3 AXIS STANDARD CAD. BobCAD-CAM Version 28 Training Workbook 3 Axis Standard CAD

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1 3 AXIS STANDARD CAD This tutorial explains how to create the CAD model for the Mill 3 Axis Standard demonstration file. The design process includes using the Shape Library and other wireframe functions to create the profile, pocket, and holes for the model. The solid is created by extruding the wireframe geometry to create the boss and then to cut the pocket, holes, and a radius from the boss. This tutorial highlight the following functionality of the BobCAD-CAM software: Creating wireframe with the Shape Library Creating and managing CAD layers Using Arc Coordinates How to modify entity attributes Utilizing UCS planes for CAD creation Using Extrude Curve Utilizing CAD layers to aid in geometry selection Using Extrude Cut Creating text 1 FEWER STEPS BETTER CUTS MORE PROFITS Copyright (c) BobCAD-CAM, Inc. 2015

2 Part 1) Open the Template File and Save As A template file is provided so that you can have the same system colors as shown in this tutorial. We start by opening the template file and renaming it to keep the original file unchanged. It is good practice to always begin a file by saving it with an appropriate name and location and then saving often. 1 In the File menu, Click Open. Navigate to C:\BobCAD-CAM Data\BobCAD-CAM V27\Examples\Demo Files, and select Getting Started Template.bbcd. Click Open. 2 In the File menu, Click Save As. Select or create a new folder to save to, or just use the Demo Files folder. In the File Name box, type Mill 3XS CAD, and Click Save. 2 FEWER STEPS BETTER CUTS MORE PROFITS Copyright (c) BobCAD-CAM, Inc. 2015

3 Part 2) Shape Library BobCAD-CAM Version 28 Training Workbook To begin creating geometry, we use the Shape Library to quickly define wireframe for our model. 1 In the Other menu, Click Shape Library. 2 Select the Frame with Rectangular Hole shape, and Click OK. 3 FEWER STEPS BETTER CUTS MORE PROFITS Copyright (c) BobCAD-CAM, Inc. 2015

4 3 In the Data Entry Manager, update the shape parameters: 1 = = = = = = Notice that the CAD preview updates as you enter the parameters. This allows you to confirm the proper result before creating the shape. Click OK to create the shape. 4 Click Cancel to close the Data Entry Manager. 5 Click anywhere in the Workspace, to give it key focus, and press F to activate Fit All. (Alternatively, in the View menu, Click Fit All.) 6 In the File menu, Click Save. 4 FEWER STEPS BETTER CUTS MORE PROFITS Copyright (c) BobCAD-CAM, Inc. 2015

5 Part 3) Create a CAD Layer and Set as Active Layer Next we create a new CAD layer and set it as the active layer before creating some arcs. CAD layers are a great way to keep your drawings organized and are helpful for hiding, showing, and selecting geometry. 1 Right-Click anywhere in the Layers Manager window, and Click Add New Layer. 2 To name the layer, type Holes, and press Enter to finish. 3 Right-Click the layer name Holes, and Click Active Layer. CAD geometry is created on the active CAD layer, which is indicated by a red check mark ( ). 5 FEWER STEPS BETTER CUTS MORE PROFITS Copyright (c) BobCAD-CAM, Inc. 2015

6 Part 4) Create Arcs BobCAD-CAM Version 28 Training Workbook Now we create two arcs that are used to cut the holes in the model later in this tutorial. 1 In the Arcs menu, Click Coordinates. 2 Update the Data Entry parameters: Center X = Center Y = Radius = TIP: Press Tab after typing each value to update the CAD preview and move to the next parameter. Click OK to create the first arc. 6 FEWER STEPS BETTER CUTS MORE PROFITS Copyright (c) BobCAD-CAM, Inc. 2015

7 3 Update the Center Y value to (and press Tab, or Click in the Workspace, to update the CAD preview). Click OK to create the second arc. 4 Click Cancel to close the Data Entry Manager. Part 5) Create CAD Layers and Modify Attributes Next we create two more CAD layers to help keep our drawing organized. Then we use Modify Attributes to move existing geometry to one of the layers. 1 Right-Click in the Layers Manager, and Click Add New Layer. Type Pocket to name the layer, and press Enter to finish. Right-Click the layer name Pocket, and Click Hide. TIP: You can Click the layers icon to the left of the layer name to set it as the active layer. (The icon changes to.) You can also Click the layer visibility icon to hide and show layers. 2 Create another layer named Solids, and set it as the Active Layer. 3 In the Edit menu, Click Select Mode. (Alternatively, on the Selection toolbar, Click.) 7 FEWER STEPS BETTER CUTS MORE PROFITS Copyright (c) BobCAD-CAM, Inc. 2015

8 4 Press and hold Shift, and Click any entity of the inner rectangle to chain select it. 5 Right-Click anywhere in the Workspace, point to Modify Attributes, and Click Layer. In the Select Layer dialog box, Click Pocket, and Click OK. The pocket geometry is no longer visible after moving it to the hidden layer. 6 Press Ctrl+S to save the file. Part 6) Extrude a Wireframe Curve In this part, we use Extrude Curve to create a solid from our wireframe profile for the model. 1 In the Surfaces menu, Click Extrude Curve. 2 Press Ctrl+7 to select the ISO 2 view. (Alternatively, in the View menu, point to Views, and Click ISO 2.) 8 FEWER STEPS BETTER CUTS MORE PROFITS Copyright (c) BobCAD-CAM, Inc. 2015

