clutch 00 Washer-Hardened-Thrust. x. x.0 00 Bearing-Needle Thrust. x. x Gear,Idler Assembly 0 Bearing-Roller. x.0 x Gear,0 Diametral Pitch Teeth x. 0 Ring-Retaining-Internal. x.0 00 Washer-Thrust-Hardened. x. x Assembly, Reverse Gear and Bearing 00 Spring-Compression.0 x.0 x.00 0 Ring-Retaining-External. x.0 0 Ring-Retaining-Internal. x. 0 Bearing-Ball. x. x. 0 Seal. x.00 x. 0 Hub,Clutch 00 Seal. x. x. 00 Bearing-Needle. x.00 x.

9 NUMBER THREE, FOUR AND FIVE SHAFTS NUMBER THREE - RD AND TH GEAR Model 00, 0, 0 PJ00 NUMBER FOUR - IDLER PJ00 NUMBER FIVE - ST AND ND GEAR 0 PJ Washer-Thrust.0 x. x.0 0 Bushing-Sleeve Steel.0 x. x. 0 Gear 0 Shaft, Splined 0 Gear, 0 Diametral Pitch Teeth x. 0 Gear, 0 Diametral Pitch 0 Teeth x.0 0 Bearing-Needle. x. x. 0 Shaft, Splined 0 Gear, 0 Diametral Pitch 0 Teeth x Bushing-Sleeve Steel.0 x. x. 0 Shaft, Splined 0 Bearing-Needle. x.00 x.

10 NUMBER SIX SHAFT - BRAKE / SLIDING GEAR Model 00, 0, PJ0 000 Bolt-Hex.0- x. Grade 000 Washer-Flat-Steel. x.0 x.0 0 Bushing-Sleeve Steel. x. x Nut-Locking-Center.- 00 Assembly, Brake Band 0 Drum-Brake 0 Pin-Roll. x.00 0 Arm, Shifter 0 Washer-Felt. x.00 x Arm, Shifter 0 Key-Woodruff Hard. x. Hard 0 Bushing-Flange Bronze. x. x. 0 Seal. x. x. 00 O-Ring. x. x.0 00 Weldment, st and rd Shifter 0 Weldment, nd and th Shifter 0 Gear, Diametral Pitch Teeth x. 0 Ring-Retaining External. x. 00 Shaft, Slide Gear 0 0 Gear, Sliding 0 Diametral Pitch Teeth x. 0 Gear, Sliding 0 Diametral Pitch 0 Teeth x. 000 Washer-Hardened-Thrust. x. x.0 00 Weldment, Rail Shift Fork and Pin-Roll. x. 00 Weldment, Rail Shift Fork and 0 Bearing-Needle. x.00 x. 0

11 NUMBER SEVEN AND EIGHT SHAFTS Model 00, 0, 0 NUMBER SEVEN -PINION / FINAL DRIVE PJ0 NUMBER EIGHT - DIFFERENTIAL ASSEMBLY 0 0 PJ0 00 Washer-Hardened-Thrust.00 x. x.0 0 Gear, Diametral Pitch 0 Teeth x. 0 Pinion / Final Drive 0 Bearing-Needle.00 x. x. 000 Nut-Locking-Center.- 00 Nut-Hex.- Grade 0 Bolt-Hex.- x. Grade 00 Axle, Bevel Gear Differential 00 Bearing-Ball. x. x Cap, Differential End 00 Ring-Retaining-External. x.0 0 Pinion Bevel 0 Block, Drive 0 Gear, Final Drive 00 Gear, Bevel 0 Pin, Spider Pinion Key-Woodruff. x.

