Sno-Thro 926 Hydro Pro Series

Transcription

1 Sno-Thro 9 Hydro Pro Series Parts Manual Models 90 Hydro Pro DLE (Serial No and up) 90 Hydro Pro DLE (Serial No and up) 90 Hydro Pro DLE (Serial No and up) 90 Hydro Pro DLE Track (Serial No and up) 9 Hydro Pro DLE CE Track (Serial No and up) 9 Hydro Pro CE (Serial No and up) 9 Hydro Pro CE (Serial No and up) 99 Hydro Pro DLE CE (Serial No and up) Gasoline containing up to 0% ethanol (E0) or up to 0% MTBE (methyl tertiary butyl ether) is acceptable for use in this machine. The use of any gasoline exceeding 0% ethanol (E0) or 0% MTBE will void the product warranty. Il est possible d utiliser de l essence contenant jusqu à 0% d éthanol (E0) ou 0% de MTBE (éther méthyl-tertiobutylique) sur cette machine. L utilisation d une essence contenant plus de 0% d éthanol (E0) ou de 0% de MTBE annulent la garantie. En esta máquina puede utilizarse gasolina con hasta un 0% de etanol (E0) o hasta un 0% de MTBE (éter de metil butil terciario). El uso de cualquier otro tipo de gasolina con un porcentaje superior al 0% de etanol (E0) o al 0% de MTBE invalidará la garantía del producto / Printed in USA

2 THE MANUAL Before you operate your unit, carefully and completely read manuals supplied with the unit. The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance. For your safety and the safety of others always read, understand, and follow all DANGER, WARNING, and CAUTION messages found in manuals and on safety decals. Hardware descriptions are given in decimals. Decimals to Fractions.0 /. 9/. /. /. /. /.0 /.0 /. /. /. /. /. /.9 /.00 /.00 SERVICE AND REPLACEMENT PARTS When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit and engine. Numbers are located on the product registration card in the unit literature package. They are printed on a serial number label, located on the frame of your unit. Record Unit Model and Serial numbers here: PRODUCT REGISTRATION The Ariens dealer must register the product at the time of purchase. Registering the product will help the company process warranty claims or contact you with the latest service information. All claims meeting requirements during the limited warranty period will be honored, whether or not the product registration card is returned. Keep a proof of purchase if you do not register your unit. Customer Note: If Dealer does not register your product, please fill out, sign and return the product registration card to Ariens or go to YOUR SATISFACTION IS IMPORTANT Questions? Please follow these helpful steps:. Refer to the manuals supplied with your unit. They will guide you through safe and proper operation and maintenance. They contain specifications on your unit. If your questions are not answered in these manuals, go to step number two.. Contact Your Dealer. Our dealers will be happy to supply any service or advice required to keep your unit operating at peak efficiency. A factory trained staff is available to support your equipment needs. They stock genuine Ariens parts and lubricants manufactured with the same precision and skill as the original. If your questions are not resolved by the support staff, ask for the manager or owner. When contacting your Dealer supply your model and serial numbers. Record Engine Model and Serial numbers here: TO SPEED PARTS ORDERING:. Know the model and serial numbers of your unit.. Know the part number required.. Know the quantity required.. Know the part description. UNAUTHORIZED REPLACEMENT PARTS Use only Ariens replacement parts. The replacement of any part on this vehicle with anything other than an Ariens authorized replacement part may adversely affect the performance, durability, or safety of this unit and may void the warranty. Ariens disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts.

3 MODELS Domestic Model 90 (Hydro Pro ) " Sno-Thro, 0V Electric Start Serial No and up Model 90 (Hydro Pro ) " Sno-Thro, 0V Electric Start Serial No and up Model 90 (Hydro Pro ) " Sno-Thro, 0V Electric Start Serial No and up Model 90 (Hydro Pro Track) " Sno-Thro, 0V Electric Start Serial No and up CE Model 9 (Hydro Pro ) " Sno-Thro, 0V Electric Start Serial No and up Model 9 (Hydro Pro ) " Sno-Thro, 0V Electric Start Serial No and up Model 99 (Hydro Pro ) " Sno-Thro, 0V Electric Start Serial No and up Model 9 (Hydro Pro Track) " Sno-Thro, 0V Electric Start Serial No and up TABLE OF CONTENTS DECALS Decals ENGINE AND DRIVE Engine and Belt Drive MAIN FRAME Frame Wheels and Axles Track and Axles Reduction Drive OPERATORS CONTROLS 90, 0, 0, 0,,,, Handlebars, Cables and Controls BLOWER Chute, Auger and Battery Gear Case Cast Iron Discharge Chute ELECTRICAL SYSTEMS Electrical Continuity and Wiring Diagrams Continuity Diagram Copyright 0 Ariens Company

