SCRAMBLER 50 Model #A02EA05CA Rev. 01. E 2001 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /02

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1 SCRAMBLER 0 Model #A0EA0CA Rev. 0 E 00 Polaris Sales Inc. PARTS MANUAL PN 0 and MICROFICHE PN /0

2 Thispageleft intentionallyblank.

3 TABLE OF CONTENTS Scrambler 0 A0EA0CA Parts Manual A AIR CLEANER... AXLE, REAR WHEEL... A B F FOOTREST... FRAME BODY... FUEL TANK... B B B B BRAKE, FRONT... BRAKE, REAR... BRAKELIGHT... BUMPER... C CARBURETOR... CHAIN... CRANKCASE... CRANKSHAFT... CYLINDER HEAD... D DECALS... DRIVE PULLEY... DRIVE SHAFT... E ELECTRICAL PARTS... ENGINE BRACKET... EXHAUST PIPE... B B0 C B A B A0 A A C A A C A A G GENERATOR... H HANDLEBAR... HEADLIGHT... O OIL PUMP ASSEMBLY... OIL TANK... S SEAT... STARTER... STARTING MOTOR... STEERING... SUSPENSION... SWING ARM... C B C A B B A C B B B F FAN COVER... FENDER... A B W WHEEL, FRONT... WHEEL, REAR... B B The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.

4 CYLINDER HEAD Scrambler 0 A0EA0CA E 00 Polaris Sales Inc Plug, Spark 000 Nut, Flange 0000 Head, Cylinder 0000 Gasket, Cylinder Head 0000 Cylinder 0000 Gasket, Cylinder 0000 Bolt, Stud /0 A

5 CRANKSHAFT Scrambler 0 A0EA0CA Seal, Oil 000 Bearing, Ball, Radial 000 Crankshaft 000 Seal, Oil 000 Collar, Crank, LH 00 Washer, Plain 000 Bearing, Needle 000 Pin, Piston 000 Clip, Piston Pin Piston (Std) Piston (. mm O/S) 00 Piston (.0 mm O/S) Key, Semicycle Ring Set, Piston (Std) Ring Set, Piston (. mm O/S) Ring Set, Piston (.0 mm O/S) /0 A

6 FAN COVER Scrambler 0 A0EA0CA 0 00 Cover, Dust, Fan 000 Washer, Plain 0000 Screw, Tapping 000 Bolt, Socket 000 Washer, Plain 000 Cover, Fan 000 Damper, Air Shroud 000 Bolt, Socket, Hex 000 Deflector Fan 000 Grommet, Cylinder 00 Shroud, Air, Cylinder 00 Screw, Tapping /0 A

7 OIL PUMP ASSEMBLY Scrambler 0 A0EA0CA Circlip, External 00 Washer, Wave 000 Gear,Drive,OilPump 000 Pin, Dowel 000 Circlip, External 000 Gear, Worm, Oil Pump 000 O-Ring 000 Tube, Oil 000 Clip Clip 000 Washer 00 Bolt, Phillips 000 Spring, Protective, Oil Pipe 000 Tube, Oil 000 Bolt, Pan, Phillips 00 Asm., Oil Pump (Incl.,,,,,0,,,,,) 000 Pin, Shaft /0 A

8 AIR CLEANER Scrambler 0 A0EA0CA Bolt, Hex, Washer Face 000 Manifold, Intake 000 Clamp, Hose 000 Clip 000 Elbow, Air Cleaner 000 Cover, Air Cleaner 000 Screw, Tapping 000 Cleaner, Air (Incl.,,,,0,,,) 000 Seal Element, Air Cleaner 000 Bolt, Socket 000 Washer, Plain 000 Grommet 0000 Case, Air Cleaner 000 Pipe, Guide 000 Gasket 000 Asm., Reed Valve /0 A

