Technical Manual. RS LONDON Platform. ReSound A/S Global Technical Operations Lautrupbjerg 7 DK-2750 Ballerup Denmark

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1 Technical Manual RS LONDON Platform ReSound A/S Global Technical Operations Lautrupbjerg 7 DK-2750 Ballerup Denmark

2 Table of Contents Form-Factor-Matrix & Product Information Colour overview Part list - LO85 models...10 Part list - LO90 models...11 Part list - CROS...12 Part list - accessories (pediatrics all form factors)...13 Part list - programmed service modules...14 Part list - test & prog equipment 70/ Part list - test & prog equipment Part list - separate HSG parts Part list - thin tubes & domes Disassemble - 90 models...25 Disassemble Replace parts Service & Postponement Procedure...33 Test equipment - 70/80 models...34 Testing - 70/80 models Test equipment - 90 models...38 Testing - 90 models...39 Wireless test / connection test...40 Page 2 of 40

3 Form-Factor-Matrix & Prod Info - ENZO, ENZO 2 & ENZO 3D Models (LO90) This Tech Manual serves to outline the service & postponement procedure for products listed in the form-factor-matrix. Furthermore the doc No for Data sheet is listed for a more detailed product information Platform (C4.5) Family Model LONDON (LO90) CK (Cloud Key) SUPER POWER BTE Batt size 675 zinc air no LED - manual child lock LONDON (LO90) SUPER POWER BTE Batt size 675 zinc air no LED - manual child lock ENZO 3D 9 (MFI) ENZO 3D 7 (MFI) ENZO 3D 5 (MFI) ENZO 2 9 (MFI) ENZO 2 7 (MFI) ENZO 2 5 (MFI) ENZO 9 (MFI) ENZO 7 (MFI) ET998-DW ET798-DW ET598-DW EN998-DW EN798-DW EN598-DW EO998-DW EO798-DW Data Sheet Doc No ENZO 5 (NO-MFI) EO598-DW HI available in these colours: HSG parts - colour overview: Light Blonde (LBL) All HSG parts are LBL Medium Blonde (MBL) All HSG parts are MBL Dark Brown (DBR) All HSG parts are DBR Beige (BGE) All HSG parts are BGE Black (BLK) All HSG parts are BLK Anthracite 2 (ANT2) All HSG parts are ANT2 Silver (SIL) SIL HSG TOP, BOT & BAT DR. BLK PB & TGL/LID Pearl White (PRL WHT) PRL WHT HSG TOP, BOT & BAT DR. WHT PB & TGL/LID Sterling Grey (STG) All HSG parts are GRY Black Gloss (BLK GLS) BLK GLS HSG TOP, BOT & BAT DR. BLK PB & TGL/LID Child batt lock Please also see doc TECH MAN UNITE PLUS for information about wireless accessories Page 3 of 40

4 Form-Factor-Matrix & Prod Info - UP SMART / M Models (LO90) This Tech Manual serves to outline the service & postponement procedure for products listed in the form-factor-matrix. Furthermore the doc No for Data sheet is listed for a more detailed product information Platform (C4.5) Family Model LONDON (LO90) SUPER POWER BTE Batt size 675 zinc air (PEDIATRIC) with LED and automatic child lock HI available in these colours: Light Blonde (LBL) Medium Blonde (MBL) Dark Brown (DBR) Monza Red (MON RED) Anthracite 2 (ANT2) Silver (SIL) White Light Blue (WHT/LHT BLU) Pearl White (PRL WHT) White Pink (WHT/PINK) Ocean Blue (OCN BLU) Sterling Grey (STG) Black Gloss (BLK GLS) UP SMART 9 (MFI) UP SMART 7 (MFI) UP SMART 5 (NO-MFI) UP SMART 5 M (MFI) HSG parts - colour overview: All HSG parts LBL All HSG parts MBL All HSG parts DBR MON RED HSG TOP, BOT & BAT DR. BLK PB & TGL/LID All HSG parts ANT2 SIL HSG TOP, BOT & BAT DR. BLK PB,TGL/LID WHT HSG BOT, BAT DR, PB & TGL/LID. LHT BLU TOP HSG PRL WHT HSG TOP, BOT & BAT DR. WHT PB & TGL/LID WHT HSG BOT, BAT DR, PB & TGL/LID. PINK TOP HSG OCN BLU HSG TOP, BOT & BAT DR. BLK PB & TGL/LID ALL parts GRY BLK GLS HSG TOP, BOT & BAT DR. BLK PB & TGL/LID UPS998-DLW UPS798-DLW UPS598-DLW UPS598M-DLW Data Sheet Doc No MFI = MADE FOR IPHONE DLW Models (L = LED) LBL MBL DBR MON RED ANT2 SIL WHT/ LHT BLU PRL WHT WHT/ PINK OCN BLU STRL GRY BLK GLOSS Please also see doc TECH MAN UNITE PLUS for information about wireless accessories Page 4 of 40

