Kinetix 300 Memory Module Programmer

Transcription

1 Kinetix 300 Memory Module Programmer Catalog Number 2097-PGMR Topic About the Memory Module Programmer 1 Parts List 3 Batteries Operation 4 Using Memory Module Programmer 6 Switch On/Off Memory Module Programmer 7 Configure the Memory Module Programmer 8 Menu Overview 10 Copy Memory Modules 11 Display Status Messages 12 Troubleshooting 13 Dimensions 15 Additional Resources 16 Page About the Memory Module Programmer Quick Start The 2097-PGMR memory module programmer enables you to easily duplicate the configuration of Kinetix 300 drives and reduces down-time and troubleshooting. Item Description Memory module programmer 2 Master port 3 3 EPM port 4 Memory modules (EPM), sold separately For complete product specifications, refer to the Kinetix Motion Control Selection Guide, publication GMC-SG001.

2 2 Kinetix 300 Memory Module Programmer Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication SGI-1.1 available from your local Rockwell Automation sales office or online at describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment. The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams. No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual. Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited. Throughout this manual, when necessary, we use notes to make you aware of safety considerations. WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss. IMPORTANT ATTENTION Identifies information that is critical for successful application and understanding of the product. Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard and recognize the consequences. SHOCK HAZARD Labels may be on or inside the equipment (for example, drive or motor) to alert people that dangerous voltage may be present. BURN HAZARD Labels may be on or inside the equipment (for example, drive or motor) to alert people that surfaces may reach dangerous temperatures.

3 Kinetix 300 Memory Module Programmer 3 Before You Begin Before programming your 2097-MEM module by using the 2097-PGMR memory module programmer, read this quick start carefully and follow all the instructions. Hardware Requirements This documentation applies to the memory module programmer version 1A 10. The identification label is on the back of the memory module programmer Product of USA EPM Programmer LISTED CAT. NO PGMR IND.CONT EQ 5D81 N10104 Z519 6V DC 150 ma min Power Supply (FRIWO 7207/ MPP15) For detailed information refer to instruction manual SN: 2097-PGMR HW/SW REV:1A 10 Item Description Value 1 Catalog number 2097-PGMR 2 Hardware revision 1A 3 Software version 10 Parts List The following items come with the memory module programmer. Quantity Cat. No. Publication No. Description PRGM Memory module programmer with 4 batteries installed QS001A Memory module programmer quick start. Inspect the memory module programmer and verify that it is damage free. Any damage or suspected damage should be immediately documented. Claims for damage due to shipment are usually made against the transportation company. Contact Rockwell Automation for further advise. Compare the purchase order with the packing slip. Check that the quantity of memory modules received matches your job requirements. Memory modules are ordered separately.

4 4 Kinetix 300 Memory Module Programmer Power Supplies The memory module programmer ships with 4 (1.5V mono-cells) batteries preinstalled, and is ready for use. It can also be operated with an external power supply. Batteries Operation For battery operation, you need 4 mono-cell (D size) with 1.5V each. To access the battery compartment, open the housing on the bottom of memory module programmer. Pb This product contains a sealed lead acid battery which may need to be replaced during the life of the product. At the end of its life, the battery contained in this product should be collected separately from any unsorted municipal waste. The Pb symbol indicates the presence of lead. The collection and recycling of batteries helps protect the environment and contributes to the conservation of natural resources as valuable materials are recovered. Battery Replacement 1. Remove the five screws and base plate. 2. Insert the batteries following correct polarity. 3. Replace the base plate and secure with the five screws.

5 Kinetix 300 Memory Module Programmer 5 Operation with External Power Supply You can operate the memory module programmer with a customer-supplied external power supply. Refer to Specifications on page 15 for power supply requirements. ATTENTION The memory module programmer contains electrostatic discharge (ESD) sensitive parts and assemblies. You are required to follow static-control precautions when you use it. If you do not follow ESD control procedures, components can be damaged. If you are not familiar with static control procedures, refer to Guarding Against Electrostatic Damage, publication , or any other applicable ESD awareness handbook. TIP You can remedy occasional memory module programmer anomalies by turning it off and on. To use the memory module programmer with your external power supply, the power supply requires an extra-low voltage plug with the following dimensions. Dimensions are in mm (in.). +6V DC 9.5 (0.37) 5.5 (0.22) 2.1 (0.08) External Power Supply Connector CAT. NO PGMR 6V DC 150 ma min Power Supply (FRIWO 7207/ MPP15) For detailed information refer to instruction manual SN: 2097-PGMR HW/SW REV:1A 10

6 6 Kinetix 300 Memory Module Programmer Using Memory Module Programmer 1 2 Item Description Function. 1 Display Command status. ON OFF BACK LIGHT COPY TO EPM 2 Master port 4 EPM port Plug-in-station for memory module from which the data is to be read. Plug-in-station for memory module memory chip on which the data is to be written Operator keypad Command entry. Key Functions Key Level Function ON Switch on memory module programmer OFF BACK LIGHT Menu Parameter Menu Parameter Menu Parameter Menu Parameter Switch off memory module programmer Select menu, quit submenu Return to the main menu without saving changes Select submenu, execute menu command Select parameter to enter a value, accept a value entered Select submenu/file Enter a higher value Select submenu/file Enter a lower value Switch on/off background illumination for the display COPY TO EPM Copy data to EPM port

