IL-885 Inline Cabinets

Transcription

1 IL- Inline Cabinets Section F: Table of Contents Cabinet Models Options Parts Electrical Options Cabinet Assembly Electrical panels Blow-Off Assembly Reclaimers Dust Collectors Blowers (Fans & Motors) Ducting/Hoses Multi-Gun Assembly Pipe String Hopper Blast Guns Options Details Cabinets Dust Collectors F F F F F F F F F0 F F F F F F F Models: IL- Cabinets MODEL PART NUMBER OF DUST BLOWER SHIPPING DESCRIPTION NUMBER BLAST GUNS COLLECTION MOTOR WEIGHT IL-, GUN, DCM 00 standard DCM-00 ½ hp lbs IL-, GUN, CDC 0 standard CDC- ½ hp lbs IL-, GUN, DCM 0 standard DCM-00A hp 00 lbs IL-, GUN, CDC standard CDC- hp lbs IL-, GUN, DCM 0 standard DCM-00B hp 0 lbs IL-, GUN, CDC standard CDC- hp lbs Never use silica sand in any Empire equipment. 0/ Page F

2 Options: IL- Cabinets IL- Cabinets (00, 00 and 00 CFM) FACTORY CUSTOMER SEE INSTALLED INSTALLED PAGE Three-Phase Electrical Options (00 CFM) Single Source: 0 Volt, 0 Hertz 00 NA F 0 Volt, 0 Hertz 0 NA F 0 Volt, 0 Hertz 0 NA F Volt, 0 Hertz 0 NA F 0 Volt, 0 Hertz 0 NA F Three-Phase Electrical Options (00 CFM) Single Source: 0 Volt, 0 Hertz 0 NA F 0 Volt, 0 Hertz 0 NA F 0 Volt, 0 Hertz 0 NA F Volt, 0 Hertz 0 NA F 0 Volt, 0 Hertz 0 NA F Three-Phase Electrical Options (00 CFM) Single Source: 0 Volt, 0 Hertz 0 NA F 0 Volt, 0 Hertz (Standard) NA F 0 Volt, 0 Hertz NA F Volt, 0 Hertz NA F 0 Volt, 0 Hertz NA F Cabinet Extended-Wear Options Conveyor belt, heavy duty, ultrawear F Conveying hose, heavy duty, x, 00 CFM 0 0 Conveying hose, heavy duty, x, 00 & 00 CFM 0 0 Curtain assembly,, rear wall, cone, new style Window protector, plastic 0 0 F Window protector, screen F Reclaimer Extended-Wear Options (00 CFM) Ultrawear lining N/A F Urethane spray lining N/A F Wear plate F Reclaimer Extended-Wear Options (00 & 00 CFM) Ultrawear lining N/A F Urethane spray lining N/A F Wear plate F Cabinet Options Magnetic separator F Safety matting (specify length) F Vibrating reclaimer screen assembly 0 0 F continued on next page 0/ Page F

3 Options: IL- Cabinets IL- Cabinets continued FACTORY CUSTOMER SEE INSTALLED INSTALLED PAGE Dust Collector Options for DCM-00 (00 CFM) Bag shaker, automatic electric, volts F Bag shaker, automatic pneumatic 0 0 F HEPA filter 0 0 F HEPA filter, pressure differential gauge assembly 0 0 F Leg extension kit F Lid assembly for gallon drum 0 0 F Manometer 0 0 F Sound attenuator/damper 0 0 F Dust Collector Options for CDC- (00 CFM) HEPA filter 0 0 F HEPA filter, pressure differential gauge assembly 0 0 F Photohelic cartridge cleaning, automatic pulse F Leg extension kit 0 0 F Lid assembly for gallon drum 0 0 F Sound attenuator/damper 0 0 F Dust Collector Options for DCM-00A (00 CFM) Bag shaker, automatic electric, volts F Bag shaker, automatic pneumatic 0 0 F HEPA filter 0 0 F HEPA filter, pressure differential gauge assembly 0 0 F Leg extension kit F Lid assembly for gallon drum 0 0 F Manometer 0 0 F Sound attenuator/damper 0 0 F Dust Collector Options for CDC-/ (00 and 00 CFM) HEPA filter 0 0 F HEPA filter, pressure differential gauge assembly 0 0 F Photohelic cartridge cleaning, automatic pulse F Leg extension kit 0 0 F Lid assembly for gallon drum 0 0 F Sound attenuator/damper, 00 CFM only 0 0 F Sound attenuator/damper, 00 CFM only F Dust Collector Options for DCM-00B (00 CFM) Bag shaker, automatic electric, volts F Bag shaker, automatic pneumatic 0 0 F HEPA filter 0 0 F HEPA filter, pressure differential gauge assembly 0 0 F Leg extension kit F Lid assembly for gallon drum 0 0 F Manometer 0 0 F Sound attenuator/damper F 0/ Page F