5 Form-Factor-Matrix & Prod Info - LiNX Models (LO85) This Technical Manual serves to outline the service & postponement procedure for products listed in the form-factor-matrix. Furthermore the doc No for Data sheet is listed for a more detailed product information Platform (C4.5) Family Model LONDON (LO85) POWER BTE wireless batt size 13 zinc air LiNX 9 (MFi) LiNX 7 (MFi) LiNX 5 (NO MFi) LN988-DW LN788-DW LN588-DW Data Sheet Doc No LONDON (LO85) POWER BTE wireless Tinnitus batt size 13 zinc air LiNX 9 TS (MFi) LiNX 7 TS (MFi) LNT988-DW LNT788-DW LONDON (LO85) STD BTE wireless batt size 13 zinc air LiNX 9 (MFi) LiNX 7 (MFi) LiNX 5 (non MFi) LN977-DW LN777-DW LN577-DW LONDON (LO85) STD BTE wireless Tinnitus batt size 13 zinc air LiNX 9 TS (MFi) LiNX 7 TS (MFi) LNT977-DW LNT777-DW Note: For the LNx77 models, the hook must always be with filter. For the LNx88 models, the hook must always be without filter. Only LNx77 models can be configured to open version with thin tube/adapt. See also the Data Sheet for more tech data. None of the models has LED Please also see doc TECH MAN UNITE PLUS for information about wireless accessories Page 5 of 40

6 Form-Factor-Matrix & Prod Info - UP SMART / M Models (LO85) This Tech Manual serves to outline the service & postponement procedure for products listed in the form-factor-matrix. Furthermore the doc No for Data sheet is listed for a more detailed product information Platform (C4.5) Family Model LONDON (LO85) POWER BTE Batt size 13 zinc air (PEDIATRIC) with LED and automatic child lock LONDON (LO85) STD BTE Batt size 13 zinc air (PEDIATRIC) with LED and automatic child lock UP SMART 9 (MFI) UP SMART 7 (MFI) UP SMART 5 (NO MFI) UP SMART 5 M (MFI) UP SMART 9 (MFI) UP SMART 7 (MFI) UP SMART 5 (NO MFI) UP SMART 5 M (MFI) UPS988-DLW UPS788-DLW UPS588-DLW UPS588M-DLW UPS977-DLW UPS777-DLW UPS577-DLW UPS577M-DLW Data Sheet Doc No If an ADULT version without the automatic child lock and the visible LED light is requested for the HI, a replacement pack/kit containing new batt door w manual open/lock and top HSG without the hole for the LED can be ordered - please see page Replacement Packs UP SMART 70/80 for further info MFI = MADE FOR IPHONE DLW Models (L = LED) For UPSx77 models, the hook must always be with filter For UPSx88 models, the hook must always be without filter For the High Gain configuration of the UPSx88 models, the metal hook must be chosen (w/o filter) Only UPSx77 models can be configured to open version with thin tube/adapt LED CHILD LOCK Please also see doc TECH MAN UNITE PLUS for information about wireless accessories Page 6 of 40

7 Form-Factor-Matrix & Product Information - UP Models (LO85) This Tech Manual serves to outline the service & postponement procedure for products listed in the form-factor-matrix. Furthermore the doc No for Data sheet is listed for a more detailed product information Platform (C4.5) Family Model LONDON (LO85) POWER BTE Batt size 13 zinc air (PEDIATRIC) with LED and automatic child lock LONDON (LO85) STD BTE Batt size 13 zinc air (PEDIATRIC) with LED and automatic child lock UP 9 UP 7 UP 9 UP 7 UP988-DLW UP788-DLW UP977-DLW UP777-DLW Data Sheet Doc No Configurations: UPx88-DLW UPx88-DLW HP UPx77-DLW UPx77-DLW OPEN MFI = MADE FOR IPHONE DLW Models (L = LED) LED For UPSx77 models, the hook must always be with filter For UPSx88 models, the hook must always be without filter For the High Gain configuration of the UPSx88 models, the metal hook must be chosen (w/o filter) Only UPSx77 models can be configured to open version with thin tube/adapt CHILD LOCK Please also see doc TECH MAN UNITE PLUS for information about wireless accessories Page 7 of 40