4 DECALS B 00009B Item Part No Qty. Description Decal, Control Decal, Control Track (90, ) Decal, Hydro Pro (90, 0,, ) Decal, Hydro Pro (90, ) Decal, Hydro Pro (90, 9) Decal, Danger, Rotating Parts Decal, Danger Decal, Housing, Pro (90, 0,, ) Decal, Housing, Pro (90, ) Decal, Housing, Pro (90, 9) Decal, Ariens Gear Decal, Differential Lock (90, )

5 NOTES

6 ENGINE AND BELT DRIVE

7 ENGINE AND BELT DRIVE Item Part No. Qty. Description 0000 Sheave, Engine (90, 0, 0,,, 9) 0000 Sheave, Engine (90, ) 0000 Engine, Briggs & Stratton, Polar Force 00 Series 0V (90, 0, 0, 0) 0000 Engine, Briggs & Stratton, Polar Force 00 Series 0V (9,, 9, ) Belt Finger (90, ) 000 Belt Finger (90, 0, 0,,, 9) 0900 Bolt, Hex.- x. Grade 000 V-Idler 0009 Bushing, Spacer. x. x Belt Cover 0900 Bolt, Hex.- x.00 Grade V-Belt, Drive (90, 0, 0,,, 9) 0000 V-Belt, Drive (90, ) Arm, Brake Brake Pad 0000 Spring 000 Nut, Locking Center Jam Idler, Flat 000 Bolt, Round Head Square Short Neck.- x. Grade Bolt, Hex.- x. Grade 00 Bushing, Pocket.9 x.0 x.0 x Idler Screw, Tapping Hex Washer Head Thread Rolling.-0 x Spark Plug 0000 Key, Rotary Briggs & Stratton 000 Pivot, Brake 0900 Bolt, Hex.- x.00 Grade 000 Nut, Locking Top Flange Washer, Locking. x Bolt, Hex.-0 x.0 Grade 000 Washer, Flat Steel. x. x Nut, Locking Top Flange Washer, Flat Steel. x. x Nut, Locking Center Flange.- 00 Bushing, Flange.9 x. x. x Rivet, Pop. 00 Baffle 0000 Washer, Flat Steel.0 x.0 x. 000 Fuel Cap 0000 Screw, Tapping, Large Hex Washer Head Thread Rolling.-0 x Bushing, Sleeve 000 Bushing, Sleeve Washer, Locking. x Nut, Push. x Key, Square. x. x Screw, Tapping, Captive

8 FRAME Item Part No. Qty. Description 09 Main Frame Bolt, Hex Washer Head.-0 x. Grade 09 Bottom Cover Nut, Retainer.-0 x Screw, Tapping Hex Washer Head Thread Rolling.-0 x Button Plug

9 WHEELS AND AXLES Model 90, 0, 0,,, PS00 Item Part No. Qty. Description 0009 Tire/Wheel Assembly, Right Hand x.0- (Includes Items and ) (90, ) 0000 Tire/Wheel Assembly, Left Hand x.0- (Includes Items and ) (90, ) 000 Tire/Wheel Assembly, Right Hand x.0- (Includes Items and ) (90, 0,, 9) 000 Tire/Wheel Assembly, Left Hand x.0- (Includes Items and ) (90, 0,, 9) 000 Tire, x.0- K (90, ) 000 Tire, x.0- K (90, 0,, 9) 0000 Wheel/Hub, x.0- (90, ) 0000 Wheel/Hub, x.0- (90, 0,, 9) 0000 Tube x.0- (90, ) 0000 Tube x.0- (90, 0,, 9) Clip, Snap 000 Spacer 0000 Bearing 0900 Bolt, Hex.-0 x Differential Assembly Washer, Flat Steel.0 x.0 x Axle, Short (Included in Item ) Axle, Long Key, Rectangular. x. x Bushing, Sleeve (Included in Item ) 000 AR Axle, Short with Bushings (Includes Items and ) 000 Nut, Locking Top Flange Plate, Bearing Spacer 9