4 IL- Parts IL- Electrical Options Electrical Requirements IL- cabinets are wired to interface with the electrical sources described immediately below. System Airflow Horsepower Nominal Voltage/Frequency 00 CFM ½ hp 0V/0Hz/Ph ( wire) 00 CFM hp 0V/0Hz/Ph ( wire),00 CFM hp 0-0V/0* -0Hz/Ph ( wire) * 0 Hertz systems with reclaimers may not convey heavier media, especially when using multiple guns, large nozzles and at high altitudes. Consult factory. IMPORTANT! Systems must be wired at the factory to match the customer s electrical supply. If the electrical supply at the installation site differs from those listed above, specify the appropriate part number(s) shown below. Three-Phase Options Three-phase electrical options are available for all systems. Part Numbers for Three-Phase Options NOMINAL VOLTAGE/FREQUENCY 0V/0Hz 0V/0Hz 0V/0Hz V/0Hz 0V/0Hz* 00 CFM/½ Horsepower CFM/ Horsepower CFM/ Horsepower 0 * 0 Hertz systems with reclaimers may not convey heavier media, especially when using multiple guns, large nozzles and at high altitudes. Consult factory. Single-Phase Options For single-phase electrical options, consult factory. NOTES on Electrical Components Interconnections between cabinet, dust collector and customer s utilities are to be supplied by installer. Electrical components cannot be returned to the factory for exchange. 0 Hertz systems with reclaimers may not convey heavier media, especially when using multiple guns, large nozzles, and at high altitudes. Consult factory. All three-phase systems are three wire (three-phase conductors and a ground). Consult factory for other electrical options, for conformance with customer electrical specifications, or if you have questions. See Operating Instructions for Proper Electrical Connection Electrical connection at installation should be performed by a competent licensed electrician following local codes, standard safety procedures and proper installation instructions. Never use silica sand in any Empire equipment. 0/ Page F

5 Parts: IL- Cabinet Assembly 0 0 IL- CABINET COMPONENTS PART Item Description NUMBER * Safety glass, x 00 Knob, - ( required) 0 Frame, window 0 Gasket, window, section Gasket, window (Specify length.) Spacer, window ( required) Bolt, - x ¼ ( required) Window kit (includes items listed above) 0 Knob 0 Curtain divider, old style, ½ wide 0 Curtain divider, new style, ½ wide Globe Protective screen 000 Lamp * Inner curtain, old style, wide ( required) 0 Inner curtain, new style, ½ wide ( required) * Outer & middle curtain, old, ½ ( required) 0 Outer & middle curtain, new, ( required) Limit switch Door gasket, feet (Specify length.) 0 * Gear motor, 0 volt DC * Conveyor belt, standard 00 Left-rail support Entrance pulley, crowned, winged PART Item Description NUMBER * Bearing, two-bolt flange ( required) Conveyor frame Guide rails * Blast plate Right-rail support ( required) * Bearing, pillow block 0 Exit pulley, crowned, plain Call Two-piece coupling Call PARTS NOT SHOWN IN DRAWINGS Instruction/Warning label Empire logo 0 Decal, orange-dot strip (specify length) Blow-off assembly Page F * Recommended spare part Consumable wear item Essential component to prevent downtime Failure to replace glass with Empire safety glass could result in serious injury. 0/ Page F