12 NUMBER NINE SHAFT - PTO CLUTCH Model 00, 0, PJ0 00 Ring-Retaining-External. x.0 00 Lever,PTO Key-Woodruff. x. 0 Ring-Retaining-External. x.0 0 Bearing-Ball. x. x. 0 Cup, Clutch 0 Assembly, Clutch Cone Bearing 0 Cup, Clutch 0 Bearing-Roller. x.00 x Bushing-Sleeve Steel. x.00 x. 00 Shaft, PTO Yoke 00 O-Ring. x. x.0 00 Yoke, PTO 000 Washer-Hardened-Thrust. x. x.0 0 Bushing-Sleeve.00 x. x Assembly, Shifting Collar 0 Washer-Thrust. x.00 x.0 0 Bearing-Needle-Thrust.00 x. x.0 0 Sleeve, PTO Throw-Out 0 0 Spring-Compression. x.0 0 Gear, Spur PTO 0 Diametral Pitch Teeth 0 Ring-Retaining.0 x. 0 Shaft, PTO Clutch 000 AR Kit, Sleeve and Spring

13 NUMBER TEN AND ELEVEN SHAFTS Model 00, 0, 0 NUMBER TEN SHAFT - PTO DRIVE ASSEMBLY PJ0 NUMBER ELEVEN - FORWARD / REVERSE CLUTCH ASSEMBLY Bolt-Hex.0-0 x Washer-Flat-Steel. x. x.0 0 Gear, Spur PTO 0 Diametral Pitch Teeth 0 Bushing-Sleeve Steel.0 x. x. 00 Bearing-Assembly.00 x. x Shaft, PTO 0 Seal. x. x. 0 Rivet (Bag of 0-00) 00 Lining, Clutch 0 0 Ring, Clutch 0 Assembly, Clutch and Ring 00 Bearing-Ball. x. x. 0 Pin, Clutch Spring 0 Trunion, Forward-Reverse Clutch 0000 Pin-Cotter.0 x. 0 Disc,Clutch PJ00

14 NUMBER TWELVE - TRANSMISSION CASE ASSEMBLY Model 00, 0, PJ Washer-Locking. x Bolt-Hex.- x.00 Grade 000 Bearing-Needle. x.00 x.0 00 Cap, Front PTO 0 Seal. x. x Plug, Cup.0 0 Ball. 0 Spring-Compression.0 x.0 x.0 0 Plug-Pipe. Square Head Unfinished Steel Pin, Interlock Plug, Cup. 00 Assembly, Transmission Case 0 Cap, Pipe.0 NPT 0 Spring-Compression.0 x.0 x Nipple, Pipe.0 x.0 Unfinished Steel 0 Plate, Cover 000 Washer-Flat-Steel. x. x Bolt-Hex.- x. Grade 0000 Plug-Pipe.0 Square Head Unfinished Steel Elbow.0 x 0 Straight Unfinished 000 Gasket 0 Retainer, Axle Bearing 00 Bearing Ball. x. x.0 0 Ring-Retaining-External. x Bolt-Hex.0- x. Grade 00 Seal. x. x Gasket, Cover Plate 000 Nut-Locking-Center.- 00 Gasket-Transmission Cover

15 NUMBER THIRTEEN - TRANSMISSION COVER ASSEMBLY Model 00, 0, 0 0 PJ Bolt-Hex.0-X. Grade 00 Seal. x. x.0 0 Ring-Retaining-External. x.0 00 Bearing-Ball. x. x.0 Sealed 00 Axle Bearing Retainer 000 Gasket 00 Assembly, Transmission Cover 00 Plug-Pipe. Suare Head Unfinished Steel 000 Bolt-Hex.- x.00 Grade 0 00 Pin-Dowel. x. 000 Bolt-Hex.- x. Grade 000 Bolt-Hex.- x.0 Grade

