YP205HP (Q9C7) AUSTRALIA 1C9C7-700E1

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1 YP205HP () AUSTRALIA 1C9C7-700E1 ( )

2 YP205HP PARTS CATALOGUE 2004 by Yamaha Motor Co., Ltd. 1st edition, February 2004 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

3 FOREWORD This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. 6. The asterisk (*) before a reference number indicates modified items after the first edition. 1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News. 2. Abbreviations The following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Locally Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) O/S Over Size 3. The number of components for assembly Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. Q TY 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 4. Applicable colours of graphics are represented in the as shown below. Q TY 2N X5 FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 FOR MXR 5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.

4 FOREWORD 7. Applicable Serial No. Frame Serial No. 9. Applicable Starting Serial No. Frame Serial No. Serial No. Name Of Q ty Column Model Code YP205HP 8. Applicable Colour Code (The (*) mark shows Model colour.) Abbreviation Colour Name Colour Code FWB(*) FARAWAY BLUE 00NJ

5 CONTENTS CYLINDER... 1 CRANKSHAFT & PISTON... 2 GOVERNOR CAMSHAFT & VALVE... 4 AIR SHROUD & STARTER... 5 INTAKE CARBURETOR... 7 EXHAUST... 8 CRANKCASE... 9 FUEL TANK GENERATOR ELECTRICAL EMBLEM & LABEL WATER PUMP INDEX NUMERICAL INDEX... 16

6 FIG. 1 CYLINDER 1 7WC HEAD, CYLINDER BOLT, STUD BOLT, STUD 2 4 7WC GASKET, CYLINDER HEAD BOLT, FLANGE BOLT, FLANGE PIN, DOWEL PLUG, SPARK (NGK BPR4ES) 1 9 7NJ COVER, CYLINDER HEAD NJ BREATHER ASSY J5 HOSE (L106) NJ GASKET, BREATHER COVER NJ GASKET, HEAD COVER BOLT, FLANGE 4 1

7 FIG. 2 CRANKSHAFT & PISTON 1 7NN CRANKSHAFT ASSY 1 2 7NJ CONNECTING ROD ASSY 1 3 JA BOLT, CONNECTING ROD 2 4 7NJ PISTON (STD) 1 7NJ PISTON (0.25MM O/S) 1 AP 7NJ PISTON (0.50MM O/S) 1 AP 5 7WC PISTON RING SET (STD) 1 7WC PISTON RING SET (0.25MM O/S) 1 AP 7WC PISTON RING SET (0.50MM O/S) 1 AP 6 4H PIN, PISTON CIRCLIP 2 8 7G SHIM,CRANK 1 (T=0.1) 1 UN 2

8 FIG. 3 GOVERNOR 1 1 7NJ FLYWEIGHT SHAFT ASSY NJ WEIGHT 2 3 7FK SHAFT, WEIGHT K7 WASHER, PLATE CIRCLIP K7 WASHER, PLATE 1 7 JA COLLAR 1 8 7NJ FORK, GOVERNOR WASHER CLIP NN ARM, GOVERNOR BOLT WASHER, PLATE NUT, SQUARE LV ROD, LINK SPRING, TENSION NN THROTTLE LEVER COMP SCREW, PAN HEAD A8.SPRING, COMPRESSION Y HOLDER, WIRE SCREW, PAN HEAD SPRING, TENSION NN SPRING, GOVERNOR 1 3

9 FIG. 4 CAMSHAFT & VALVE 1 7NJ CAMSHAFT ASSY NJ SPRING, DECOMPRESSION 1 3 7NJ VALVE, INTAKE 1 4 7NJ VALVE, EXHAUST 1 5 7WC LIFTER, VALVE 2 UR JA LIFTER, VALVE 2 UR J4 SPRING, COMPRESSION 2 7 7NJ RETAINER, VALVE SPRING 2 8 7NJ COTTER, VALVE 2 9 7NN ARM, VALVE ROCKER NN PIVOT, ROCKER ARM FK BOLT FK NUT, LOCK NJ GUIDE, PUSH ROD NJ ROD, VALVE PUSH Y SEAL, VALVE STEM 1 4

10 FIG. 5 AIR SHROUD & STARTER 1 7NJ CASE, FAN BOLT, FLANGE 4 3 7NJ AIR SHROUD, CYLINDER BOLT, FLANGE 1 5 7NJ STARTER ASSY 1 6 7NJ CASE, STARTER 1 7 JL DRUM, SHEAVE 1 8 JL PAWL, DRIVE 2 9 JL PLATE, DRIVE NJ SPRING, STARTER 1 11 JL SPRING, FRICTION 1 12 JK SPRING, RETURN NJ SCREW NJ ROPE, STARTER (5.0X1500) LV HANDLE, STARTER BOLT, FLANGE NJ PULLEY, STARTER 1 5

11 FIG. 6 INTAKE 1 1 7NJ JOINT, CARBURETOR NJ GASKET 2 3 7NJ GASKET 1 4 7NJ CASE, AIR CLEANER NJ CAP, CLEANER CASE NJ PLATE,ELEMENT FITTING 1 7 7NJ ELEMENT, AIR CLEANER SCREW, OVAL FILLISTER 2 9 7NB PLATE NUT, FLANGE BOLT, FLANGE 1 6