8 Colour Overview HSG Parts - LiNX models (LO85) HI Colour Housing Parts - Colours TGL LID PB TGL TOP HSG BOT HSG BATT DOOR LIGHT BLONDE (LBL) LBL LBL LBL LBL LBL LBL MEDIUM BLONDE (MBL) MBL MBL MBL MBL MBL MBL DARK BROWN (DBR) DBR DBR DBR DBR DBR DBR BEIGE (BGE) BGE BGE BGE BGE BGE BGE MONZA RED (MON RED) BLK PNT BLK PNT BLK MON RED MON RED MON RED BLACK (BLK) BLK BLK BLK BLK BLK BLK ANTHRACITE2 (ANT2) ANT2 ANT2 ANT2 ANT2 ANT2 ANT2 METAL (MET) BLK PNT BLK PNT BLK MET MET MET PEARL WHITE (PRL WHT) WHT PNT WHT PNT WHT PRL WHT PRL WHT PRL WHT OCEAN BLUE (OCN BLU) BLK PNT BLK PNT BLK OCN BLU OCN BLU OCN BLU STERLING GREY (STG) GRY GRY GRY GRY GRY GRY BLACK GLOSS (BLK GLS) BLK PNT BLK PNT BLK BLK GLS BLK GLS BLK GLS PNT = FOR PAINTED (to be used with other painted HSG parts) LBL MBL DBR BGE MON RED BLK ANT2 MET PRL WHT OCN BLU STG BLK GLS Page 8 of 40

9 Colour Overview HSG Parts - UP & UP SMART / M Models (LO85) HI Colour Housing Parts - Colours TGL LID PB TGL TOP HSG BOT HSG BATT DOOR LIGHT BLONDE (LBL) LBL LBL LBL LBL LBL LBL MEDIUM BLONDE (MBL) MBL MBL MBL MBL MBL MBL DARK BROWN (DBR) DBR DBR DBR DBR DBR DBR MONZA RED (MON RED) BLK PNT BLK PNT BLK MON RED MON RED MON RED ANTHRACITE 2 (ANT2) ANT2 ANT2 ANT2 ANT2 ANT2 ANT2 METAL (MET) * BLK PNT BLK PNT BLK MET MET MET WHITE/LIGHT BLUE (WHT/LHT BLU) LHT BLU WHT WHT LHT BLU WHT WHT PEARL WHITE (PRL WHT) WHT PNT WHT PNT WHT PRL WHT PRL WHT PRL WHT WHITE/PINK (WHT/PINK) PINK WHT WHT PINK WHT WHT OCEAN BLUE (OCN BLU) BLK PNT BLK PNT BLK OCN BLU OCN BLU OCN BLU STERLING GREY (STG) * GRY GRY GRY GRY GRY GRY BLACK GLOSS (BLK GLS) BLK PNT BLK PNT BLK BLK GLS BLK GLS BLK GLS * UP SMART models only PNT = FOR PAINTED (to be used with painted HSG parts) WHT /PINK WHT LHT BLU STG MET PRL WHT ANT2 BLK GLS LBL MBL DBR MON RED OCN BLU Page 9 of 40

10 Part List - LO85 Models Description Part No Description Part No TONE TUBE, BABY (without filter) * TONE TUBE, CHILD (without filter) * TONE TUBE, ADULT (without filter) * THIN TUBE ADAPT W/FILTER (STD BTE only) FILTER, HOOK,4 PCS * ADULT HOOK W/FILTER * BABY HOOK W/FILTER * CHILD HOOK W/FILTER * TONE TUBE,ASM,LO 85,ADULT (metal hook) * TONE TUBE,ASM,LO 85,BABY (metal hook) * PIN, Ø0.60 X 6.05 (BOT HSG) PIN Ø0,60 X 4,50 (batt door) LED COVER, MLD, LO85,NANO (transp) (UP/UPS) PB CAP, SINGLE (soft silicone) TOGGLE CAP, DOUBLE (soft silicone) PIN REMOVAL TOOL, PACKED CHILDLOCK, RED (colour marker) CHILDLOCK, BLUE (colour marker) KIT,HOOKS,CHILDLOCK,77,OPEN (LINX STD BTE) KIT,HOOKS,CLR MKR,88 (LINX POWER) KIT,HOOKS,CLR MKR,PED,LO85 (STD BTE UP/UPS) KIT,HOOKS,CLR MKR,PED,LO85 (Power BTE UP/UPS) RETENTION BAT,RS,LO85,RED (UP/UPS) RETENTION BAT,RS,LO85,BLUE (UP/UPS) CHILDLOCK RELEASE TOOL,LO85 (UP/UPS) BRUSH, BLK AUTOPHONE MAGNETS (3 pcs) DAI ADAPTOR INTEGRD FM ADAPT HA,RS,NANO (EU) INTEGRD FM ADAPT HA,RS,NANO (US/CA) * For STD BTE, the hook must always be with filter. For Power models the hook must always be without the filter inserted. For High Gain configuration of the Power models, the metal hook must be chosen and always be without filter - also indicated on the Form-Factor-Matrix page Integrated FM adapt Cleaning loop Brush, black Magnet Childlock release tool Pin removal tool Reten. bat (colour mrk) DAI adapt 2 (for 3 pin euro plug) Page 10 of 40