16 FRAME Model 00, 0, 0 PJ

17 FRAME Model 00, 0, 0 0 Tank Support 00 Rod, Tank 000 Nut-Locking-Center Screw-Machine.-0 x. 000 Bolt-Hex.-0 x. Grade 00 Instrument Panel 0 Decal, G Series Instructions Panel 000 Screw-Machine - x. Hex Washer Head 0 Bumper 00 Bracket, Instrument Panel 0 00 Bracket, Instrument Panel Left Hand 000 Bracket, Instrument Panel Right Hand 00 Support Instrument 000 Screw-Tapping.-0 x. Hex Washer Head 0 Plate, Control Cover 0 Decal, G-Series Cover Plate (0) 0 Decal, G-Series Cover Plate (00, 0) 0000 Bolt-Hex.- x. Grade 00 Bracket, Interlock Switch 0000 Bolt-Hex.- x. Grade 00 Bracket, Bushing Lock 000 Nut-Hex.0-00 Bushing-Flange Nylon. x.00 x. x Bolt-Hex.0- x.0 Grade 000 Bolt-Hex.-0 x. Grade 000 Washer-Flat-Steel. x. x.0 0 Bushing-Sleeve Steel. x. x. 0 Bumper, Seat 0 Bracket, Rear Hitch 000 Nut-Locking-Center.0-0 Plate, Forward-Reverse Mounting 000 Nut-Locking-Center Pin-Hair-Internal. x Nut-Locking-Center Bolt-Hex.0-0 x Nut-Lug Rod, Frame External Brace 00 Bracket,Fender Hold-Up 0 Weldment, Frame 00 AR Weldment, Mower Bracket Right Hand 00 AR Weldment, Mower Bracket Left Hand 000 Nut-Locking-Nylon - with Insert Rivet-Solid.0 x. 000 Latch, Attachment Plate,Mower Bracket

18 I HOOD AND GRILLE Model 00, 0, W 0 0 PJ000

19 HOOD AND GRILLE Model 00, 0, 0 0 Hood, Tractor 000 Screw-Machine.-0 x. 0 Latch, Flexible 0 Rivet-Pop. x. 0 Bracket, Hood Latch Mounting 000 Screw-Tapping - x.0 Hex Washer Head 000 Nut-Locking-Center Washer-Flat-Steel. x. x Bolt-Round Head Square Neck.-0 x. Grade Ring, Head Light Retainer 000 Bolt-Hex.-0 x.00 Grade 0 Panel, Headlight Reflector 0 Bezel, Headlight 0 Panel, Headlight Lense 0000 Nut-Locking-Nylon 0- with Insert 000 Screw-Machine 0- x. Hex Washer Head 0 Grill 0000 Screw-Tapping.-0 x.0 Hex Washer Head 000 Nut-Locking-Center Washer-Flat-Steel. x.00 x.0 0 Grommet 00 Hinge, Hood-Left Hand 00 Hinge, Hood-Right Hand 0 Spacer- Flanged. x.0 x. x. 000 Nut-Locking-Center Bushing-Sleeve Steel. x.00 x Bolt-Hex.- x.00 Grade 000 Washer-Flat-Steel.X.X Bolt-Hex.- x. Grade 0 Panel, Side Left Hand 0 Panel, Side Right Hand Bolt-Hex.- x.00 Grade

20 REAR DECK AND SEAT Model 00, 0, PJ00 0

21 REAR DECK AND SEAT Model 00, 0, 0 0 Reflector 000 Screw-Machine 0- x.0 Hex Washer Head 000 Nut-Locking 0- Nylon 00 Bracket, Seat Support 00 Weldment, Seat Pan Head Notched 0 Strap, Fender Hold-Up 0000 Pin-Cotter.0 x. 00 Pin-Clevis. x Bolt-Hex.- x.00 Grade Washer-Flat-Steel. x. x.0 0 Bushing-Flange. x. x. x. 0 Bracket, Seat 000 Heat Shield 0. x (00, 0) 000 Heat Shield x (0) 000 Seat, V-0 High Back 0000 Bolt-Hex.- x. Grade 0000 Washer-Locking. x.0 Regular 000 Washer-Flat-Steel. x. x.0 0 Spring, Seat Bolt-Round Head Square Neck.- x.00 Grade 00 Spacer, Seat Slider 000 Nut-Locking-Center Slides, Seat 00 Screw-Cap.- x. Grade 000 Nut-Hex.-

22 REAR HITCH Model 00, 0, 0 PJ Weldment, Engine Guard (0) 0 Guard, Engine (00, 0) 0 Plate, Hitch 0000 Bolt-Hex.0- x. Grade 000 Nut-Locking-Center.0-0 Arm, Rear Hitch

