YAMAHA GENERATOR YG2800i (7VU2) (120V/60Hz) USA
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1 YAMAHA GENERATOR YG2800i () (120V/60Hz) USA 117VU 110E1
2 YG2800i PARTS CATALOGUE E2001 by Yamaha Motor Co., Ltd. 1st Edition, Nov All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan
3
4 FOREWORD This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. 1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News. 5. Applicable Starting Serial No. and Color Code MODEL NAME MODEL TYPE FRAME YG2800i 7VU Engine Serial No. 2. Abbreviations The following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Local Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) 3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below. EXAMPLE CARBURETOR ASSY.JET, PILOT.NOZZLE, MAIN Color Code Color Name Abbreviation MODEL Country (destination) 0714 PURPLISH BLUE SOLID 3 PBS3 USA 6. Note that the illustrations for reference in finding parts numbers, not to be used for assembling. When assembling, please use the applicable service manual. 7. The asterisk (*) before a reference number indicates modification items after the first edition. 4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. EXAMPLE PART DESCRIPTION Q TY REMARKS 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1
5 CONTENTS CYLINDER... 1 CRANKSHAFT. PISTON... 2 CAMSHAFT.VALVE... 3 AIR SHROUD. STARTER... 4 INTAKE... 5 CARBURETOR... 6 EXHAUST... 7 CRANKCASE... 8 FRAME... 9 FUEL TANK MAGNETO GENERATOR CONTROL BOX LABELS INDEX NUMERICAL INDEX... 16
6 FIG. 1 CYLINDER PART DESCRIPTION REMARKS 1 7WC HEAD, CYLINDER BOLT, STUD BOLT, STUD 2 4 7WC GASKET, CYLINDER HEAD BOLT, FLANGE BOLT, FLANGE PIN, DOWEL PLUG, SPARK (NGK BPR4ES) 1 9 7NJ COVER, CYLINDER HEAD NJ BREATHER ASSY J5 HOSE (L106) NJ GASKET, BREATHER COVER NJ GASKET, HEAD COVER BOLT, FLANGE 4 1
7 FIG. 2 CRANKSHAFT. PISTON PART DESCRIPTION REMARKS 1 7VU CRANKSHAFT ASSY 1 2 7NJ CONNECTING ROD ASSY 1 3 JA BOLT, CONNECTING ROD 2 4 7NJ PISTON (STD) 1 7NJ PISTON (0.25MM O/S) 1 AP 7NJ PISTON (0.50MM O/S) 1 AP 5 7WC PISTON RING SET (STD) 1 7WC PISTON RING SET (0.25MM O/S) 1 AP 7WC PISTON RING SET (0.50MM O/S) 1 AP 6 4H PIN, PISTON CIRCLIP 2 2
8 FIG. 3 CAMSHAFT.VALVE PART DESCRIPTION REMARKS 1 7NJ CAMSHAFT ASSY NJ BOLT, STOPPER 1 3 7NJ SPRING, DECOMPRESSION 1 4 7NJ VALVE, INTAKE 1 5 7NJ VALVE, EXHAUST 1 6 7WC LIFTER, VALVE J4 SPRING, COMPRESSION 2 8 7NJ RETAINER, VALVE SPRING 2 9 7NJ COTTER, VALVE NN ARM, VALVE ROCKER NN PIVOT, ROCKER ARM FK BOLT FK NUT, LOCK NJ GUIDE, PUSH ROD NJ ROD, VALVE PUSH Y SEAL, VALVE STEM 1 3