11 Part List - LO90 Models Description Part No Description Part No PIN,0.60X6.80 (for batt dr and for TGL) PIN,0.60X5,65 (top/bot HSG hook end) KIT,PINS,LO90 BAT & VC/TGL,5PCS TOGGLE CAP,SGL (soft silicone) PB CAP,SGL (soft silicone) KIT,COLOUR MARKERS,LO90 (ENZO) KIT,ADULT HOOK,CLR MKR,LO90 (UP SMART) CHILD LOCK,LO90,PTD (ENZO/ENZO 2 only) TONE TUBE, ADULT,LO90,GLUE,ASM TONE TUBE, BABY,LO90,GLUE,ASM LED COV,MLD,NANO (transp) for UP SMART only COLOUR MARKER,LO90,RED COLOUR MARKER,LO90,BLUE BRUSH, BLK FM02,NB (US/CA) FM02,HA (EU) FM02,HA,PED,ANT (pediatric) FM02,HA,PED,WHT (pediatric) FM02,NB,PED,ANT (pediatric) FM02,NB,PED,WHT (pediatric) DAI-PRGM,LO90,PKG (DAI/prog adapt 90) DAI & PRG,LO90,PED,PKG (pediatric) KIT,PROG,SUPER POWER,LO90 (pins,mandrel pin tool,dai/prog adapt 90) KIT,PROG,SUPER POWER,LO90,PED (pediatric) CHILDLOCK RELEASE TOOL AUTOPHONE MAGNETS (3 pcs) MANDREL,PIN TOOL (pin removal tool) DAI & Prog adapt w CS44 prog socket and prepared for Euro 3 pin plug Childlock (to attach the ENZO/ENZO 2 /ENZO 3D bot HSG) Magnet Cleaning loop Magnet Colour marker location MANDREL,PIN TOOL Childlock release tool FM02 Brush, black Page 11 of 40

12 Part List - CROS Description Part No CROS,SUREFIT,EUROPLUG,SMALL* CROS,SUREFIT,EUROPLUG,MEDIUM * CROS,SUREFIT,EUROPLUG,LARGE * CROS,SUREFIT,AUDIO SHOE,SMALL * (fits LO85 models only) CROS,SUREFIT,AUDIO SHOE,MEDIM * (fits LO85 models only) CROS,SUREFIT,AUDIO SHOE,LARGE * (fits LO85 models only) * Lengths: S = 25 cm, M = 28 cm, L = 31 cm (excl CROS hook) CROS,SF EURO PLUG to be plugged in to a suitable DAI shoe. Can be used for both LO85 & LO90 models CROS,SF AUD SHOE (shoe is fixed to the cable) To be used for LO85 models Please also see: Doc UG,CROS/BICROS,SUREFIT (User Guide) & DS,CROS/BICROS,SUREFIT,GB (Data Sheet) Page 12 of 40

13 Part List - Accessories Pediatrics (fit all form factors) Blister packs with guides Part No BEND AND GO KIT BEND AND GO CLIP AND GO STICK AND GO Bend & Go (pediatrics) L & R Bend & Go and 1 set tape KIT Bend & Go (pediatrics) 10 sets of tape Bend & Go Stick & Go (pediatrics) 15 sets of stickers Clip & Go (pediatrics) 1 x Clip & Go Page 13 of 40