23 FRONT AND REAR WHEELS Model 00, 0, PJ00 Key-Woodruff. x. x. SAE 000 Hub, Tapered -Wheel (00) 000 Hub, Tapered -Wheel (0) 00 Hub (0) 00 Hub (0) 000 Washer-Flat-Steel. x.00 x. 000 Nut-Locking-Center.-0 0 Tire/Wheel Assembly x.- (00, 0) 0 Tire/Wheel Assembly x 0.0- (0) 00 AR Tire, Rear x.0- (00, 0) 0 AR Tire, x 0.0- (0) 0 AR Weldment, Rim Bolt, Lug.-0 x.00 0 Valve Stem Assembly Washer-Flat-Steel. x.0 x. 0 Spacer. x.00 x.0 0 Seal. x. x. 0 Bearing-Cone. x. 0 Bearing-Cup. x. 0 AR Tire,Front x.0- (00, 0) 00 AR Tire, x.0- (0) 0 AR Weldment, Rim 0 Tire/Wheel Assembly x.0- (00, 0) 0 Tire/Wheel Assembly x.0- (0) 000 Washer-Flat-Steel. x. x Nut-Locking-Center Dust Cap

24 MANUAL LIFT Model PJ Handle Grip 0 Guide, Push Rod 0 Assembly, Lever Lift 0 Tip, Push Rod 0 Rod, Lever Push 0 Ring-Retaining-External. x.0 0 Bushing-Flange.0 x. x. x. Nylon 00 Shaft, Lift Lever Weldment 000 Knob-Control.-0 x Spring, Stop 00 Stop, Lever 00 Casting, Locator Key-Woodruff. x. x. SAE 000 Nut-Locking-Center.- 0 Rod, Lever Stop 0000 Bolt-Hex.- x. Grade 0 Screw-Set.- x.0 0 Pawl, Lever 00 Spring-Compression.0 x. x Washer-Flat-Steel. x.00 x.0

25 HYDRAULIC SYSTEM Model 00, PJ Bolt-Hex.- x.00 Grade 0 Washer-Flat-Steel. x. x. 000 Assembly, Motor 0 Assembly, Hose Pump To Cylinder 000 Bolt-Hex.0- x.00 Grade 0 Adapter 0 Ring-Retaining-External. x.0 0 Cylinder, Hydraulic 00 Shaft, Hydraulic Cylinder 0 0 Bushing-Flange.0 x. x. x. Nylon 000 Nut-Locking-Center.0-0 Weldment, Mower Lift 000 Reservior Cap-Electric/Hydraulic Pump Reservior Tank 000 Reservior Seal, O-Ring 0000 O-Ring 000 Adapter Assembly 000 Screw, O-Ring and Spacer Assembly 0000 AR Pump, Electric Hydraulic 0 00 Coupler 000 Seal/O-Ring Kit, Electric/Hydraulic Pump

26 STEERING -. AND H.P. UNITS Model 00, PJ00

27 STEERING -. AND H.P. UNITS Model 00, 0 0 Cap, Steering Wheel 000 Nut-Jam Washer-Flat-Steel. x. x.0 0 Steering Wheel 0 Boot, Steering Column 00 Bushing-Flange. x.00 x. x. Nylon 00 Tube, Plastic.00 I.D. 00 Weldment, Steering Shaft 000 Washer-Flat-Steel. x. x x Strap, Rack and Pinion 000 Nut-Locking-Center Weldment, Steering 00 Bushing-Flange. x. x. x. 00 Bushing, Steel. x. x. 0 Grade, Rack 000 Bolt-Hex.- x.00 Grade 000 Nut-Hex Nut-Locking-Center Bolt-Hex.0- x.00 Grade 0 00 Sleeve,Pivot 000 Bolt-Hex.- x.0 Grade 0 Washer-Thrust. x. x.0 00 Support, Steering Shaft 000 Nut-Locking-Center Pin-Cotter.0 x.00 0 Fitting-Lube.- x. 000 Nut-Hex-Slotted Washer-Hardened-Thrust. x. x Nut-Locking-Nylon Joint, Ball 0 Cap, Front Axle 00 Plate, Adjustment 000 Bolt-Round Head Square Neck.- x.0 Grade 000 Nut-Locking-Center Nut-Jam Rod, Steering 000 Bolt-Hex.-0 x.0 Grade 0 Tube, Axle Pivot 0 Fitting-Lube Degree Nut-Locking-Center.-0 0 Bearing-Thrust. x. x Nut-Hex.- 00 Arm, Tie Rod Axle 0 Bushing-Sleeve. x.00 x Axle, Steering 0 Washer-Thrust. x. x.0 0 Weldment, King Pin

