F2.5MHB(69M1) F2.5AMH 03(69M1) 2B69M 100E1

Transcription

1 MHB(69M1) AMH 03(69M1) 2B69M 100E1 A1

2 FOREWORD This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. MHB(69M1), AMH 03(69M1) 1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News. 2. Abbreviations The Following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Local Made (Parts need to be ordered locally) O/S Over Size 3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below. EXAMPLE CARBURETOR ASSY.JET, PILOT.NOZZLE, MAIN 4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. EXAMPLE PART DESCRIPTION REMARKS 6E C.D.I. MAGNETO ASSY 1 6E ROTOR ASSY 1 6E PULLY, STARTER 1 E EH EHT 5. Quantity Column Information NAME for Q TY COLUMN APPLICABLE MODEL MHB, AMH 6. Applicable Starting Serial No. and Color Code 1) Engine Starting Serial No. MSHB 69M : MLHB 69M : ) Color Code AMH S/L 69M : Color Code Color Name Abbreviation 004D DARK BLUISH GRAY METALLIC 2 DBNM2 7. Note that the illustrations for reference in finding parts numbers, not to be used for assembling. When assembling, please use the applicable service manual. 8. The asterisk (*) before a reference number indicates modification items after the first edition. A2

3 CONTENTS TOP COWLING... A4 CYLINDER. CRANKCASE 1... A5 CRANKSHAFT. PISTON... A6 CYLINDER. CRANKCASE 2... A7 VALVE... B2 INTAKE... B3 CARBURETOR... B4 FUEL... B5 STARTER... B6 GENERATOR... B7 BOTTOM COWLING... C1 STEERING... C2 CONTROL... C3 BRACKET... C4 UPPER CASING... C6 LOWER CASING. DRIVE 1... C7 LOWER CASING. DRIVE 2... D2 REPAIR KIT 1... D3 REPAIR KIT 2... D4 REPAIR KIT 3... D5 INDEX NUMERICAL INDEX... D6 A3

4 FIG. 1 TOP COWLING PART DESCRIPTION REMARKS 1 69M G D TOP COWLING ASSY M G MOLDING, AIR DUCT SCREW, TAPPING M WG GRAPHIC SET M G GRAPHIC, FRONT M G GRAPHIC, REAR M DAMPER F LABEL, CAUTION M LABEL, INSTRUCTION 1 FOR USA,OCEANIA 69M LABEL, INSTRUCTION 1 FOR CANADA 10 6A1 2415A 41 LABEL, CAUTION A1 2415A 51 LABEL, CAUTION 1 FOR CANADA A4

5 FIG. 2 CYLINDER. CRANKCASE 1 PART DESCRIPTION REMARKS 1 69M WE D CRANK CYLINDER ASSY M E HEAD, CYLINDER D GUIDE, INTAKE VALVE NIPPLE, HOSE M36 BOLT, FLANGE M07 PIN, DOWEL M GASKET, CYLINDER HEAD M E COVER, CYLINDER HEAD M A0 GASKET, HEAD COVER M14 BOLT FLANGE M THERMOSTAT M E M COVER, THERMOSTAT PIPE, JOINT D E ANODE SCREW, PAN HEAD D E2414 A0 GASKET, COVER BOLT WASHER HOSE CLAMP D MARK D E MARK, CAUTION 1 FOR USA,OCEANIA 68D E MARK, CAUTION 1 FOR CANADA PLUG, SPARK (NGK BR6HS) 1 A5

6 FIG. 3 CRANKSHAFT. PISTON PART DESCRIPTION REMARKS 1 69M CRANKSHAFT ASSY WASHER, PLATE M CONNECTING ROD ASSY 1 4 7FK BOLT, CONNECTING ROD M E PISTON (STD) M E PISTON RING SET (STD) M E PIN, PISTON CIRCLIP 2 A6

7 FIG. 4 CYLINDER. CRANKCASE 2 PART DESCRIPTION REMARKS 1 69M E CYLINDER H PIPE, JOINT OIL SEAL Y2 BEARING M GAUGE, LEVEL M E CRANKCASE M A0 GASKET, CYLINDER BOLT WASHER, PLATE M99 CLAMP M07 PIN, DOWEL M76 BOLT, FLANGE WASHER, PLATE M E B HOUSING, OIL SEAL O RING OIL SEAL OIL SEAL BOLT WASHER BOLT GASKET M E GEAR UNIT ASSY BOLT, FLANGE M E PLUG, OIL M79 O RING M G BRACKET G STOPPER, UPPER MOUNT 2 A7