14 Part List - Programmed Service Module/ASM FRAME Serv Mod/ASM Frame prog UPS & UPS M (LO90) Serv Mod/ASM Frame prog UPS & UPS M (LO85) Part No UPS998-DLW UPS798-DLW UPS598-DLW UPS598M-DLW Part No UPS988-DLW UPS788-DLW UPS588-DLW UPS588M-DLW UPS977-DLW UPS777-DLW UPS577-DLW UPS577M-DLW The service modules are non serviceable at local site. Instead the defective ones must be returned to Global Repair Site Serv Mod/ASM Frame prog LiNX (LO85) Part No LN988-DW LN788-DW LN588-DW LNT988-DW (TS) LNT788-DW (TS) LN977-DW LN777-DW LN577-DW LNT977-DW (TS) LNT777-DW (TS) Serv Mod/ASM Frame prog ENZO 3D (LO90) Part No ET998-DW ET798-DW ET598-DW Serv Mod/ASM Frame prog ENZO 2 (LO90) Serv Mod/ASM Frame prog ENZO (LO90) Serv Mod/ASM Frame prog UP (LO85) Part No EN998-DW EN798-DW EN598-DW Part No EO998-DW EO798-DW EO598-DW Part No UP777-DLW UP977-DLW UP788-DLW UP988-DLW Note: The serv module (LO90) is delivered with a new unique s/n. Replacing the serv module therefore means change of s/n S/n label is placed next to batt springs Serv Module/ASM FRAME LO85 Serv Module/ASM FRAME LO90 Page 14 of 40

15 Part List - Test & Prog Equipment (LO85 models) Test Equipment Part No PROG. CABLE EXTENSION, MILANO SERVICE JIG/FIXTURE COUPL MIC,TSYS,TM-12,MEASURED TEST FRAME BATTERY PILL, PROG CABLE R (CS44) PROG CABLE L (CS44) PROGRAMMING ADAPT (generic) - incl clips PROG ADAPTOR 2 (not to be used for DSA6000 HI test - only for fittting purpose) AIRLINK,COMP (for WL connection test) *** AIRLINK 2,GENERIC (for wireless connection test) *** PROG ADAPTOR CABLE,L,500 * PROG ADAPTOR CABLE,R,500 * PROG ADAPTOR CABLE,L,2500 * PROG ADAPTOR CABLE,R,2500 * CLIP,PROGRAMMING ADAPTOR,RED ** CLIP,PROGRAMMING ADAPTOR,BLUE ** ***Prog adapt with fixed cable - only to be used during fitting ** To be used with prog adapt p/n only ***Both airlinks can be used PRG ADAPTOR 2 (CS44) p/n can be used during fitting using fitting SW (not to be used for DSA6000 test) Prog adapt w/fxd cable 70/80 can be used during fitting using fitting SW Pics of test equip are shown on the last pages Page 15 of 40

16 Part List - Test & Prog Equipment (LO90 models) Test Equipment Part No PROG. CABLE EXTENSION, MILANO TEST JIG, DELHI COUPL MIC,TSYS,TM-12,MEASURED BATTERY PILL, PROG CABLE R (CS44) PROG CABLE L (CS44) AIRLINK 2,GENERIC (for WL connection test) * AIRLINK,COMP (for WL connection test) * *Both airlinks can be used. The AIRLINK2 must however be used when handling ENZO 3D Pics of test equip are shown on the last pages Page 16 of 40

17 Part List - HSG Parts - ENZO, ENZO 2 & ENZO 3D (LO90 models) COLOUR HSG PART TGL LID * PB TOGGLE HSG TOP HSG BOT BATT DOOR EOx98-DW ENx98-DW ETx98-DW EOx98-DW ENx98-DW ETx98-DW LBL MBL DBR BGE BLK ANT SIL N/A N/A N/A WHT N/A N/A N/A N/A N/A N/A PRL WHT N/A N/A N/A GRY BLK GLS N/A N/A N/A * Can be mounted * instead of TGL Note: All parts are nano coated Please see Colour Overview on the matrix page for information about colours for each housing part Page 17 of 40

18 Part List - HSG Parts - UP SMART & UP SMART M (LO90 models) COLOUR - HSG PART TGL LID * PB TOGGLE HSG TOP HSG BOT BATT DOOR LBL MBL DBR MON RED N/A N/A N/A LHT BLU N/A N/A N/A N/A N/A BLK N/A N/A N/A ANT SIL N/A N/A N/A WHT N/A PRL WHT N/A N/A N/A PINK N/A N/A N/A N/A N/A OCN BLU N/A N/A N/A GRY BLK GLS N/A N/A N/A * Can be mounted instead of TGL Note: All parts are nano coated Please see Colour Overview on the matrix page for information about colours for each housing part Page 18 of 40