9 CARBURETOR Scrambler 0 A0EA0CA Nut, Cable Adjust 000 Gasket 00 Plug 00 Tube, Carburetor 000 Screw Set, Air Adjust 00 Screw Set, Throttle 0000 Jet, Pilot 000 Nozzle, Needle 000 Nozzle, Main 0 00 Float, Carb 00 Pin, Float 000 Bolt, Pan, Phillips 000 Tube, Overflow 000 Plug, Drain A 000 Bolt, Pan, Phillips 00 Valve Set, Needle 000 Seal, Float Chamber 00 Asm., Carburetor (Incl. -) 00 Nozzle, Choke 0 00 Ring, Oil 000 Washer, Plain 000 Bolt, Pan, Phillips 000 Plunger, Starter (Incl. 0) 000 Valve, Throttle 0000 Needle Set 000 Spring, Throttle Stop 000 Washer, Spring /0

10 EXHAUST PIPE Scrambler 0 A0EA0CA 0 00 Bolt, Phillips 00 Gasket 00 Protector, Pipe, Exhaust 00 Bolt, Hex, Washer Face 00 Washer, Plain 00 Restrictor, Exhaust 00 Bolt, Hex Asm., Exhaust Pipe (Incl. -,-,) Pipe, Exhaust 00 Nut, Hex, Washer Face 0 00 Gasket 00 Bolt, Hex, Washer Face 00 Plate, Fixed 00 Bolt, Hex 00 Bolt, Hex, Washer Face 00 Gasket 00 Plate, Exhaust Restrictor /0 A

11 CRANKCASE Scrambler 0 A0EA0CA Gasket, Generator 00 Bolt, Socket 000 Plug, Rubber 00 Crankcase, RH 00 Pin, Dowel 00 Hose, Breather 00 Head, Breather Hose 00 Circlip, Internal 00 Plug, Oil 0 00 O-Ring 00 Bushing, Rubber 000 Crankcase, LH 00 Washer 00 Bolt, Hex 00 Circlip, Internal 00 Bolt, Pan, Phillips 00 Protector B A0 00 Protector A 00 Bolt, Socket, Hex 0 00 Cover, Crankcase, LH 00 Bolt, Socket, Hex 00 Tube, Breather 00 Pin, Dowel 00 Cover, Mission 000 Gasket, Cover, Mission 00 Bracket, Oil Seal 00 Bolt, Socket, Hex 000 Duct 00 Bolt, Pan Head Bolt, Pan Head 00 Gasket, Crankcase Cover, LH 00 Shaft, Pin 000 Bracket, Carburetor Tube /0

12 STARTER Scrambler 0 A0EA0CA Asm., Kick Shaft 00 Spring, Reset, Starter Shaft 00 Bushing 00 Washer 00 Bolt, Hex 00 Asm., Kick Crank 000 Asm., Kick Pinion 00 Clip, Spring 00 Clutch Set, Starter, Electric 0 00 Wheel, Starter 00 Circlip, External 00 Bearing, Needle 00 Boss, Gear 00 Washer 00 Washer 00 Asm., Idle Gear 000 Washer 00 Pin, Shaft 00 Plate, Idle Gear Bolt, Socket, Hex 00 Washer, Wave /0 A

13 DRIVE PULLEY Scrambler 0 A0EA0CA Asm., Secondary Sheave (Incl.,,,,,,,,,,) 00 Seal, Oil 00 Seat, Spring, Secondary 00 Spring, Compression 000 Spring, Weight, Clutch 000 Carrier, Clutch 000 Nut 00 Cover, Clutch 00 Nut, Hex 0 00 O-Ring 00 Bearing 00 Ring, Oil 000 Wheel, Slot, Sliding, Secondary 00 V-Belt 000 Wheel, Slot, Fixed, Secondary 00 Pin, Guide 00 Bearing, Ball 00 Circlip 00 Bearing, Needle A Seal, Oil 00 Circlip, External 000 Washer, Plain 00 Bolt, Socket, Hex 00 Bearing 00 Asm., Primary Drive 00 Slider 00 Plate, Cam 00 Roller, Weight 00 Wheel, Slot, Sliding, Primary 0 00 Bushing 00 Washer 000 Sheave, Fixed, Primary 00 Washer, Claw 00 Clutch, One-Way 00 Washer, Spring, Cone 00 Nut, Flange 00 Asm., Sliding Drive Face (Incl.,,,,0,,,) /0