12 FIG. 7 CARBURETOR 1 7NN CARBURETOR ASSY LG FLOAT F PIN, FLOAT 1 4 7NN 1495F 1B.NOZZLE, MAIN 1 5 7G GASKET, FLOAT CHAMBER 1 6 7EG BODY, FLOAT CHAMBER G WASHER 1 8 7RH SCREW, ROD A SPRING LV SCREW, PILOT ADJUSTING EG CLIP LG NEEDLE ASSY HX JET, MAIN (# 90) J 16.JET, PILOT (#41.3) NJ BOLT, HOLDING A SPRING E PLUG, DRAIN 1 7

13 FIG. 8 EXHAUST 1 7NN MUFFLER NJ CAP 1 3 7NJ BAND, SILENCER 1 4 7NJ 1479E 00 NET, WIRE SCREW, HEXAGON J5 WASHER, PLAIN 1 7 7NN PROTECTOR ASSY BOLT WASHER, PLATE BOLT, FLANGE WASHER, PLATE NUT 2 13 JA GASKET, EXHAUST PIPE 1 8

14 FIG. 9 CRANKCASE 1 7WC CRANKCASE BEARING OIL SEAL OIL SEAL BOLT, FLANGE GASKET PIN, DOWEL 2 8 7NN COVER, CRANKCASE 1(5/16-24UNF FK SHAFT, FLYWEIGHT BEARING OIL SEAL NJ GASKET, CRANKCASE COVER BOLT, FLANGE NN PLUG, OIL LEVEL GASKET G PLUG, OIL LEVEL O-RING 1 9

15 FIG. 10 FUEL TANK 1 7NN NJ FUEL TANK COMP. 1 FWB 2 7T CAP ASSY 1 3 7T GASKET, CAP STRAINER BOLT, FLANGE 4 6 7NN STAY, FUEL TANK NN STAY, FUEL TANK PLUG BOLT, FLANGE WASHER, PLATE NN PIPE, FUEL CLIP NJ FUEL COCK ASSY J CUP, FILTER X GASKET NJ SEAL, COCK NJ GASKET NJ NET, FILTER SCREW, PAN HEAD T TOOL KIT 1 10

16 FIG. 11 GENERATOR 1 7NN ROTOR ASSY 1 2 7NN T.C.I. UNIT ASSY BOLT, FLANGE NUT WASHER KEY, WOODRUFF 1 7 JN PLUG CAP ASSY 1 8 7NJ OIL LEVEL GAUGE ASSY BOLT, FLANGE NJ CLAMP 1 11

17 FIG. 12 ELECTRICAL 1 1 7NN ENGINE STOP SWITCH ASSY NUT, FLANGE SCREW, PAN HEAD CLAMP 1 5 7WG OIL WARNING UNIT 1 6 7NJ OIL PILOT LIGHT ASSY SCREW, PAN HEAD NUT, FLANGE 1 9 7NN COVER, CONNECTER CLAMP 1 12

18 FIG. 13 EMBLEM & LABEL 1 7NN EMBLEM (MZ175) T EMBLEM 2 (WARNING) 1 3 7MJ MARK(C N432) 1 13

19 FIG. 14 WATER PUMP 1 YE SUCTION COVER 1 2 YE CHECK VALVE 1 3 YE BOLT SET WITH SPRIN 4 4 YE BOLT 4 5 YE O-RING 1 6 YE MACHANICAL SEAL 1 7 YE CUSHION RUBBER 4 8 YE IMPELLER 1 9 YE VOLUTE CASING 1 10 YE VOLUTE CASING PACK 1 11 YE CASING COVER PACKIN 1 12 YE CASING COVER 1 13 YE BOLT SET WITH SPRIN 6 14 YE DELIVERY COVER PACK 1 15 YE DELIVERY COVER(3WAY 1 16 YE BOLT 4 17 YE CAP 1 18 YE O-RING 1 19 YE CAP 1 20 YE O-RING 1 21 YE B CASING 1 22 YE LINER RING 1 23 YE BOLT 4 24 YE BASE 1 25 YE FLANGE NUT 4 26 YE BOLT SET WITH SPRIN 1 27 YE SPRING WASHER 8 14

20 FIG. 14 WATER PUMP 28 YE FLANGE NUT 4 29 YE CHAIN CAP WITH PACK 1 30 YE CHAIN CAP WITH PACK 2 31 YE ASY2 BALL CHAIN 1 32 YE ASSY BALL CHAIN WITH 1 33 YE NUT 1 15

21 NUMERICAL INDEX YE YE YE YE YE YE YE YE YE YE YE YE YE YE YE YE YE YE YE YE YE YE YE YE YE YE YE YE YE WC NJ NJ WC NJ NJ NN G WC WC WC NJ H NJ NJ NJ JA NJ FK JA NJ NN NN LV Y NJ FK NJ NJ NJ Y NJ NN WC JA NJ NJ FK FK NN NJ NJ NJ NN NJ NJ NJ NJ NN J LG EG NJ EG G LG F E LV A G HX NJ NJ NJ NJ NB RH JA NN NN NJ NJ NJ 1479E NN 1495F 1B 7 4 7WC G NN NN NJ NJ NJ NJ JL JL JL NJ JL JK NJ LV NJ NN NJ NN NN T MJ NN NJ NJ J NJ NJ X T T T NN JN NN NN NN NN WG NJ NJ NJ K J J A J

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