19 Part List - HSG Parts - LiNX (LO85 models) COLOUR - HSG PART TGL LID* PB TOGGLE (TGL) HSG TOP HSG BOT BATT DOOR LBL MBL DBR BGE MON RED N/A N/A N/A BLK PNT BLK N/A N/A N/A N/A ANT MET N/A N/A N/A WHT N/A N/A N/A N/A N/A PNT WHT N/A N/A N/A N/A PRL WHT N/A N/A N/A OCN BLU N/A N/A N/A GRY BLK GLS N/A N/A N/A * Can be mounted * instead of TGL Note: All parts are nano coated Please see Colour Overview on the matrix page for information about colours for each housing part Page 19 of 40

20 Part List - HSG Parts - UP SMART & UP SMART M (LO85 models) COLOUR - HSG PART TGL LID* PB TOGGLE HSG TOP HSG BOT BATT DOOR LBL MBL DBR MON RED N/A N/A N/A LHT BLU N/A N/A N/A N/A BLK N/A N/A N/A N/A N/A ANT MET N/A N/A N/A WHT N/A PNT WHT N/A N/A N/A N/A PRL WHT N/A N/A N/A PINK N/A N/A N/A N/A OCN BLU N/A N/A N/A GRY PNT BLK N/A N/A N/A N/A N/A BLK GLS N/A N/A N/A * Can be mounted * instead of TGL Note: All parts are nano coated Please see Colour Overview on the matrix page for information about colours for each housing part Page 20 of 40

21 Part List - ADULT Repl Packs / Kits - UP SMART & UP SMART M (LO85 models) Description Part No REPL KIT,UPS 77/88,ADULT,LBL REPL KIT,UPS 77/88,ADULT,MBL REPL KIT,UPS 77/88,ADULT,DBR REPL KIT,UPS 77/88,ADULT,MON RED REPL KIT,UPS 77/88,ADULT,ANT REPL KIT,UPS 77/88,ADULT,MET REPL KIT,UPS 77/88,ADULT,WHT/LBLU REPL KIT,UPS 77/88,ADULT,PEARL WHT REPL KIT,UPS 77/88,ADULT,WHT/PINK REPL KIT,UPS 77/88,ADULT,OCN BLU REPL KIT,UPS 77/88,ADULT,ST GRY REPL KIT,UPS 77/88,ADULT,BGL If an ADULT version without automatic child lock and visible LED light is requested for the HI, a replacement pack containing new batt door and top HSG can be ordered. Furthermore the kit contains pins, colour markers and a guide LED will be covered CHILD LOCK By replacing top HSG to the adult top HSG in e.g LBL colour, the LED light will be covered by a LED cover in LBL colour already integrated the top HSG. The new batt door does not have the automatic child lock as shown here. Instead a manual open/lock will be possible (like ENZO 90) Page 21 of 40

22 Part List - HSG Parts - UP (LO85 models) COLOUR - HSG PART TOGGLE LID* PB TOGGLE HSG TOP HSG BOT BATT DOOR LBL MBL DBR MON RED N/A N/A N/A LHT BLU N/A N/A N/A N/A BLK N/A N/A N/A N/A N/A ANT WHT N/A PNT WHT N/A N/A N/A N/A PRL WHT N/A N/A N/A PINK N/A N/A N/A N/A OCN BLU N/A N/A N/A PNT BLK N/A N/A N/A N/A BLK GLS N/A N/A N/A * Can be mounted * instead of TGL Note: All parts are nano coated Please see Colour Overview on the matrix page for information about colours for each housing part Page 22 of 40

23 Part List - SUREFIT Thin Tubes & Domes (STD BTE only) THIN TUBE BLISTER PACKS (3 x cleaning tubes / 5 x thin tubes) RIGHT LEFT THIN TUBE,SF,0A THIN TUBE,SF,0B THIN TUBE,SF,1A THIN TUBE,SF,1B THIN TUBE,SF,-1B THIN TUBE,SF,2A THIN TUBE,SF,2B THIN TUBE,SF,3A THIN TUBE,SF,3B DOMES FOR SUREFIT THIN TUBES Description Bag (10 pcs) DOME,SF,OPEN,SM DOME,SF,OPEN,MDM DOME,SF,OPEN,LGE DOME,SF,TULIP,STD DOME,SF,PWR,SM DOME,SF,PWR,MDM DOME,SF,PWR,LGE Description Part No FITTING KIT,THIN TUBE,SUREFIT* FITTING KIT,THIN TUBE,SF(EMPTY)** CLEANER, TUBE, HE MEASUREMENT TOOL,MINI BTE (for L & R) * box containing cleaning tubes, measurement tool, all sizes thin tubes ** & domes ** empty box with inlay - to be filled up according to needs Thin tubes & domes for open configuration for STD BTE models are shown on this page & the next page. Domes on this page will only fit the SureFit thin tubes listed on this page Page 23 of 40