14 DRIVE SHAFT Scrambler 0 A0EA0CA 0 00 Nut, Lock 00 Washer 00 Sprocket, Drive 00 Circlip 00 Bearing, Ball 00 Seal, Oil 00 Circlip 00 Bearing 00 Asm., Drive Axle 0 00 Washer 00 Axle, Main 00 Bearing, Ball /0 A

15 ENGINE BRACKET Scrambler 0 A0EA0CA 0 00 Nut, Hex 00 Washer 00 Bushing, Rubber, Front 00 Tube, Fixed, Front 000 Bolt, Hex 00 Shaft, Fixed 000 O-Ring 00 Bolt, Hex, Washer Face 00 Bracket, Engine 0 00 Bushing, Rubber 00 Plate, Fixed, Oil Tank 00 Washer 00 Nut, Flange, Hex 00 Bolt, Hex 00 Collar /0 A

16 FRAME BODY Scrambler 0 A0EA0CA Bolt, Hex, Washer Face 00 Grommet, Footrest 00 Board, Bottom, Footwell 00 Bolt, Hex, Washer Face 00 Plate, Engine Bracket 000 Rubber, Seat 00 Nut, Lock 000 Sleeve, Rubber 000 Cover, Swing Arm Seal Seat, Grease Contain 00 Asm., Flag 00 Washer, Spring 00 Nut, Hex 000 Bolt, Hex 000 Tube, Spacer 00 Subasm., Swing Arm 00 Frame 0/0 B

17 BUMPER Scrambler 0 A0EA0CA 000 Bolt, Hex, Washer Face 00 Bolt, Hex, Washer Face 000 Bolt, Hex, Washer Face 000 Nut, Lock 00 Bumper 00 Cover, Bumper /0 B

18 SWING ARM / FOOTREST Scrambler 0 A0EA0CA Bolt, Hex, Washer Face 00 Shield, Heat 00 Bolt, Hex, Washer Face 00 Support, Heat Shield 000 Mudflap, RH 000 Footrest, LH 000 Bolt, Hex, Washer Face 000 Footrest, RH 000 Mudflap, LH 0 00 Screw, Tapping 00 Nut, Lock 00 Washer, Plain 00 Bolt, Phillips 00 Washer, Plain 000 Nut, Lock 00 Cap, Rubber 000 Valve, Grease 00 Rubber, Dustproof 00 Seat, Grease Contain 0 00 Seat, Grease Contain 00 Cover, Waterproof 000 Arm, Suspension, LH 000 Bolt, Hex, Washer Face 00 Bushing 00 Nut, Flange 000 Arm, Suspension, RH /0 B

19 FENDER / SEAT Scrambler 0 A0EA0CA 0 00 Fender, Front 00 Bolt w/washer, Hex 00 Nut, Lock 00 Plate, Fix 000 Washer, Plain 00 Bolt, Phillips 00 Pad, Protector 00 Rubber, Battery 00 Bolt, Pan 0 00 Nut, U-Plate 000 Bolt, Hex 00 Strap, Battery 00 Strap, Tool Box 000 Fender, Rear 00 Asm., Seat 00 Hook, Seat 000 Nut, Flange, Hex 00 Manual, Owner s, 00 Youth ATV /0 B

20 OIL TANK / FUEL TANK Scrambler 0 A0EA0CA 0 00 Asm., Oil Tank 000 Cap, Oil Tank 000 Bolt, Hex 00 Hook, Fuel Tank 00-0 Tube, Oil, Side 00-0 Hose 000 Clip 00 Cap, Fuel Tank 00 Film, Breather 0 00 Mat, Rubber 00 Tank, Fuel 00 Boot, Tank Neck 00 Clip 00 Hose 000 Bolt, Hex, Washer Face 00 Asm., Manual Fuel Cup 00 Asm., Fuel Filter 00-0 Hose /0 B