9 3 Hold Shift, and Click any entity of the outer profile to select the entire chain. Click to create the CAD preview. 4 Click the upper sketch handle to activate sketching. Move the handle down (below the selected profile) to change the extrusion direction, and then Click to place the sketch handle. 9 FEWER STEPS BETTER CUTS MORE PROFITS Copyright (c) BobCAD-CAM, Inc. 2015

10 TIP: In this step, we are dragging the extrusion preview from the positive direction down into the negative (other) direction. When you reach the geometry, the positive distance becomes zero, and BobCAD-CAM automatically switches from the positive sketch handle to the negative sketch handle to allow you to easily change the extrusion direction. Notice that the Data Entry parameters automatically update from moving the sketch handle. 5 Under Other Direction, update the Distance value to to get the exact value. 6 Click OK to create the solid. 10 FEWER STEPS BETTER CUTS MORE PROFITS Copyright (c) BobCAD-CAM, Inc. 2015

11 Part 7) Extrude Wireframe to Cut the Pocket and Holes For this part, we use Extrude Cut to create the holes and pocket in the solid model. Cut the Holes 1 In the Solids menu, Click Extrude Cut. 2 In the Edit menu, point to Select Entities, and Click Pick by Layer. Select Holes, and Click OK. 3 Click OK to create the CAD preview. The Distance value is already properly set to from the previous extrude, so no changes are needed for the cut. 11 FEWER STEPS BETTER CUTS MORE PROFITS Copyright (c) BobCAD-CAM, Inc. 2015

12 4 Click OK to cut the holes. TIP: You can press T, to turn on the Transparent view, and see that the holes are cut through the entire model. Press T again to turn off the Transparent view. Cut the Pocket 1 Right-Click the Pocket layer, and Click Show. 2 Press S to turn off the shaded view. (Alternatively, in the Views menu, Click Shaded.) 3 Hold Shift, and Click to chain select the wireframe for the inner pocket. Click OK to confirm the selection. 12 FEWER STEPS BETTER CUTS MORE PROFITS Copyright (c) BobCAD-CAM, Inc. 2015

13 4 Press S to turn on the shaded view. 5 Under Other Direction, update the Distance value to Click OK. 7 Click Cancel. Hide Layers and Set Active Layer Now we hide the layers that we are finished using, and set the CAD layer as active before creating more geometry. 1 Right-Click the Holes layer, and Click Hide. 2 Hide the Pocket layer also. 3 Right-Click the CAD layer, and Click Active Layer. 13 FEWER STEPS BETTER CUTS MORE PROFITS Copyright (c) BobCAD-CAM, Inc. 2015

14 Part 8) Add a Radius to the Model Using Extrude Cut In this part, we create a large circle utilizing the front (X/Z) plane. The circle is then extruded to cut a radius into the top face of the model. Create an Arc on the Front UCS (User Coordinate System) 1 In the Layer-UCS-Post Manager, Click the UCS tab. 2 In the UCS Manager, Right-Click Front (X/Z), and Click Active UCS. Geometry is now created using front (active) coordinate system. The active UCS is indicated by a red check mark ( ). 14 FEWER STEPS BETTER CUTS MORE PROFITS Copyright (c) BobCAD-CAM, Inc. 2015

15 3 In the Arcs menu, Click Coordinates. Update the Data Entry parameters: Click OK. Center X = Center Y = Center Z = Radius = Click anywhere in the Workspace, and press F to activate Fit All. Use Extrude Cut to Create the Radius 1 In the Solids menu, Click Extrude Cut. 2 Click to select the circle, and Click OK. 15 FEWER STEPS BETTER CUTS MORE PROFITS Copyright (c) BobCAD-CAM, Inc. 2015

16 3 Press Ctrl+1 to select the Top view. 4 Use the sketch handle to extend the extrude preview through the entire model. 5 Click OK. 6 Click Cancel. Press Ctrl+7 to better view the result. Change the UCS and Manage CAD Layers 1 In the UCS Manager, Right-Click Top (X/Y), and Click Active UCS. 2 In the Layers Manager, Right-Click CAD, and Click Hide. 3 Create a new layer named Text, and set it as the Active Layer. 16 FEWER STEPS BETTER CUTS MORE PROFITS Copyright (c) BobCAD-CAM, Inc. 2015

17 Part 9) Create Text BobCAD-CAM Version 28 Training Workbook The final part of this tutorial is to create text. This text is used later to machine the name BobCAD-CAM into the model. 1 In the Text menu, Click Text. 2 Update the Data Entry parameters: Click BobCAD Font. Click the down arrow, and select AFNT03. Click in the box, and type BobCADCAM. Height = Angle = Click OK. 3 Press Ctrl+1 to select the top view, and press F. 4 In the Workspace, Click to place the text on the top face of the model. 5 Click Cancel. 6 Set the Solids layer as the active layer, and hide the Text layer. Press Ctrl+7. 7 Save the file. You have finished the Mill 3 Axis Standard demonstration CAD model. 17 FEWER STEPS BETTER CUTS MORE PROFITS Copyright (c) BobCAD-CAM, Inc. 2015

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