7 Kinetix 300 Memory Module Programmer 7 Switch On/Off Memory Module Programmer Switch On Step ON Press. The following is displayed in sequence. The parameter version that the memory module programmer is configured with (for example, 400) is displayed. The parameter version of the memory module (for example, 400) plugged into the master port is displayed. The name of the parameter file (for example, DEFAULTS) stored in the memory module plugged into the master port is displayed. If no memory module is plugged into the master port, this message is displayed. Display EPM PROGRAMMER INTERN CFG 400 MASTER CFG 400 MSTFILE#DEFAULTS MASTER MISSING! TIP After the initialization, the main menu shown last is automatically called up. Switch Off Step OFF 1. Press. The shutdown process takes 5 seconds. If you press any key within these 5 seconds, the shutdown process is aborted. Displayed SHUTDOWN.. 5SEC TIP The memory module programmer automatically turns off after 5 minutes, if no operation takes place during this time.

8 8 Kinetix 300 Memory Module Programmer Configure the Memory Module Programmer Although several menus may be displayed, the configuration of the memory module program is limited to background illumination and display contrast. The function for language selection is limited to English and setting the password has no effect on functions available for the Kinetix 300 memory module. Switch On/Off Display Background Illumination Step BACK 1. Press LIGHT. The background illumination is switched on. BACK 2. Press LIGHT. The background illumination is switched off. Display TIP If you operate the memory module programmer with a power supply unit, the background illumination will always be switched on.

9 Kinetix 300 Memory Module Programmer 9 Contrast Setting With this function, you can adjust the viewing angle for the memory module programmer display. Step 1. Press until the DISPLAY CONTRAST menu appears in the display. Display DISPLAY CONTRAST 2. Press. The currently set value is indicated, for example MEDIUM. CONTRAST MEDIUM 3. Press. The cursor is blinking in the display on the right. 4. Use to select the desired setting. 5. Press. The setting selected, for example LOW, is accepted. The cursor stops blinking. CONTRAST MEDIUM CONTRAST LOW CONTRAST MEDIUM CONTRAST HIGH CONTRAST LOW 6. Press. Returns to the main menu. DISPLAY CONTRAST

10 10 Kinetix 300 Memory Module Programmer Menu Overview After power is switched on and the initialization screens have been displayed, the primary functions of the memory module programmer are accessed by pressing. The programmer has many menus and functions that are accessible, however most functions do not work on the memory modules used with the Kinetix 300 drive. MASTER -> EPM FILE -> EPM EDIT EPM EDIT FILE CREATE NEW FILE DELETE FILE LOAD CFG EPM DISPLAY CONTRAST MISCELLANEOUS See page 11. Not available for memory module. Not available for memory module. Not available for memory module. Not available for memory module. Not available for memory module. Not available for memory module. Section page 9. See page 12. TIP When copying to a memory module by using MASTER->EPM, all data on the target memory module will be overwritten.

11 Kinetix 300 Memory Module Programmer 11 Copy Memory Modules With this function, it is possible to copy a parameter file directly from one memory module, a Master, to another memory module. Step 1. Plug the memory module containing the parameter file you want to copy into the master port. 2. Plug the memory module, to which you want to copy the parameter file, into the EPM port. 3. Press until MASTER > EPM appears in the display. Display MASTER > EPM 4. Press. The name of the parameter file (for example, DEFAULTS) of the memory module in the master port is displayed. The parameter version of the file is shown in parenthesis. #DEFAULTS(400)>> COPY 5. Press TO EPM. TRANSFERRING 0% The parameter file is copied. The parameter version of the file does not correspond with the parameter version DAT=400 EPM=312 of the memory module in the EPM port. A security check takes place concerning the existing data on the memory module. CONFIRM= [] 6. Press to overwrite the existing data or press, if you want to abort the process. 7. Press. The parameter file will be copied. 8. Press. Returns to the main menu. TRANSFERRING 100% #DEFAULTS(400)>> MASTER > EPM

12 12 Kinetix 300 Memory Module Programmer Display Status Messages With this function, you can view important information about the memory module programmer. Step 1. Press until the MISCELLANEOUS menu appears in the display. Display MISCELLANEOUS 2. Press to access the submenu. The software version of the memory module programmer is displayed. For example, Press to select the status messages. S/W VERSION X.XX 4. Press. Shows the parameter version that the memory module programmer is configured for. For example, 400. INTERN CFG Press. This function is not available for Kinetix 300 memory modules. F) ILES: 1 6. Press. The current voltage level of the four internal batteries is displayed. To guarantee safe operation, the battery voltage must not fall below 3.6V DC. BATTERY: 5.8VDC 7. Press. The set password for the access protection (factory setting: 0000) is displayed. Entering and changing has no effect on the use of Kinetix 300 memory modules. P) ASSWORD: Press. Returns to the main menu. MISCELLANEOUS