21 SUSPENSION Scrambler 0 A0EA0CA 0 00 Bolt, Hex 000 Tube, Inner, Front Suspension 00 Spring, Front Suspension 000 Bolt, Hex 00 Suspension, Front (Incl.,) 00 Nut, Flange 00 Suspension, Rear (Incl.,,0,) 00 Retainer, Spring 00 Spring, Rear Suspension 0 00 Collar, Adjustment 000 Tube, Inner, Rear Suspension /0 B

22 FRONT WHEEL Scrambler 0 A0EA0CA 0 00 Bearing 00 Seal, Oil 00 Rim, Wheel 00 Nut, Lock 00 Pin, Cotter 00 Cap, Rubber 00 Washer 00 Tire, x- 00 Bolt, Carriage Valve, Rim 00 Spacer, Outer 00 Bearing 00 Drum, Brake, Front 000 Spacer, Inner /0 B

23 REAR WHEEL Scrambler 0 A0EA0CA 00 Connector, Shaft 00 Rim, Wheel 00 Tire (x-) 00 Pin, Cotter 00 Cap, Rubber 000 Nut, Lock 00 Washer 00 Bolt, Carriage 000 Valve, Rim /0 B

24 FRONT BRAKE Scrambler 0 A0EA0CA 00 Cable, Front Brake 00 Asm., Shoe, Front Brake 00 Shaft, Cam, Front Brake 00 Plate, Front Brake, RH 00 Bolt, Hex 00 Arm, Front Brake, RH 00 Spring, Return, Front 00 Arm, Front Brake, LH 000 Plate, Front Brake, LH /0 B

25 REAR BRAKE Scrambler 0 A0EA0CA Cable, Rear Brake 00 Bolt, Hex 00 Spring, Cable, Rear Brake 00 Thru-Shaft, Rear Brake 00 Nut, Adjust, Brake 000 Seal, Oil 00 Bearing 00 Tube, Spacer 00 Arm, Rear Brake 0 00 Bolt, Hex 00 Spring, Arm, Rear Brake 00 Bolt, Hex 00 Nut, Lock 00 Nut, Flange 00 Bolt, Hex 00 Shaft, Fixed, Rear Brake B0 00 Shoe, Rear Brake 00 Rubber, Protective 00 Drum, Rear Brake 0 00 Shaft, Cam, Rear Brake 000 Plate, Rear Brake 00 Seat, Fix, Rear Axle 00 Bolt, Hex 00 Bolt, Hex 00 Plate, Fixed, Rear Cover, RH 00 Cover, Rear 000 Bolt, Hex 00 Reflector, Rear 00 Plate, Fixed, Rear Cover, LH 0 00 Washer, Plain 00 Nut, Flange 00 Cover, Protective /0

26 HANDLEBAR Scrambler 0 A0EA0CA Grip, Handlebar 00 Wristband 000 Switch, Safety 000 Bolt, Brake Lever, RH 00 Asm., Throttle Block 00 Bushing 00 Bolt, Stud 00 Cover, Handlebar 00 Nut, Round Head 0 00 Handlebar 00 Harness, Sensor Switch 000 Bolt, Brake Lever, LH 00 Asm., Switch, LH 000 Lever, Brake, LH B 000 Nut, Lock 00 Lock, Hand Brake 00 Asm., Lever LH (Incl.,,,) 000 Cover, Clamp, LH 00 Clamp, Saddle 0 00 Washer 00 Nut, Lock 00 Cable, Throttle 00 Cover, Clamp, RH 00 Rubber, Protective 00 Asm., Lever, RH (Incl.,-) 00 Lever, Brake, RH 000 Bolt 00 Bracket, Brake Cable /0

27 REAR WHEEL AXLE Scrambler 0 A0EA0CA 00 Tube, Spacer, LH 00 Axle, Rear Asm., Final Drive Sprocket (Incl.,,,) Sprocket, Drive, Final 00 Hub, Sprocket 00 Bolt, Hex 00 Tube, Spacer, RH 00 Washer, Spring /0 B