10 TRACK AND AXLES Model 90,

11 TRACK AND AXLES Model 90, Item Part No. Qty. Description Track, Rubber 000 Wheel, Drive 0000 Lockout Hub, w/decal Clip, Snap 0000 Nut, Locking Nylon Wheel, Bogie Bolt, Round Head Square Neck.-0 x. Grade 000 Nut, Locking Top Flange Axle, Front Bolt, Hex.-0 x. Grade 000 Washer, Flat Steel.00 x.0 x Side Plate, Right Hand Bolt, Eye 000 Axle, Rear 000 Nut, Locking Top Flange.- 00 Flange Bushing Bolt, Hex.- x.00 Grade 0000 Axle, Long Differential Assembly Axle, Short (Included in Item ) 0000 Bushing, Sleeve (Included in Item ) 000 Axle, Short With Bushings (Includes Items 0 and ) 000 Runner, Guide 000 Bolt, Round Head Square Neck.- x. Grade 000 Nut, Locking Center Flange Bearing 0099 Side Plate, Left Hand 0900 Bolt, Hex.-0 x.00 Grade Nut, Locking Center Washer, Flat Nylon. x.00 x. 090 Plate, Bearing Spacer 000 Bushing, Sleeve Key, Rectangular. x. x.00

12 REDUCTION DRIVE

13 REDUCTION DRIVE Item Part No. Qty. Description 0900 Shroud, Transmission 000 Bracket, Transmission 0900 Transmission, RT Sprocket/Gear T (Included w/item ) (90, 0, 0,,, 9) Sprocket/Gear T (Included w/item ) (90, ) 0 Pivot, Transmission Shift 0 Bracket, Shift Pivot 000 Rod, Transmission Shift 00 Rod, Bypass Shaft, Pinion Sprocket, Pinion 9T with Key 0000 E-Ring 000 Roller Chain, Pitches (90, 0, 0,,, 9) 000 Roller Chain, Pitches (900, ) 000 Bushing, Flange. x.0 x.00 x. (Included w/item ) (90, 0, 0,,, 9) 0000 Bearing, Needle (Included w/item ) (90, ) 0000 Bushing, Sleeve,. x.0 x Bolt, Hex.-X.00 Grade 000 Friction Washer 0000 Screw, Tapping.-0 x.0 Hex Washer Head Thread Spring, Compression. x. x Nut, Locking-Top-Flange Nut, Locking-Top-Flange Bolt, Hex.- x. Grade Bolt, Hex.- x.00 Grade 000 Pin, Hair Internal.0 x. x. 000 Washer, Flat-Steel.0 x. x Washer, Flat-Steel.0 x.00 x.0 (90, 0, 0,,, 9) 000 Washer, Flat-Steel.0 x.00 x.0 (90, ) Spacer,. x.0 x Tab, Anti Rotation 0000 Key, Square Pin, Spring Clip Zerk, Fitting. x. Drive In 0000 Pin, Groove. x.00 Type E 000 Sprocket/Gear T w/bushings (Includes items and ) (90, 0, 0,,, 9) 00 Sprocket/Gear T w/bushings (Includes items and ) (90, ) Pin, Hair Internal.0 x. x Nut, Hex Spacer, Bracket (90, ) 000 Washer, Flat Steel. x Washer, Locking. x.09

14 HANDLEBARS, LEVER CONTROLS, PANEL AND DASH

15 HANDLEBARS, LEVER CONTROLS, PANEL AND DASH Item Part No. Qty. Description 000 Handlebar, Upper, Right Hand with Heated Hand Grip (Includes Item and on page ) 000 Handlebar, Upper, Left Hand with Heated Hand Grip (ncludes Item and on page ) 0000 Clutch Paddle Block 00 Clutch Handle, Right Hand 00 Clutch Handle, Left Hand 0000 Rod, Paddle Mount 0000 Screw, Tapping Hex Washer Head Thread Rolling.-0 x Edging, Clutch Handle 9 00 Control Panel with Decal (90, 0, 0,,, 9) 00 Control Panel with Decal (90, ) Washer, Flat Steel.0 x.00 x Lever, Shift 0900 Bolt, Hex.- x Spring 0000 Nut, Locking Top Flange Lever, Deflector 000 Cam, Interlock 000 Pin, Spring Clip 0000 Interlock Arm Bushing, Polyliner Rod, Pivot 0000 Dash Bezel 0000 Shift Bezel 000 Washer, Flat Steel. x. x Pin, Hair, Internal.0 x. x Bolt, Round Head Extra Long Square Neck.-0 x. (90, ) 0000 Bolt, Round Head Extra Long Square Neck.-0 x. (90, 0, 0,,, 9) 000 Nut, Locking Top Flange.-0 (90, ) 000 Nut, Locking Top Flange.-0 (90, 0, 0,,, 9) Bolt, Round Head Extra Long Square Neck.-0 x Screw, Tapping Hex Head Boss #0 x Spring Bolt, Round Head Square Neck.- x Nut, Locking Top Flange Spring Knob 000 Sleeve, Clutch Handle 000 Bushing, Sleeve 0900 Washer, Flat Steel.0 x.0 x Bushing, Polyliner 000 Grommet Mount, Chute Control Lever, Chute Control 0000 Control Handle Bushing, Flange 0900 Bolt, Hex.-0 x Spring 000 Tape, Quickturn