6 Parts: IL- Blow-off Assembly IL- BLOW-OFF COMPONENTS PART Item Description NUMBER Elbow Air hose, ¼ (Specify length.) 0 Connector, brass ¼ MPT x ¼ ball 0 Pipe nipple, ¼ x long Pipe nipple, ¼ Blow-off nozzle ( required) 00 Tee 0 Pipe clamp Parts: IL- Electrical Panels IL- SINGLE-PHASE PANEL PART Item Description NUMBER Switch body, 0 amp Actuator Neutral terminal DC motor controller 00 Fuse, amp ( required) Fuse, amp Pushbutton operator, -position, RED F Contact block, N.C., -position Potentiometer operator/dc motor F Lever operator, -position 0F Single-Phase Panel CFM IL- THREE-PHASE PANEL PART Item Description NUMBER (Standard for Models 0 & ) Potentiometer operator, DC motor F Selector switch 0F Pushbutton, GREEN F Pushbutton, RED 0F Contactor 00 Overload relay 00 Auxiliary relay Fuse, bus ( required) Fuse, bus ( required) DC motor controller 00 Fuse, FNM- 0 Fuse, BAF- Fuse, BAF- Three-Phase Panel 00 CFM 0 0/ Page F

7 Parts: IL- Reclaimers IL- RECLAIMER COMPONENTS Airflow Capacity (CFM) Item Description PART NUMBER Reclaimer body assembly (includes items through ) 00 0 * Removable top Gasket, reclaimer to storage hopper and flange inlet Gasket, reclaimer door Door, reclaimer 0 0 Wing nut, ¼ - 0 Gasket, reclaimer to storage hopper Gasket, tuning band, solid Gasket, tuning band, with slots Tuning band (steel part only), solid Tuning band (steel part only), with slots Bolt, ¼ - 0 x Latch & keeper (requires welding) 0 0 Screen, flat,, OD 0 0 Screen, fine ½ OD, mesh 0 0 Bolt, - x ( required) Plug, NPT 0 Reclaimer Options Ultrawear lining Urethane lining Inlet wear plate (complete) FACTORY INSTALLED CUSTOMER INSTALLED Inlet wear plate (detail) A Rubber band B Bolt, - x ( required) C Metal band D Bolt, - x ½ ( required) E Nut, - B C D E A * Recommended spare part Consumable wear item Essential component to prevent downtime 0/ Page F

8 Parts: IL- Dust Collectors, Bag House DCM-00 (PN 000), DCM-00A (PN 00) & DCM-00B (PN 00) DCM SERIES COMPONENTS Item Description PART# Bolt, leveling, - x ( required) Latch and keeper (requires welding) 0 Hose with fittings, ¼ x, dust collector Adapter, ¼ tube x ¼ MPT (inside) 0 Connector, brass, ¼ MPT x ¼ BALL (outside) 0 Bolt, - x ¼ ( required) Knob, - ( required) 0 Access door, dust collector 0 Gasket, access door, x, 0 section Gasket, x (specify length) 0 Valve, push-button, NPT & #0 -, P Barbed fitting, ¼ tube x #0 -, per assembly 0 Adapter, ¼ tube x MPT, 0 (for air cylinder) 0 0 Tubing, ¼ OD ( required) 0 Air cylinder, standard collector and auto shaker Air cylinder, auto-pneumatic bag shaker only Gasket, top plate, x ¼ x Blower & blower motors (See page F0.) Top plate, DCM-00 & DCM-00A 00 Top plate, DCM-00B 0 Bag-rack weldment (DCM-00A) 0 Rubber bumper ( required) * Dust bag, cotton sateen (0 required) Decal, Instruction/Warning 0 Ducting & adapters (See page F.) 0 Adapter, 0 ID x OD, DCM-00 0 Gasket, clean-out door, dust collector Decal, Empire logo 0 Decal, orange dot strip 0 Paint, oz. aerosol, beige * Recommended spare part Consumable wear item Essential component to prevent downtime 0 0 Bag-House Dust Collector Options PART NUMBERS FACTORY CUSTOMER SEE INSTALLED INSTALLED PAGE Automatic bag shaker cleans bags thoroughly every time the system is turned off. Electric shaker for all bag-house collectors F Pneumatic shaker for DCM-00, DCM-00A & DCM-00B 0 0 Call HEPA filter captures very fine particles. 0 0 HEPA filter, pressure differential gauge assembly informs operator regarding filter cleanliness. 0 0 Leg extension kit raises collector so larger collection drum can be placed underneath Lid assembly for gallon drum attaches securely to clean-out door. 0 0 F Manometer keeps operator informed regarding bag cleanliness. 0 0 Sound attenuator/damper reduces noise in the work place. Attenuator/damper for DCM Attenuator/damper for DCM-00A 0 0 Attenuator/damper for DCM-00B SuperSmooth dust bags handle severe loading. 0/ Page F