28 CHAIN Scrambler 0 A0EA0CA 00 Asm., Drive Chain 00 Nut, Hex 00 Adjuster, Chain 00 Bolt, Hex 00 Cover, Protective 00 Link, Master, Drive Chain /0 B

29 STEERING Scrambler 0 A0EA0CA Bracket, Upper, Steering Shaft 00 Shaft, Steering 00 Asm., Tie Rod, LH 00 Pin, Cotter 000 Nut, Lock 000 Pin, Cotter 00 Knuckle, LH 00 Nut, Lock 00 Pin, Cotter, B 0 00 Seal, Oil 00 Circlip 00 Bearing, Ball 00 Seal, Oil 000 Spacer 00 Nut, Lock 00 Knuckle, RH 00 Asm., Tie Rod, RH 00 Nut, Flange 00 Sleeve, Steering Shaft /0 B

30 HEADLIGHT / BRAKELIGHT Scrambler 0 A0EA0CA 000 Nut, Flange, Hex 000 Washer, Plain Asm., Brakelight Bulb, Taillight 000 Asm., Headlight 00 Screw, Tapping 00 U-Nut 0/0 C

31 GENERATOR / STARTING MOTOR Scrambler 0 A0EA0CA Asm., Generator (Incl.,) Stator 00 Nut, Lock, Nylon 00 Washer 00 Flywheel 000 Bolt, Socket, Hex 000 Washer, Plain 00 Asm., Starting Motor (Incl.,,0,,) 00 Brush Set 00 Ring, Oil Bolt Set 000 Cord 000 Bolt, Socket 00 Ring, Oil 00 Stator /0 C

32 ELECTRICAL PARTS Scrambler 0 A0EA0CA Asm., Oil Level Gauge 00 Asm., Main Switch 000 Bolt, Hex, Washer Face 00 Asm., Resistor 000 Bolt, Pan, Phillips 00 Rectifier/Regulator 00 Lamp, Warning, Oil 000 Bolt, Hex 00 Asm., CDI Unit 0 00 Bag, Tool 00 Fuse 00 Asm., Starter Relay 00 Strap 00 Strap 00 Strap 000 Battery 00 Asm., Main Wire 00 Bolt and Nut, Battery 00 Bolt, Hex 0 00 Asm., Ignition Coil (Incl. ) 000 Washer, Star 00 Cap, Spark Plug /0 C

33 DECALS Scrambler 0 A0EA0CA RH 0 LH 0 Decal, Tank Side, RH 0 Logo, Polaris Star 00 Decal, Front Cover 000 Decal, Age Warning,, ATV, Youth 00 Decal, Side Reflector, Front Rack 0 Decal, Youth Canadian Certification 00 Decal, Youth CE 00 Decal, Oil Lamp 0 Decal, Tank Side, LH 0 0 Decal, Rear Cab, POLARIS 00 Decal, Passenger Warning 000 Decal, Side Reflector, Rear Rack 00 Decal, Caution, Tire Pressure 0 0 Decal, Youth Warning, Clutch Cover 0 Decal, Warning, General, CPSC, Youth 0 Decal, Youth Carb/Filter Information /0 C

34 PRINTED IN THE USA PARTS MANUAL PN 0 and MICROFICHE PN /0

35 Changed pages in 0 0 A cover toc x x B C D E F G 0

PARTS MANUAL PN and MICROFICHE PN /03. PREDATOR 90 Model #A04KA09CA Model #A04KA09CB. E 2003 Polaris Sales Inc.

PARTS MANUAL PN and MICROFICHE PN /03. PREDATOR 90 Model #A04KA09CA Model #A04KA09CB. E 2003 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /0 PREDATOR 0 Model #A0KA0CA Model #A0KA0CB E 00 Polaris Sales Inc. This page left blank intentionally. TABLE OF CONTENTS PREDATOR 0 A0KA0CA and PREDATOR 0 A0KA0CB Parts

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