9 FIG. 4 AIR SHROUD. STARTER PART DESCRIPTION REMARKS 1 7VU CASE, FAN BOLT, FLANGE 4 3 7NJ AIR SHROUD, CYLINDER BOLT, FLANGE 1 5 7VU PLATE 1 6 7VU BRACKET, ENGINE NUT, FLANGE BOLT, FLANGE NUT, FLANGE VU STARTER ASSY VU CASE, STARTER VU DRUM, SHEAVE TA SPRING, STARTER 1 14 JL PAWL, DRIVE VU PLATE, DRIVE TA SPRING, FRICTION 1 17 JK SPRING, RETURN NJ SCREW VU WIRE, STARTER TA HANDLE, STARTER BOLT, FLANGE VU PULLEY, STARTER BOLT, FLANGE VU SPACER VU COVER, FAN CASE 1 4
10 FIG. 5 INTAKE PART DESCRIPTION REMARKS 1 7NJ JOINT, CARBURETOR NJ GASKET 2 3 7NJ GASKET 1 4 7NJ CASE, AIR CLEANER NJ CAP, CLEANER CASE NJ PLATE,ELEMENT FITTING 1 7 7NJ ELEMENT, AIR CLEANER SCREW, OVAL FILLISTER 2 9 7NB PLATE NUT, FLANGE BOLT, FLANGE VU CABLE, STARTER 1 1 5
11 FIG. 6 CARBURETOR PART DESCRIPTION REMARKS 1 7VU CARBURETOR ASSY LG FLOAT F PIN, FLOAT 1 4 7NN 1495F 1B.NOZZLE, MAIN 1 5 7G GASKET, FLOAT CHAMBER 1 6 7EG BODY, FLOAT CHAMBER G WASHER 1 8 7RH SCREW, ROD A SPRING NJ SCREW, PILOT ADJUSTING EG CLIP LG NEEDLE ASSY HX 1423E 35 A0.JET, MAIN(#88.8) A0.JET, PILOT (# 37.5) NJ BOLT, HOLDING A SPRING E PLUG, DRAIN RH SCREW WG SCREW, THROTTLE LV CAP (CUT AWAY 1/8) VU COVER VU THROTTLE MOTOR ASSY 1 6
12 FIG. 7 EXHAUST PART DESCRIPTION REMARKS 1 7VU MUFFLER LL ARRESTER, SPARK 1 3 7NJ CAP 1 4 7NJ BAND, SILENCER 1 5 7NJ 1479E 00 NET, WIRE SCREW, HEXAGON 1 7 7VU PROTECTOR, MUFFLER VU PROTECTOR, MUFFLER BOLT, FLANGE BOLT, FLANGE VU STAY, MUFFLER BOLT, FLANGE NUT 2 14 JA GASKET, EXHAUST PIPE BOLT, FLANGE 2 7
13 FIG. 8 CRANKCASE PART DESCRIPTION REMARKS 1 7VU CRANKCASE BEARING OIL SEAL GROMMET BOLT, FLANGE GASKET PIN, DOWEL 2 8 7VU COVER, CRANKCASE BEARING PLUG NJ GASKET, CRANKCASE COVER BOLT, FLANGE NN PLUG, OIL LEVEL GASKET 1 8
14 FIG. 9 FRAME PART DESCRIPTION REMARKS 1 7VU FRAME COMP VU FRAME COMP N00 RIVET, BLIND 4 4 7VU INSULATOR, MOUNTING A3 WASHER, PLATE 1 6 7VU INSULATOR, MOUNTING NUT, FLANGE BOLT, FLANGE 1 9 7VU BRACKET, ENGINE H TOOL KIT 1 9
15 FIG. 10 FUEL TANK PART DESCRIPTION REMARKS 1 7VU P0 FUEL TANK COMP. 1 PBS3 2 74T CAP ASSY GASKET, CAP STRAINER 1 5 7A FUEL LEVEL GAUGE ASSY BOLT WASHER, PLATE 2 8 7LG DAMPER, LOCATING E DAMPER, LOCATING VU PIPE, FUEL CLIP RA FUEL COCK ASSY J CUP, FILTER X GASKET NJ SEAL, COCK NJ GASKET NJ NET, FILTER