9 Parts: IL- Dust Collectors, Cartridge For CDC- (PN 00), CDC- (PN 0) & CDC- (PN 0) CDC SERIES COMPONENTS Item Description PART# Bolt, leveling, - x ( required) gallon drum 00 Lid for gallon drum 00- Gasket, dust drum lid, (not shown) 00 Dust hose, (specify length) Hose clamp, ( required) 0 gallon drum assembly (includes items through ) 0 Filter clamping screw Gasket, access door, x, 0 section Gasket, x (specify length) 0 Access door, dust collector 0 Knob, - ( required) 0 0 Bolt, - x ¼ ( required) Empire logo 0 Blower and blower motors (See page F0.) Diaphragm valve ( required) 0 Top plate, CDC- 00 Top plate, CDC- 00 Top plate, CDC- 0 Air supply assembly 0 * Cartridge filter ( required) Decal, Instruction/Warning 0 Mini-Helic package 00 Ducting and adapters (See page F.) Adapter, 0 ID x OD for CDC- 0 0 * Recommended spare part Consumable wear item Essential component to prevent downtime Cartridge Dust Collector Options PART NUMBERS FACTORY CUSTOMER SEE INSTALLED INSTALLED PAGE HEPA filter captures very fine particles. 0 0 HEPA filter, pressure differential gauge assembly informs operator regarding filter cleanliness. 0 0 Leg extension kit raises collector so larger collection drum can be placed underneath. 0 0 Lid assembly for gallon drum attaches securely to clean-out door. 0 0 F Photohelic cartridge cleaning improves system performance, saves operator time F Sound attenuator/damper reduces noise in the work place. Attenuator/damper for CDC- 0 0 Attenuator/damper for CDC- 0 0 Attenuator/damper for CDC / Page F

10 Parts: IL- Blowers (Fans & Motors) Blower Assembly Part Numbers For Dust Collector Models Horsepower Part Number Standard Electrical CFM at SP Notes DCM-00 & CDC- ½ 0 0/0/ 00 SP at 00 CFM DCM-00A & CDC- 0 0/0/ 00 SP at 00 CFM DCM-00B & CDC- 0 0/0-0/ 00 0 SP at 00 CFM Note: Motor starters, contactors, interconnecting wiring and ducting not included. BLOWER COMPONENTS PART NUMBERS Item Description ½ HP HP Motor, -0V, 0 Hz, Single phase Motor, 0-0V, 0 Hz, phase Motor, 0-00V, 0 Hz, phase Motor, 0-0V, 0 Hz, Single phase Note: Motor part numbers shown in BOLD are supplied as standard most often. Housing, fan, top Screw, flat head - x Gasket, fan housing, x ¼ ( section) Screw, flat head - x ¼ (dust collector) Gasket, mounting ( required) Clip, fan guard ( required) Guard, fan outlet 0 0 Outlet flange 0 0 Hex nut, ¼ -0 Lock washer, ¼ Flat washer, ¼ Housing, fan, bottom Impeller (fan blade), ½ dia., ID Impeller (fan blade), ½ dia., ID 0 Bolt, ¼ -0 x Essential component to prevent downtime 0 Five-Horsepower Blower Assemblies Assembly, complete (0-0V, 0 Hz, phase) PN 0 Motor only (0-0V, 0 Hz, phase) PN Impeller only, (old style) PN 0 Impeller only, (current) ½ PN 0 Call for more information. 0/ Page F0