28 STEERING - 0. H.P. UNITS Model PJ00

29 STEERING - 0. H.P. UNITS Model 0 0 Cap, Steering Wheel 000 Nut-Jam Washer-Flat-Steel. x. x.0 0 Steering Wheel 0 Boot, Steering Column 00 Bushing-Flange. x.00 x. x. Nylon 00 Tube, Plastic.00 I.D. 00 Weldment, Steering Shaft 000 Washer-Flat-Steel. x. x Strap, Rack and Pinion 000 Nut-Locking-Center.- 0 Weldment, Steering Arm 00 Bushing-Flange. x. x. x. 00 Bushing,Steel. x. x. Steel 0 Grade, Rack 000 Bolt-Hex.- x.00 Grade 000 Nut-Hex Nut-Locking-Center Bolt-Hex.0- x.00 Grade 0 00 Sleeve, Pivot 000 Bolt-Hex.- x.0 Grade 0 Washer-Thrust. x. x.0 00 Support, Steering Shaft 000 Nut-Locking-Center Pin-Cotter.0 x.00 0 Fitting-Lube.- x. 000 Nut-Hex-Slotted Washer-Hardened-Thrust. x. x Nut-Locking-Center Washer-Locking.0 x. 000 Bolt-Hex.-0 x.0 Grade 0 Cap, Front Axle 00 Plate, Adjustment 000 Bolt-Round Head Square Neck.- x.0 Grade 0000 Bolt-Hex.0- x. Grade 0 Rod End, Steering Right Hand 00 Tie Rod, Steering 000 Nut-Jam.0-0 Grade 0 Rod End, Steering Left Hand 0 0 Arm, Tie Rod Axle 0000 Nut-Center-Lock.- 0 Tube, Axle Pivot 0 Fitting-Lube Degree 000 Nut-Locking-Center.-0 0 Bearing-Thrust. x. x Nut-Hex Bolt-Hex.- x. Gear 0 Bushing-Sleeve. x.00 x Axle, Steering 0 0 Washer-Thrust. x. x.0 0 Weldment, King Pin

30 DIRECTION CONTROL Model 00, 0, PJ00 0

31 DIRECTION CONTROL Model 00, 0, Bolt-Hex.- x.00 Grade 00 Weldment, Forward-Reverse Actuating 000 Nut-Locking-Center Bushing-Flange.0 x. x.0 Steel 000 Bolt-Hex.- x Nut-Hex.- 0 Spring, Reverse Clutch 000 Nut-Jam Nut-Hex Washer-Locking.0 x. 000 Washer-Flat-Steel. x. x Bolt-Hex.- x.00 Grade 0 Strap, Neutral Detent 000 Bushing, Sleeve. x.0 x.0l Steel 000 Nut-Locking-Center Washer-Flat-Steel. x. x.0 0 Roller-Clutch Cam. x. x. 000 Bolt-Hex.- x. 000 Nut-Locking-Center Spring-Tension.0 x.0 x.0 0 Arm, Forward-Reverse Clutch Roll 00 Rod, Forward-Reverse Slide 000 Bolt-Round Head Square Neck.- x. Grade 0 Spring, Forward-Reverse Clutch 0 Weldment,Forward-Reverse Rod 000 Pedal, Foot Clutch 00 Pad, Foot Clutch Pedal 000 Nut-Locking-Center Bolt-Hex.0- x.0 Grade 0 00 Bushing-Flange. x.00 x. x. Nylon 00 Bracket, Clutch Pedal Pivot 0000 Washer-Flat-Steel. x. x. 0 Bushing-Flange. x. x. x Bolt-Hex.0- x. Grade 0 Bushing-Flange. x. x. 000 Nut-Jam Bolt-Hex.- x. Grade 0 Rod End,. Right Hand