8 FIG. 4 CYLINDER. CRANKCASE 2 PART DESCRIPTION REMARKS BOLT WASHER 2 B1

9 FIG. 5 VALVE PART DESCRIPTION REMARKS 1 69M CAMSHAFT ASSY D VALVE, INTAKE D VALVE, EXHAUST Y SEAL, VALVE STEM D E SPRING, VALVE INNER 2 6 7NJ RETAINER, VALVE SPRING 2 7 7NJ COTTER, VALVE D ARM, VALVE ROCKER 2 9 7FK PIVOT, ROCKER ARM FK NUT, LOCK D BOLT M E GUIDE, PUSH ROD M ROD, VALVE PUSH 2 14 JA LIFTER, VALVE 2 B2

10 FIG. 6 INTAKE PART DESCRIPTION REMARKS 1 69M E PIPE M10 CLAMP M SILENCER ASSY, INTAKE M65 O RING BOLT WASHER Y3 COLLAR M E PIPE HOSE (L70) M E3645 A0 GASKET, MANIFOLD M E3646 A0 GASKET, MANIFOLD M E GASKET, MANIFOLD M F STARTER CABLE ASSY 1 B3

11 FIG. 7 CARBURETOR PART DESCRIPTION REMARKS 1 69M CARBURETOR ASSY 1 1 FOR USA,CANADA 69M CARBURETOR ASSY 1 1 FOR OCEANIA SCREW, PAN HEAD M JET, MAIN (# 62) M NOZZLE, MAIN M JET, PILOT (#37) M BUSH M BODY, FLOAT CHAMBER M GASKET, FLOAT CHAMBER M FLOAT A PIN, FLOAT SCREW, PAN HEAD Y VALVE, NEEDLE M SCREW SCREW, PAN HEAD M SCREW, AIR ADJUSTING T O RING Y SPRING, AIR ADJUSTING M PLATE M GASKET W SCREW, THROTTLE Y SPRING, PILOT ADJUSTING M LEVER, COCK M VALVE M O RING M SCREW, LEVER FITTING Y 1432A 01.PLUG 1 FOR 69M B4

12 FIG. 8 FUEL PART DESCRIPTION REMARKS 1 69M F TANK, FUEL D CAP ASSY SPRING, COMPRESSION HOOK, CHAIN BALL M CHAIN, BALL 1 6 6H WASHER, SPECIAL M GASKET, CAP M F GROMMET F COLLAR F BOLT L STRAINER M F PIPE, FUEL M13 CLIP M F BRACKET, FUEL TANK M F DAMPER, LOCATING M SHAFT, COCK M43 O RING M LEVER, FUEL CHANGE M12 SCREW, WITH WASHER M08 CLIP M MARK, CAUTION 1 FOR USA,OCEANIA 69M MARK, CAUTION 1 FOR CANADA 22 6A MARK A MARK 5 1 FOR CANADA 24 69M F TOOL KIT 1 AP B5

13 FIG. 9 STARTER PART DESCRIPTION REMARKS 1 69M STARTER ASSY M DRUM, SHEAVE M PAWL, DRIVE D SPRING, STARTER D SPRING, DRIVE PAWL M GUIDE, CAM M SCREW M WASHER, THRUST M WIRE, STARTER (1.5M) G HANDLE, STARTER G COVER M E DAMPER BOLT, WITH WASHER M SEAL, RUBBER M DAMPER, LOCATING 2 1 B6

14 FIG. 10 GENERATOR PART DESCRIPTION REMARKS 1 69M ROTOR ASSY M T.C.I. UNIT ASSY M06 KEY, WOODRUFF M33 NUT A2 WASHER, PLATE M PULLEY, STARTER M24 BOLT, FLANGE GROMMET BOLT E PLUG CAP ASSY W ENGINE STOP SWITCH ASSY STOPPER Y 00.CAP M90 HOSE 1 B7

15 FIG. 11 BOTTOM COWLING PART DESCRIPTION REMARKS 1 69M G D COWLING, BOTTOM M SEAL 1 3 6L STAY, APRON SCREW, PAN HEAD M G COWLING, BOTTOM M SEAL M G GROMMET M G GROMMET M G GROMMET M E DAMPER, ENGINE MOUNT M COLLAR M G DAMPER M17 BOLT, WITH WASHER L HOLDER, CLAMP BAND L PLATE, STOP M02 SCREW, TAPPING M G D CARRYING HANDLE BOLT WASHER M G PROTECTOR SCREW, TAPPING M EMBLEM, FUEL COCK M MARK 1 FOR USA,OCEANIA 69M MARK 1 FOR CANADA C1