11 Parts: IL- Ducting, Hoses and Adapters RECLAIMER CAPACITY 00 CFM 00 CFM 00 CFM Item Description PART NUMBERS Gasket, cabinet outlet NA Outlet adapter, cabinet 0 0 NA Hose clamp, standard duty conveying hose (Nominal hose diameter) ( ) ( ) ( ) Hose clamp, heavy duty conveying hose (Nominal hose diameter) ( ) ( ) ( ) Conveying hose, standard duty, without clamps 0 0 (I.D. x length) ( x 0 ) ( x ) ( x ) Conveying hose, heavy duty, with clamps, factory upgrade ** (I.D. x length) ( x ) ( x ) ( x ) Conveying hose, heavy duty, with clamps, customer install (I.D. x length) ( x ) ( x ) ( x ) Conveying hose, I.D., heavy duty to length (Specify length) Conveying hose, I.D., heavy duty to length (Specify length) Hose clamp, dust hose 0 (Nominal hose diameter) ( ) (0 ) (0 ) Dust hose 0 (I.D. x length) ( x ) (0 x ) (0 x ) Adapter, dust hose, O.D. x 0 I.D., DCM-00 0 NA NA * Recommended spare part Consumable wear item ** Not to be ordered as replacement hose. 0/ Page F

12 Parts: IL- Multi-Gun Assembly IL- MULTI-GUN COMPONENTS Item Description PART # Blast hose, (Specify length.) 00 Gasket, hose entry 0 Air hose, ½ (Specify length.) 0 Ball valve, ½ non-bleed Manifold, gun 00 Manifold, gun 00 Adapter, ¼ tube x NPT 0 0 Interlock solenoid 00 Tubing, ¼ 0 Air hose, ¼ (Specify length.) 0 0 Pipe string assembly (See details below.) Parts: IL- Pipe String IL- PIPE STRING COMPONENTS Item Description PART # Air hose, 0 Hose clamp, 00 Tank coupling, 0 Hose barb 0 Safety pin 0 Elbow, NPT street Main valve, Aquamatic 0 Diaphragm and seal kit for Aquamatic Special wrench for Aquamatic Repair kit for Aquamatic includes kit Adapter Gauge, ¼ NPT 0 0 Air pressure regulator Diaphragm and O-ring for regulator 0 Quick clamp Porting block Air filter, manual Element for air filter, µ 000 O-ring and gasket kit for Norgren air filter 0 Quick clamp with feet Regulator, relieving 0 Essential component to prevent downtime 0/ Page F

13 Parts: IL- Hopper Assembly IL- HOPPER COMPONENTS Item Description PART NUMBER Hopper assembly, and gun systems 0 Pipe nipple, ¼ x SAR- media regulator, complete, ¼ FPT 0 Blast hose, (Specify length.) 00 Screw 0 Plug, clean out 0 SAR- media regulator, body Pipe nipple, Screen, storage hopper ( gun only) * Recommended spare part Consumable wear item Essential component to prevent downtime Parts: IL- MH- Blast Guns Item Description PART NUMBER * Gun body, MH- short handle * Compression ring * Nozzle, wide spray Di-Carb, (standard) 0 * Air jet, (green) 0 * Nozzle adapter, plastic 0 Nut, hose clamp, MH- 00 O-ring ID x OD Screw set, ¼ 0 x 0 Connector, MH- 0 0 Hose barb, ½ FPT x ½ hose 00 O-ring, ½ ID x OD ( required) * Recommended spare part Consumable wear item Essential component to prevent downtime 0 PART NUMBERS MH- Suction Gun Assemblies Short-Handle Gun with Nozzle (Air Jet) Diameters ¼ ( ) ( ) ( ) wide spray Ceramic nozzle 0 0 NA Di-Carb nozzle (standard) Boron nozzle Short-handle gun with, wide spray Di-Carb nozzle (00) supplied as standard. Nozzles for MH- Guns wide spray Diameter (#) ¼ (#) (#) (#) (#) PART NUMBERS Ceramic (each) 0 0 NA 0 Ceramic (0 pack) 0 0 NA 0 Di-Carb (each) Boron (each) Air Jets for MH- Guns Diameter Designation Note PART NUMBER orange 0 yellow 0 green Standard 0 blue 0 white 0 ¼ red 00 0/ Page F