16 HANDLEBARS, CABLES AND CONTROLS ,

17 HANDLEBARS, CABLES AND CONTROLS Bolt, Shoulder 0000 Pulley, Cable 000 Bracket, Cable Pulley 0900 Clip, Spring 0000 Bushing, Polyliner 0900 Washer, Flat Steel. x.0 x Bushing, Polyliner 0 Arm, Idler Traction 9 0 Bracket, Support Hub, Brake Arm 0900 Arm, Idler Attachment 00 Arm, Attachment 0000 Bushing, Sleeve 000 Ring, Retaining External.0 x Wave Washer Pin, Roll. x Screw, Tapping Hex Washer Head Thread Rolling.-0 x. 00 Handlebar, Lower Bolt, Round Head Square Neck.- x Spacer, Handlebar 0000 Nut, Locking Nylon Bolt, Serrated Hex Flange Washer Head.- x Nut, Locking-Top-Flange.- 00 Bracket, Height Adjuster (90, ) Bolt, Round Head Square Neck.-0 x. Grade (90, ) 0000 Spacer (90, ) 00 Stop, Height Adjuster (90, ) 09 Plate, Height Adjuster (90, ) Bolt, Round Head Square Short Neck.- x. Grade (90, ) Nut, Locking Top Flange.- (90, ) 0000 Spring (90, ) 0000 Spring (90, 0, 0,,, 9) 000 Arm, Overtravel (90, ) Pin, Hair Internal.0 x. x. (90, ) Lock, Height Adjuster (90, ) 000 Nut, Locking Center Flange.- (90, ) 0900 Bolt, Hex.- x. Grade (90, ) 0000 Screw, Tapping Hex Washer Head Thread Rolling.-0 x.0 (90, 0, 0,,, 9) 0000 Screw, Tapping Hex Washer Head Thread Rolling.-0 x.0 (90, ) Cable, Track Remote (90, ) Spring (90, ) Washer, Locking. x Washer, Flat Steel. x. x Cable, Traction Cable, Auger 0 Rod, Shift, Upper 000 Pin, Hair Internal.0 x. x. 0 Rod, Shift, Lower Bolt, Round Head Square Neck.-0 x. 000 Nut, Locking Top Flange.-0 (90, 0, 0,,, 9) 000 Nut, Locking Top Flange.-0 (90, ) Pivot, Shift Rod Screw, Machine, Oval Head.-0 x.0 (90, ) 0000 Washer, Lock Internal. (90, ) 0000 Bushing, Sleeve (90, ) 0900 Cable Bolt, Round Head Square Neck.-0 x. Grade 0 Bracket, Clutch Cable 099 Finger, Belt Flat 0900 Nut, Hex Jam Washer, Flat Steel. x. x.0

18 CHUTE, AUGER AND BATTERY

19 CHUTE, AUGER AND BATTERY Item Part No. Qty. Description 0900 Washer, Flat Steel. x.00 x Blower Housing with Decal " (90, 0,, ) 0000 Blower Housing with Decal " (90, ) 000 Blower Housing with Decal " (90, 9) 099 Skid Shoe 0900 Nut, Locking Center Bolt, Modified Head Carraige.- x. (90, 0,, ) Bolt, Modified Head Carraige.- x. (90, 0,, 9) 09 Scraper Blade " (90, 0,, ) 009 Scraper Blade " (90, ) 09 Scraper Blade " (90, 9) 000 Nut, Locking Top Flange.- (90, 0,, ) 000 Nut, Locking Top Flange.- (90, 0,, 9) 0000 Zerk, Fitting. x. Drive-In Rake, Left Hand with Zerks, " (." O.D.) (Includes Item ) (90, 0,, ) 000 Rake, Right Hand with Zerks, " (." O.D.) (Includes Item ) (90, 0,, ) 000 Rake, Left Hand with Zerks, " (." O.D.) (Includes Item ) (90, ) 000 Rake, Right Hand with Zerks, " (." O.D.) (Includes Item ) (90, ) 000 Rake, Left Hand with Zerks, " (." O.D.) (Includes Item ) (90, 9) 0900 Rake, Right Hand with Zerks, " (." O.D.) (Includes Item ) (90, 9) Shear Bolt Service Assembly (Includes Item ) 0000 Bearing Flange 0000 Bolt, Round Head Square Short Neck.- x Bearing 0000 Bolt, Round Head Square Short Neck.- x. 000 Washer, Flat Steel.0 x.0 x Nut, Locking Center Bushing, Rake Shaft Bushing, Polyliner Screw, Tapping Hex Washer Head Thread Rolling.-0 x Cutter, Drift 0000 Knob, Wing Pulley, Attachment 0000 Washer, Locking. x Bolt, Serrated Hex Flange Washer Head.- x Nut, Retainer.- x Bearing Flange 0900 Bolt, Hex.- x. Grade Snow Clean Out Device with Brush Mount, Snow Clean Out Device Rivet, Pop Baffle 0000 V-Belt, Matched Set, Auger 000 Pulley Hub 000 Screw, Tapping Hex Washer Head Thread Rolling.- x Nut, Locking Center Nut, Threaded Insert.- (Included with item ) 00 Impeller 0000 Pin, Roll.0 x. 9