13 Kinetix 300 Memory Module Programmer 13 Troubleshooting Troubleshooting Description Possible Cause Corrective Action CHANGE BATTERY! The battery voltage is <3.6V. This message is displayed after switching on the memory module programmer. Change the batteries, see page 4. FILE VER INCOMP! Attempted to edit a memory module. Function not available. READ ONLY FILE! You have tried to edit or delete a file. Function not available. EPM DAMAGED! EPM MISSING! EPM TOO SMALL! INTERNAL ERROR! INVALID INT CFG WRONG PASSWORD MASTER DAMAGED! MASTER MISSING INVALID MASTER! The memory module in the EPM port is defective. The memory module is not placed correctly in the EPM port. There is no memory module in the EPM port to which you are attempting to transfer data or edit. The memory module in the EPM port does not have sufficient memory for the file you are attempting to copy. Internal device error. Attempting to reconfigure the memory module programmer. Password protection is activated and you have entered the wrong password after switch-on. The memory module in the master port is defective. The memory module is not placed correctly in the master port. Seen on powerup if there is no memory module in the master port. Programmer is trying to read data from the master port but cannot detect a memory module in this port. The memory module you are attempting to read in the master port is defective or has no valid data. Contact Rockwell Automation technical support or exchange the defective memory module. Plug the memory module correctly in the port. Press Menu now to return to the main menu. Plug a memory module in the EPM port. Contact Rockwell Automation technical support. Contact your Rockwell Automation representative. Function not available. The password function has no affect on the ability to duplicate Kinetix 300 memory modules. No action is required. Press Menu to return to the main menu. Plug a memory module in the master port. The message does not indicate an error but only serves as a note. The message is displayed only for a short time. Information only. Insert a valid memory module into the master port. Press Menu now to return to the main menu. Exchange the memory module in the master port.

14 14 Kinetix 300 Memory Module Programmer Troubleshooting (Continued) Description Possible Cause Corrective Action NAME EXISTS! MEMORY FULL TRANSFER FAILED INVALID OPTION! Defective memory module programmer. The internal memory of the memory module programmer is full. Error in the data transmission to the EPM port, because the memory chip is defective, or is not placed correctly in the port. Attempted MASTER -> EPM transfer when the memory size of the master memory module is different from that of the target. Error in the data transmission to the EPM port, because of an internal error in the memory module programmer. Attempted to create a new file from a servo drive memory module in the master port. Contact Rockwell Automation Technical Support. Contact Rockwell Automation Technical Support. Exchange the defective memory module or plug the memory module correctly in the port. Replace the memory module in the EPM port with a memory module of the same color as the master. Contact your Rockwell Automation representative. Function not available. INVALID EPM! Attempted to edit a memory module. Function not available. NO FILES Attempting to edit, delete, or create a file, but there are no stored files in the memory module programmer. Function not available CFG EPM MISSING! Attempted to LOAD CFG EPM. Function not available.

15 Kinetix 300 Memory Module Programmer 15 Dimensions Dimension are in mm (in.). 4 (0.16) 105 (4.1) COPY 155 (6.1) 76 (3.0) Specifications Technical Specifications PRGM Attribute DC voltage supply Internal batteries External power supply unit Display Type LCD Display format 2097-PRGM + 6V DC, min 150 ma 4 mono-cells (type D), 1.5V DC each + 6V DC, 300 ma, stabilized Text Lines x characters 1 x 16 Contrast setting Via menu Memory Data memory Up to 120 parameter files for inverter drive controllers Serial interface DB9 connector RS232

16 Environmental Specifications PRGM Attribute Type of protection Permissible temperature ratings Humidity Weight, approx. Applied standards Approvals Conformity 2097-PRGM IP20 Operation 0 50 C ( F) Transport C ( F) Storage C ( F) <85%, without condensation 1.3 kg (2.87 lb), with batteries Noise emission to EN : 1993 Noise immunity to EN : 1999 UL 508C Underwriters Laboratories Power Conversion Equipment CE EMC Directive (89/336/CEE) Additional Resources These documents contain additional information concerning related Rockwell Automation products. Resource Kinetix 300 Drive User Manual, publication 2097-UM001 Kinetix 300 Drive Installation Instructions, publication 2097-IN001 Kinetix 300 Memory Module Installation Instructions, publication 2097-IN007 Description Provides details on how to mount the drive, programming information, and technical specifications. Provides details on how to mount the drive and technical specifications. Provides diagrams on how to install and remove the memory module in the drive. You can view or download publications at To order paper copies of technical documentation, contact your local Rockwell Automation distributor or sales representative. Allen-Bradley, Kinetix, Rockwell Software, and Rockwell Automation are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies. PN Copyright 2009 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.