14 Options Details: IL- Cabinets Cabinet Options PART NUMBERS FACTORY CUSTOMER INSTALLED INSTALLED Conveyor belt, protected by Ultrawear, provides extended service life Magnetic separator extracts ferrous debris during the media-reclamation process. Safety matting protects workers by preventing slips and falls. (Two-foot-wide safety matting, with pockets to catch spilled media, is sold by the linear foot.) Vibrating screen assures smooth flow of light and fine media. 0 0 Vibrating Screen Components Item Description PART # Regulator, relieving Air valve, pilot operated 0 Breather vent Socket-head cap 0 Vibrator Muffler, bronze Spacer Window protector, made of clear plastic, is recommended for use with light, less aggressive abrasives. 0 0 Window protector, consisting of a steel screen, protects against heavy and coarse media / Page F

15 Options Details: IL- Dust Collectors Bag House Dust Collector Options PART NUMBERS For DCM-00 (PN 000), DCM-00A (PN 00) & DCM-00B (PN 00) FACTORY CUSTOMER INSTALLED INSTALLED Bag shaker, automatic electric, cleans bags thoroughly every time the system is turned off For DCM-00, DCM-00A & DCM-00B Bag Shaker, Automatic Electric Components Item Description PART # Pressure switch, differential 0 Timer 0 Flasher Solenoid valve, 0 VAC Cylinder (not included; standard with collector) Bag shaker, automatic pneumatic for DCM-00, DCM-00A & DCM-00B 0 0 For part information: Call factory. HEPA filter captures very fine particles. 0 0 Replacement filter 0 0 HEPA filter, pressure differential gauge assembly informs operator regarding filter cleanliness. 0 0 Leg extension kit raises collector so larger collection drum can be placed underneath. Kit for DCM-00, DCM-00A & DCM-00B Lid assembly for gallon drum attaches securely to clean-out door. 0 0 Lid Assembly Components Item Description PART # Hose clamp, 0 Dust hose, light-duty, Hose clamp, 0 Adapter 0 Lid, gallon drum 00 Gasket for lid (not shown) 00 Manometer keeps operator informed regarding bag cleanliness. 0 0 Sound attenuator/exhaust damper reduces noise in the work place. Attenuator/damper for DCM-00A 0 0 Attenuator/damper for DCM-00B / Page F

16 Options Details: IL- Dust Collectors Cartridge Dust Collector Options PART NUMBERS For CDC- (PN 00), CDC- (PN 0) & CDC- (PN 0) FACTORY CUSTOMER INSTALLED INSTALLED HEPA filter captures very fine particles. 0 0 Filter replacement 0 0 HEPA filter, pressure differential gauge assembly informs operator regarding filter cleanliness. 0 0 Leg extension kit raises collector so larger collection drum can be placed underneath. 0 0 Lid assembly for gallon drum attaches securely to clean-out door. (Page F.) 0 0 Manometer keeps operator informed regarding bag cleanliness. 0 0 Photohelic cartridge cleaning improves system performance, saves operator time Photohelic Cleaning Components Item Description PART # Photohelic gauge 00 Solenoid valve Timer board 00 Diaphragm valve ( required) 0 (Not included; standard on collector) Sound attenuator/exhaust damper reduces noise in the work place. Attenuator/damper for CDC- 0 0 Attenuator/damper for CDC- 0 0 Attenuator/damper for CDC / Page F