16 FIG. 11 MAGNETO PART DESCRIPTION REMARKS NUT WASHER KEY, WOODRUFF 1 4 7VU PLUG CAP ASSY 1 5 7NJ OIL LEVEL GAUGE ASSY BOLT, FLANGE 3 7 7NJ CLAMP 1 8 7VU IGNITION COIL ASSY BOLT, FLANGE VU COIL, PULSER SCREW, PAN HEAD WASHER, PLATE VU WIRE, SUB LEAD GROMMET VU C.D.I. UNIT ASSY SCREW, TAPPING WASHER, PLATE 1 11
17 FIG. 12 GENERATOR PART DESCRIPTION REMARKS 1 7VU STATOR ASSY 1 2 7VU ROTOR ASSY 1 3 7VU FAN, GENERATOR BOLT, FLANGE BOLT, FLANGE PIN, DOWEL 2 7 7VU 8719F 01 TUBE VU CLAMP SCREW, PAN HEAD WASHER, PLATE VU BRKT., GENERATOR MOUNT SCREW, FLAT HEAD VU LEAD WIRE ASSY BOLT, FLANGE NUT, FLANGE VU RECTIFIER ASSY VU PLATE, HEAT SINK SCREW, PAN HEAD NUT, U FLANGE 1 12
18 FIG. 13 CONTROL BOX PART DESCRIPTION REMARKS CLAMP 1 2 7VU PLATE 1 3 7MC A1 RECEPTACLE SCREW, PAN HEAD NUT, FLANGE H RECEPTACLE 2 (30A 125V) 1 UR P&S 7LR RECEPTACLE 1 (WCF63130BO2) 1 UR MATSUSHITA 7VU RECEPTACLE 1 (30A 125V) 1 UR MEIKOSHA SCREW, PAN HEAD NUT, FLANGE 2 9 7NJ PILOT LIGHT ASSY NJ OIL PILOT LIGHT ASSY NJ ENGINE STOP SWITCH ASSY VU WIRE HARNESS ASSY BOLT, FLANGE VU COVER, CONTROL BOX VU OIL WARNING UNIT SCREW, TAPPING WASHER, PLATE BOLT NUT, FLANGE NUT SCREW, TAPPING SCREW, BIND VU PILOT LIGHT ASSY NJ ENGINE STOP SWITCH ASSY 1 ECON. SW 25 7VU 8A CONTROL UNIT 1 13
19 FIG. 13 CONTROL BOX PART DESCRIPTION REMARKS 26 7VU 8721G 00 COVER, CONTROL BOX BOLT, FLANGE BOLT, FLANGE CLAMP SCREW, TAPPING CLAMP LG RECEPTACLE COMP SCREW, PAN HEAD VU CIRCUIT BREAKER COMP SCREW, PAN HEAD LG CHARGE CORD ASSY 1 ACCESSORY PARTS 14
20 FIG. 14 LABELS PART DESCRIPTION REMARKS 1 7TA EMBLEM 2 (WARNING) 1 2 7VU 2179R 01 PLATE, EPA 2 (CALIFORNIA) 1 3 7FL 2415A 10 LABEL, CAUTION (HOT EXHAUST) H 2415A 00 LABEL, CAUTION (WARNING) 1 5 7UH 2111F 00 LABEL, EMISSION 1 6 7VU EMBLEM 1 (YAMAHA) 1 7 7VU EMBLEM 4 (INVERTER) 1 15
21 NUMERICAL INDEX PART PART PART PART PART PART 7VU VU WC NJ NJ WC NJ NJ VU WC WC WC NJ H NJ NJ NJ JA NJ NJ NJ Y NJ NN WC NJ NJ FK FK NN NJ NJ NJ VU VU VU NJ NJ NJ NJ VU LV A LG EG NJ EG G LG F E NJ A RH G HX 1423E 35 A VU NJ NJ NJ NJ NB RH JA VU VU VU VU LL NJ NJ 1479E NJ WG NN 1495F 1B 6 4 7VU NN VU NJ VU VU TA VU TA VU VU VU JL JK VU TA NJ UH 2111F VU 2179R VU VU VU VU VU P FL 2415A H 2415A VU TA VU LG E VU RA NJ J NJ NJ X T VU H VU 8A VU VU VU VU NJ NJ VU VU VU VU VU A NJ NJ NJ VU VU VU VU VU VU VU VU VU 8719F LG VU 8721G VU LR MC A VU H VU LG VU A N J J
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