32 TRANSMISSION CONTROL Model 00, 0, PJ00

33 TRANSMISSION CONTROL Model 00, 0, Bolt-Hex.- x. Grade 000 Pin-Cotter. x Nut-Locking-Center Ring-Retaining-External.0 x Shaft, Cross 000 Washer-Flat-Steel. x.0 x Nut-Locking-Center Washer-Flat-Steel. x.00 x Knob-Control.-0 x Lever, Shift 0 Rod, Shift 000 Nut-Hex-Jam.- 0 Bushing-Sleeve.0 x. x. Steel 0 Arm, Shifter Right 0 Arm, Shifter Left 0 Spring-Compression.0 x.0 x. 00 Lever, High-Low Shift 00 Grip, Handle 000 Pin-Clevis. x Clevis,.- Adjustable 0000 Pin-Cotter. x. 00 Rod, -Speed 000 Pin-Hair Internal.0 x. x Pin-Cotter. x.00 0 Rod, PTO 0 Yoke,.0-0 x Pin-Clevis.0 x. 00 Assembly, PTO Control

34 BRAKE LINKAGE Model 00, 0, 0 PJ

35 BRAKE LINKAGE Model 00, 0, Pin-Clevis. x Yoke,.- x. 000 Nut- Jam Pin-Cotter.0 x. 00 Rod, Parking Brake Key-Woodruff. x. 00 Weldment, Brake Cross Shaft 00 Bushing-Flange. x.00 x. x. 00 Ring-Retaining-External. x Lever, PTO 0000 Pin-Cotter. x. 000 Pin-Clevis. x. 00 Clevis,.- Adjustable 000 Nut-Jam.- 00 Rod,Brake Right Hand 0 Clip, Spring 0 Spring-Tension.0 x.0 x. 00 Arm, Parking Brake Lock 0000 Bolt-Hex.- x. Grade Washer-Flat-Steel. x. x Nut-Hex-Jam.- 00 Washer-Flat-Nylon. x. x Washer-Locking. x Nut-Locking-Center.- 0 Pad, Pedal 00 Rod 0000 Pin-Cotter.0 x. 000 Washer-Flat-Steel. x. x Bolt-Round Head Square Neck.-0 x. Grade Nut-Locking-Center Ring-Retaining-External. x.0 0 Pedal, Brake 0 Plate, Brake 0 Pin-Clevis. x. 0 Weldment, Brake Pedal 0 Fitting, Lube.- x. 000 Bolt-Round Head Square Neck.- x. Grade 0 Bracket, Brake Pedal 0 Bushing-Flange. x.00 x. Nylon Nut-Locking-Center.- 0 Shaft, Brake Pedal Mounting

36 Model 0 ENGINE, FUEL AND EXHAUST SYSTEM - ROBIN -. HP E F PJ0

37 ENGINE, FUEL AND EXHAUST SYSTEM - ROBIN -. HP 000 Cable, Throttle Control 000 Screw-Machine 0- x.0 Hex Washer Head 0000 Nut-Locking-Nylon 0- with Insert 000 Grip 0 Gauge, Fuel 0 Tank, Fuel 00 Bushing 0 Fitting, Tank 00 Clamp, Hose 0 0 Gas Line-Bulk /" I.D. 0 Cable Tie 000 Nut-Locking-Center Washer-Flat-Steel. x. x Bolt-Hex.- x.00 Grade 0000 Cable Clamp 000 Cable, Choke Control 000 Nut-Jam.- 0 Ring-Retaining. x Gear, Spur and Bevel (Input) Washer-Thrust. x. x Bearing-Needle-Thrust. x. x Adapter, Engine 000 Bolt-Hex.- x.00 Grade 0000 Screw-Socket Head.- x Bolt Hex.- x.00 Grade 0000 Seal. x. x. 0 Key-Square. x. x. 000 Engine, Robin 000 Panel, Linkage Cover Bracket, Cable 0000 Clip 000 Screw-Machine - x Nut-Locking-Nylon 0- with Insert 000 Bolt-Hex M x. x 0000 Stop, Throttle Cable Model 0