16 FIG. 12 STEERING PART DESCRIPTION REMARKS 1 69M G D HANDLE, STEERING D BUSHING, RUBBER D G BUSHING D G BUSHING D G WASHER M G WASHER, WAVE D G WASHER D G COVER, HANDLE STEERING BOLT M G GRIP, STEERING HANDLE N0 G RUBBER, HANDLE M G INDICATOR, THROTTLE M09 RIVET SPRING, COMPRESSION WASHER, PLATE M13 SCREW BUSH M G LEVER, THROTTLE D G STAY SCREW, PAN HEAD G BOLT, FRICTION ADJUSTING N0 G FRICTION, STEERING HANDLE GRIP PIN, COTTER M F THROTTLE CABLE ASSY 1 C2

17 FIG. 13 CONTROL PART DESCRIPTION REMARKS 1 69M G HANDLE, GEAR SHIFT O RING BALL SPRING, COMPRESSION D G BUSHING, SHIFT ROD LEVER M G LEVER, SHIFT ROD M WASHER, SHIFT ROD LEVER BOLT WASHER M ROD, SHIFT WASHER, PLATE PIN, COTTER N0 G CONNECTOR, SHIFT ROD N0 G CONNECTOR, SHIFT ROD ME0 BOLT, WITH WASHER L ROD, SHIFT 1 S 6L ROD, SHIFT 1 L PIN, SPRING 1 C3

18 FIG. 14 BRACKET PART DESCRIPTION REMARKS 1 69M G D BRACKET, CLAMP M G D BRACKET, CLAMP 1 3 6E SCREW, TRANSOM CLAMP M G HANDLE, TRANSOM CLAMP M01 PIN PAD, TRANSOM CLAMP M07 BOLT WASHER, PLATE WASHER, PLAIN NUT NUT M G D BRACKET, SWIVEL M G D BRACKET, SWIVEL M G BUSHING, PIVOT SHAFT M G BUSHING, PIVOT SHAFT BOLT WASHER M STOPPER, HOOK M TILT STOP LEVER ASSY M G SPRING M G LEVER BUSH PIN, SPRING M G LEVER, TILT STOP M G ROD, TILT LOCK M G PIN CIRCLIP 1 C4

19 FIG. 14 BRACKET PART DESCRIPTION REMARKS M03 NIPPLE, GREASE M PLATE, FRICTION M SCREW, FRICTION PIECE D G KNOB, STEERING LOCK M05 RIVET SPRING, COMPRESSION M G RECEIVER, THRUST M MOUNT DAMPER, LOWER FRONT BOLT WASHER, PLATE NUT, FLANGE M G COVER M11 SCREW, WITH WASHER M G INDICATOR, TILT V LABEL (SPARK,IGNITION) 1 FOR CANADA C5

20 FIG. 15 UPPER CASING PART DESCRIPTION REMARKS 1 69M G D CASING, UPPER COVER, UPPER CASING M G COVER, UPPER CASING M12 SCREW, WITH WASHER M A0 GASKET, UPPER CASING M07 PIN, DOWEL BOLT, WITH WASHER M03 NIPPLE, GREASE M G COVER, UPPER CASING M G GASKET, UPPER CASING M11 SCREW, WITH WASHER M G D EXTENSION 1 L 13 6L BUSHING, DRIVE SHAFT 1 L M18 BOLT 3 L WASHER, PLATE 3 L M03 CIRCLIP 1 L M07 PIN, DOWEL 2 L C6

21 FIG. 16 LOWER CASING. DRIVE 1 PART DESCRIPTION REMARKS 1 69M G D LOWER UNIT ASSY 1 S 69M G D LOWER UNIT ASSY 1 L 2 69M G D CASING, LOWER 1 3 6L BUSHING, DRIVE SHAFT 1 4 6L BUSHING, DRIVE SHAFT M41 OIL SEAL Y0 BEARING PLUG, STRAIGHT SCREW GASKET M G PLATE M G5315 A0 PACKING, LOWER CASING O RING M G D CAP, LOWER CASING M12 OIL SEAL O RING BOLT WASHER M G HOUSING, WATER PUMP M85 O RING L INSERT, CARTRIDGE M G OUTER PLATE, CARTRIDGE E DAMPER, WATER SEAL L IMPELLER M13 PIN, DOWEL BOLT PIN, DOWEL M G PLATE 2 C7