24 Part List - Thin Tube 2 & Domes (STD BTE only) THIN TUBE 2 BLISTER PACKS (3 x cleaning tubes / 5 x thin tubes) Part No THIN TUBE 2,0A,R,BLSTR THIN TUBE 2,0B,R,BLSTR THIN TUBE 2,1A,R,BLSTR THIN TUBE 2,1B,R,BLSTR THIN TUBE 2,2A,R,BLSTR THIN TUBE 2,2B,R,BLSTR THIN TUBE 2,3A,R,BLSTR THIN TUBE 2,3B,R,BLSTR THIN TUBE 2,-1B,R,BLSTR THIN TUBE 2,0A,L,BLSTR THIN TUBE 2,0B,L,BLSTR THIN TUBE 2,1A,L,BLSTR THIN TUBE 2,1B,L,BLSTR THIN TUBE 2,2A,L,BLSTR THIN TUBE 2,2B,L,BLSTR THIN TUBE 2,3A,L,BLSTR THIN TUBE 2,3B,L,BLSTR THIN TUBE 2,-1B,L,BLSTR Description DOMES FOR THIN TUBE 2 Bag (10 pcs) DOME,THNTUB/REC,SZ5,SM DOME,THNTUB/REC,SZ7,MDM DOME,THNTUB/REC,SZ10,LGE DOME,THNTB/REC,TULIP,STD DOME,THNTUB/REC,PWR,SM DOME,THNTUB/REC,PWR,MDM DOME,THNTUB/REC,PWR,LGE Thin tubes & domes for open configuration for STD BTE models are shown on this page & the previous page. Domes on this page will only fit the thin tubes listed on this page Page 24 of 40

25 Disassemble - LO90 Models (ENZO 90 is shown) The LO85 & 90 models are quite similar to disassemble. For the 90 model there is however a few extra steps to get it separated - shown in the pics below. The rest of the disassembling procedure for the 90 model is similar to LO85 models shown on the next pages Pin TOP/ BOT HSG Pin removal tool Pin BAT DR Pin TGL Locate the pin fixing the TGL. Push it out using the pin removal tool for LO90 (long push out pin). Always check that the TOGGLE CAP,SGL (soft silicone cap) is in place before reassembling the TGL/LID ENZO 90 with mech lock UP SMART 90 with automatic lock ENZO 90: If the batt door is locked, the child lock release tool must be used to unlock (note the red arrows). The UP SMART 90 batt door is handled different way as it has automatic lock which means it is always locked (see UP SMART 90 pic above). It is opened same mech way as UP SMART 77/ 88 - see next page Locate the pin fixing the bat door. Push out the pin using the pin removal tool. Pull out the bat door Page 25 of 40

26 Disassemble - LO85 Model shown Remove the hook by turning counterclockwise LiNX LO85: Recomended batt door opening process: Hold the HI between thumb and index finger. Use index finger on the other hand to gently press down till batt door is open. This procedure must be done without touching any other part of the batt door during opening UP/UPS LO85: Hold HI between thumb and index finger. Use index finger on the other hand to gently press down. Click indicates the batt door has opened a bit (is now in pos OFF). This procedure must be done without touching any other part of the batt door during opening. To open it completely, a childlock release tool must be used Locate the hole for the childlock release tool Childlock release tool Gently insert the childlock release tool and push a bit to open the batt door completely Locate the pin to disasm TOP HSG and BOT HSG. Push it with a pin removal tool and pull it out Gently separate the TOP and BOT HSG. Slide off the bot HSG towards sound outlet Gently separate the module/asm FRAME from top HSG Page 26 of 40

27 Disassemble - LO85 Model shown PB and cap Batt door pin PB button and silicone cap come easily off together with the top HSG Push out the batt pin with the pin removal tool and pull it out to separate the batt door from the module. Gently remove the batt door TGL silicone cap Lift off the toggle and the silicone cap. Make sure that PB and TGL caps are correct in place onto the module when reassembling Page 27 of 40

28 HI - Disassembled Disassembled LO85 Disassembled LO90 Page 28 of 40

29 Replace Parts on LO85 Models When changing HSG bot, the ID plate must be transferred to new HSG (only LO85 models). Please note the ID plate is not an available spare part. Push out the plate from inside the old HSG by using a pin or tweezer Place the side of the ID plate with one prong and insert it to a new bot HSG. Insert the side with two prong and make sure it is mounted correct in place by using a finger to pres it down. Mount the bot HSG and other HSG parts to the HI Page 29 of 40