38 ENGINE, FUEL AND EXHAUST SYSTEM - BRIGGS & STRATTON - HP Model 00 E F PJ0

39 ENGINE, FUEL AND EXHAUST SYSTEM - BRIGGS & STRATTON - HP 000 Cable, Throttle 000 Screw-Machine 0- x.0 Hex Washer Head 0000 Nut-Locking-Nylon 0- with Insert 000 Grip 0 Gauge, Fuel 0 Tank, Fuel 00 Bushing 0 Fitting, Tank 00 Hose Clamp 0 0 Gas Line-Bulk /" I.D. 0 Cable Tie 000 Nut-Locking-Center Washer-Flat-Steel. x. x Bolt-Hex.- x.00 Grade 0000 Cable Clamp 00 Control, Choke 000 Nut-Jam Ring-Retaining-Internal. x Gear, Spur and Bevel (Input) Washer-Thrust 0 Bearing-Needle-Thrust.00 x. x.0 Screw-Socket Head.- x Bolt-Hex.0- x. Grade 0000 Washer-Locking.0 x. Regular 0 Bolt-Hex.- x Washer-Locking.X. Heavy 0 Adapter, Engine 0 Seal. x. x. 0 Key-Square. x. x Engine, HP Briggs & Stratton Vanguard 0 Spacer-Special Engine Model 00

40 Model 0 ENGINE, FUEL AND EXHAUST SYSTEM - ROBIN - 0. HP E F 0 0 PJ0 0

41 ENGINE, FUEL AND EXHAUST SYSTEM - ROBIN - 0. HP 000 Cable, Throttle Control 000 Screw-Machine 0- x.0 Hex Washer Head 0000 Nut-Locking-Nylon 0- with Insert 0 Gauge,Fuel 0 Tank, Fuel 00 Bushing 0 Fitting, Tank 00 Hose Clamp 0 Gas Line-Bulk /" I.D. 0 0 Cable Tie 000 Nut-Locking-Center Washer-Flat-Steel. x. x Cable Clamp 000 Bolt-Hex.- x.00 Grade 00 Bracket,Throttle and Choke 000 Cable, Choke Control 000 Nut-Jam Muffler 0000 Engine, Robin 0 0 Ring-Retaining. x.0 0 Gear, Spur and Bevel (Input) 00 Washer-Thrust. x. x. 0 Bearing-Needle-Thrust. x. x Screw-Socket Head.- x.00 0 Key-Square. x. x Seal. x. x. 000 Adapter, Engine 0000 Stop, Throttle Cable 000 Grip Model 0

42 ELECTRICAL SYSTEM Model 00, 0, PJ Switch, Seat 000 Assembly, Switch 00 Harness, Wiring Seat Switch 00 Terminal 00 Switch-Neutral Start (N.O.) 0 Nut-Stamped.- 0 Connector, -Wire Switch 000 Bracket, Switch

43 ELECTRICAL SYSTEM Model 00, 0, Nut-Locking-Center Bolt-Hex.-0 x. Grade 0 / Clamp 000 Nut-Locking-Center.- 0 Connector 0 Cable, Starter (0, 0) (S/N Range ) 00 Cable, Starter (0, 0) (S/N Range 000 and up) 00 Cable, Starter (00) 000 Nut-Locking-Center.- 0 Nut-Speed.-0 0 Solenoid 0 Boot, Insulator 00 Assembly, Connector Weather Tight 0 0 Terminal For - Gauge Wire 00 Fuse, AMP 0 Cover 00 Light, Indicator 0 Gauge, Ammeter 000 Switch, Light 0 Key Chain 0000 Key With Cap 00 Cap, Ignition Switch 0 Nut-Panel.- (0, 0) 0 Nut-Panel.- (00) Washer-Locking-Internal. x.00 (0, 0) 0000 Washer-Locking-Internal. x.0 (00) 0 Cable, Negative Battery (00) 0000 Cable, Negative Battery (0, 0) 000 Bolt-Hex.- x.00 Grade 000 Washer-Flat-Steel. x. x Nut-Locking-Center.- 00 Clamp-Steel.00 0 Hour Meter 0000 Switch, Key (0, 0) 000 Switch,Key (00) 00 Connector 0000 Harness, Wiring (0, 0) 000 Harness, Wiring (00) Module, Interlock Delay 0000 Relay 000 Washer-Flat-Steel x. x Cable, Battery To Magneto Switch 000 Harness, Wiring Ground and Lights 0 Cable Tie 0000 Adapter, Module 00 Head Light 0000 Battery 0 Clamp Bolt-Round Head Square Neck.-0 x. Grade 000 Screw-Machine 0- x. Hex Washer Head 0000 Nut-Retaining Ring 0-