22 FIG. 16 LOWER CASING. DRIVE 1 PART DESCRIPTION REMARKS 27 69M G SHAFT, DRIVE 1 S 69M G SHAFT, DRIVE 1 L CIRCLIP L PINION CIRCLIP L SHIM (T:2.0MM) 1 UR 6L SHIM (T:2.1MM) 1 UR 6L SHIM (T:2.2MM) 1 UR 6L SHIM (T:2.3MM) 1 UR 32 6L GEAR L SHAFT, PROPELLER SPRING, COMPRESSION M G PLUNGER, SHIFT L CLUTCH, DOG WASHER, PLATE 1 D1

23 FIG. 17 LOWER CASING. DRIVE 2 PART DESCRIPTION REMARKS 1 68D G ANODE BOLT, FLANGE WASHER, INTERNAL TOOTH M07 PIN, DOWEL BOLT 3 S WASHER 3 S 7 69M TUBE, WATER 1 S 69M TUBE, WATER 1 L 8 68D G DAMPER, WATER SEAL D G SPACER L NUT, PROPELLER PIN, COTTER M54 WASHER, PLATE L EL PROPELLER (3X7 1/4 X6 BS) 1 UR 6L EL PROPELLER (3X7 1/4 X7 1/4 BS) 1 UR 6L EL PROPELLER (3X7 1/4 X8 1/4 BS) 1 UR 6L EL PROPELLER (3X7 1/4 X5 BS) 1 UR 6L EL PROPELLER (3X7 1/2 X5 1/2 BS) 1 UR D2

24 FIG. 18 REPAIR KIT 1 PART DESCRIPTION REMARKS 1 69M WE POWER HEAD GASKET KIT M GASKET, CYLINDER HEAD M A0.GASKET, HEAD COVER D E2414 A0.GASKET, COVER OIL SEAL M A0.GASKET, CYLINDER WASHER, PLATE O RING OIL SEAL OIL SEAL CIRCLIP M65.O RING M E3645 A0.GASKET, MANIFOLD M E3646 A0.GASKET, MANIFOLD M79.O RING M43.O RING M A0.GASKET, UPPER CASING D G DAMPER, WATER SEAL 1 D3

25 FIG. 19 REPAIR KIT 2 PART DESCRIPTION REMARKS 1 69M W CARBURETOR REPAIR KIT M GASKET, FLOAT CHAMBER M FLOAT 1 4 6A PIN, FLOAT SCREW, PAN HEAD Y VALVE, NEEDLE M SCREW SCREW, PAN HEAD 2 9 2T O RING M GASKET M VALVE M O RING M SCREW, LEVER FITTING 1 D4

26 FIG. 20 REPAIR KIT 3 PART DESCRIPTION REMARKS 1 69M WG LOWER UNIT GASKET KIT M G GASKET, UPPER CASING M41.OIL SEAL GASKET M G5315 A0.PACKING, LOWER CASING O RING M12.OIL SEAL O RING M WG WATER PUMP REPAIR KIT M85.O RING L INSERT, CARTRIDGE M G OUTER PLATE, CARTRIDGE E DAMPER, WATER SEAL L IMPELLER BOLT PIN, DOWEL M G PLATE 2 D5

27 NUMERICAL INDEX PART PART PART PART PART PART 69M E M E M E D E M E M E M E D E D E D E M E M E M D E2414 A M E M E M E3645 A M E3646 A M E M E M E M E M E M E B M E M F M F M F M F M F M F M F M F M G D M G N0 G D G M G M G D G D G D G N0 G D G D G M G M G M G D G M G D M G M G M G M G D M G M G M G M G M G D M G M G M G M G D M G D M G M G M G M G M G M G M G D M G D M G M G M G M G M G D G N0 G N0 G M G M G M G D G M G D M G M G M G M G D D G M G D M G D M G D M G5315 A M G M G D M G M G M G D G M WE M WE D M WG M WG M WG M W D M M A M A M M FK D NJ NJ Y D D JA M D FK FK M M F M M M M Y M M Y 1432A W M Y M M M M M A Y T M M M H M M M M M M D M D M M M M M M G M G M H A1 2415A A1 2415A M L M M M M M M M D M M G D M M M M L M M L D L E M M M M L L L L M M E G M M A L L L L L L L L L L L L L EL L EL L EL L EL L EL E V Y W A A F M M F M M M M M M ME M M M M M M M D6

28 NUMERICAL INDEX PART PART PART PART PART PART A M M M M Y M M M M M M M M M M M Y Y M M M M D7

29 MH/AMH PARTS CATALOGUE E2002 by Yamaha Motor Co., Ltd. 1st Edition, May 2002 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. G7