20 GEAR CASE CAST IRON

21 GEAR CASE CAST IRON Item Part No. Qty. Description 0900 Gear Case 000 Gasket 00 Cover, Top Bolt,.- x.0 SEMS 000 Bushing, Flange 000 Seal, Oil 000 Washer, Flat Steel.00 x.0 x Worm Shaft and Worm Gear Set Bushing, Flange Seal, Oil 000 Bushing, Flange Cover, Front 000 Bushing, Flange 000 Washer, Flat Steel.00 x.0 x Bushing Retainer 0000 Seal, Oil Washer, Bonded Seal 0000 Screw, Tapping Hex Washer Head Rolok.- x Ring, Retaining, Internal.0 x Thrust Collar 0000 Pin, Straight.0 x Key, Woodruff. x. Hardened 0900 Shaft, Rake, " (90, 0,, ) 0900 Shaft, Rake, " (90, ) 0900 Shaft, Rake, " (90, 9) 0900 Gear Case Assembly (Includes Items ) (90, 0,, ) 0900 Gear Case Assembly (Includes Items ) (90, ) Gear Case Assembly (Includes Items ) (90, 9) Gear Lube, oz Bottle

22 DISCHARGE CHUTE

23 DISCHARGE CHUTE Item Part No. Qty. Description 0000 Rod, Chute Rotation 0000 Cover, Chute Gear 0000 Screw, Tapping Hex Washer Head Thread Rolling.-0 x Bolt, Hex.-0 x.0 Grade 0900 Gear, Chute, Locking 000 Bolt, Round Head Square Neck.-0 x Washer, Flat Nylon. x. x Bushing, Polyliner Washer, Flat Steel. x. x Gear, Chute 000 Nut, Locking Top Flange Bushing, Flange 0900 Bolt, Hex.- x. Grade 0000 Washer, Locking. x Pin, Hair 09 Pedestal, Chute 0000 Spring 000 Nut, Locking Top Flange Washer, Flat Steel. x.00 x Arm, Locking 0000 Bushing, Lock Arm 000 Chute, Discharge w/cap and Decal J-Clamp Cable, Deflector 0900 Cable, Chute Lock 09 Chute, Discharge 0000 Seal Hinge Rivet Washer 000 Cap, Deflector w/decal Rod, Deflector Cap 0000 Spring

24 ELECTRICAL 9 Item Part No. Qty. Description 0900 Harness, Wire Light and Heated Hand Grips 0000 Washer, Flat Steel.0 x. x Washer, Locking Internal. x Switch, On/Off Heated Hand Grips 0000 Heated Hand Grip with Terminal (Recommend Loctite E90-FL Epoxy for Installation) AR Boot, Switch (Optional) 0000 Rivet, Pop #. x Headlight Assembly Bulb, Light

25 CONTINUITY AND WIRING DIAGRAMS Model 90, 0, 0,,, 9 HEATED HAND GRIP SWITCH HEATED HAND GRIPS Item Part No. Qty. Description 0000 Headlight Assembly 0000 Heated Hand Grip with Terminal (Recommend Loctite E90-FL Epoxy for Installation) 0900 Harness, Wire, Light and Heated Hand Grips 000 Switch, On/Off Heated Hand Grips

26 CONTINUITY DIAGRAM The diagram below show the various states of connection for electrical components. The solid lines on switchs show continuity. NOTE: All switches are viewed from the rear. HEATED HAND GRIPS OFF HEATED HAND GRIPS ON Heated Hand Grip Switch (000)

27 West Ryan Street Brillion, WI Fax