44 Model 000, 0, 0 CONTINUITY DIAGRAM The diagrams below show the various states of connection for electrical components. The solid lines on switches show continuity. NOTE: All switches are viewed from the rear. Key Switch (00) (000) Key Switch (0, 0) (0000) M L S B G A M L S B G A M L S B G A B M A S G S B M A S G S B M A S G S OFF RUN START OFF RUN START Seat Switch (000) Relay (0000) A A OPERATOR OFF SEAT OPERATOR ON SEAT 0 0 NOT ENERGIZED ENERGIZED Light Switch (000) PTO & FWD/REV Switch (000) (BUTTON UP) (BUTTON DOWN) OFF ON Solenoid (000) Lift Pump Switch (000) D C D C D C B A B A B A F E F E F E NOT ENERGIZED ENERGIZED OFF UP DOWN PJ0

45 WIRING DIAGRAM - BRIGGS AND STRATTON ENGINE Model 00 Engine Battery Oil Pressure Light M L S B G A Ignition Switch Hourmeter BROWN GREEN BROWN Carb Charge Kill 0 LT BLUE/BLACK YELLOW WHITE GREEN GREEN Relay YELLOW GREEN GREEN YELLOW BROWN Time Delay Module YELLOW BROWN PTO Interlock Switch BROWN/ WHITE BROWN RED Fuse RED Solenoid Switch WHITE BLACK WHT/RED BLACK WHITE Ammeter Hydraulic Pump BLACK BLUE/WHITE GREEN/WHITE RED Implement Lift Switch PINK RED LIGHT SWITCH A Seat Switches GREEN Fwd / Rev Interlock Switch PINK WHITE WHITE PJ00

46 WIRING DIAGRAM - ROBIN ENGINE Model 0 S/N 0000 and up, 0 S/N RELAY TIME DELAY MODULE HEAD LIGHTS LIGHT SWITCH a 0 GREEN/WHITE A B C D E F BLACK BLACK HOUR METER SEAT SWITCH PINK ENGINE BLACK OIL PRESSURE OIL PRESSURE LIGHT BLUE/WHITE YELLOW/RED FUEL SOLENOID YELLOW/RED RELAY REGULATOR MAGNETO KILL RED WHITE/BLACK a 0 BLACK STARTER FUSE-0 AMP AMMETER BLACK RED A B RED B A BATTERY RED M BLACK BLACK G PURPLE BROWN S STARTER SOLENOID LIFT PUMP FUSE-0 AMP A B HYDRAULIC LIFT PUMP S KEY SWITCH BLUE/WHITE GREEN/WHITE BLACK LIFT PUMP SWITCH PTO SWITCH BROWN/YELLOW FWD/REV SWITCH BLUE RED/YELLOW BLACK PJ0

47 WIRING DIAGRAM - ROBIN ENGINE Model 0 S/N 000 and up, RELAY TIME DELAY MODULE HEAD LIGHTS LIGHT SWITCH a 0 GREEN/WHITE A B C D E F BLACK BLACK HOUR METER SEAT SWITCH PINK ENGINE BLACK OIL PRESSURE OIL PRESSURE LIGHT BLUE/WHITE YELLOW/RED FUEL SOLENOID YELLOW/RED RELAY REGULATOR MAGNETO KILL RED WHITE/BLACK a 0 BLACK STARTER FUSE-0 AMP AMMETER BLACK RED A B RED B A BATTERY RED M BLACK BLACK G PURPLE BROWN S STARTER SOLENOID LIFT PUMP FUSE-0 AMP A B HYDRAULIC LIFT PUMP S KEY SWITCH BLUE/WHITE GREEN/WHITE BLACK LIFT PUMP SWITCH PTO SWITCH BROWN/YELLOW FWD/REV SWITCH BLUE RED/YELLOW BLACK PJ0

48 GRAVELY A Division of Ariens Company West Ryan Street P.O. Box Brillion, WI Fax