30 Reassembling - LO85 Model shown LED cover PB to be inserted PB in place Pin for batt door Re-assembling: The LED cover is clicked in place into top HSG. Insert PB into top HSG with the widest side towards batt door. For LO85 models: Add TGL/LID to the module. TGL/LID can also be replaced/mounted without separating the HSG parts - see next page. For the 90 models: TGL/LID must be added after mounting the TOP/BOT HSG.For LO85 models: Place batt door and mount the pin to fix it. For the 90 models: Batt door must be added after mounting the TOP/BOT HSG Make sure the PB and toggle silicone caps are in place before inserting the module into the top HSG. The top HSG must be fitted correctly into the recess in the module when mounting. Mount the bot HSG by gently sliding it towards the batt door as shown. Use a finger to press to make sure the bot HSG is correct in place Page 30 of 40

31 Replace Parts - TGL / LID LO85 Models Only for LO85 models: Open batt door with the childlock release tool as descriped already and gently press with a small screwdriver onto the back end of the toggle until it releases Toggle / lid back side Check that the silicone cap is in place. Insert new toggle or toggle lid. Press down until it clicks in place. Make sure the arrow on the back side of the toggle/lid is pointing towards the hook Page 31 of 40

32 Replace Parts - Filter & Thin Tube (STD BTE models) Remove the hook from HI by turning counterclockwise. Release the filter removal tool from filter frame. Insert the filter tool into the pipe and push out the filter. Mount the hook to the HI by turning clockwise. Mount the new filter as shown Note: If the model is a Power version, the filter must NOT be inserted. Furthermore: If the Power model is configured to High Power version, the metal hook must be chosen (without filter) Mount the thin tube adapt by turning clockwise. Remove the stop. Choose a thin tube and dome in suitable sizes and mount as shown (see part list for available sizes tubes and domes) Note: Thin tube available for STD BTE only Page 32 of 40

33 Service Procedure & Postponement Service Procedure: - Save user settings with Aventa - Disassemble faulty device - Replace module with a new service module from stock - Assemble device - Restore user settings with Aventa - Load customer serial No (ID Plate or s/n label) using DSA6000 Postponement Procedure: - Disassemble device - Replace housing parts with new parts from stock - Transfer ID-plate from old housing to new housing (LO85) - Verify battery door by open and close once Page 33 of 40

34 Test Equipment - LO85 Models Prog adaptor (generic) p/n cc coupler insert BTE p/n 40B Prog adaptor clip Red Blue To be used with prog adapt cc coupler p/n Both coupler parts can be ordered with GTO Dept/HQ Ballerup DK Coupl Mic,TM-12,measured p/n Batt pill must be used during test p/n size 13 CS44 Prog cable (Left blue is shown) (R) (L) AIRLINK 2 AIRLINK AIRLINK AIRLINK for WL connection test Both airlinks can be used AIRLINK2 must however be used for ENZO 3D P/n Prog cable extension must be used during final HI test due to current measurement (not used when using fitting SW) Instrument fixture p/n for final HI test Test frame p/n Page 34 of 40

35 Testing - LO85 Models Button (press down to unlock after use) Add a batt pill and close batt door. Insert the one end of the prog adapt into the square prog port of the device Push the bot part of the prog adapt until it clicks to lock it on the device Ext prog cable Connect the ext prog cable to the CS44 prog cable. Connect to the DSA6000 box as shown Connect the CS44 prog cable Note about PROG. CABLE EXTENSION p/n : The extension cable is needed for making correct current measurement during DSA6000 HI test on some platform models. Testing these devices without the extension cable will show an incorrect current measurement. However, if the ext cable is used during a DSA6000 HI test of a model where the ext cable is not needed, it will not affect the test. Therefore, to avoid failures and misunderstandings it is safer just to leave the ext cable on the DSA at all times and use it during test of all devices, no matter if it is required or not Page 35 of 40

36 Prog Adaptor Clip - LO85 Models Prog adaptor clip To be used with prog adapt only Clip for prog adaptor L/R It is important to have the programming cable connected before adding the clip to the prog adapt. Add the clip as shown in the pics. The clip is recommended to be used during test / fitting in order to keep the prog cable connected during the complete procedure To remove the clip firmly grip this side of prog adapt Pull tip of the clip Slide the clip from adaptor Page 36 of 40

37 HI Testing - LO85 Models Use of test fixture is mandatory during DSA6000 final HI testing. To use the fixture, place the HI in the fixture according to pic. Place it in the test chamber as shown and select the correct test tpix and make sure to follow instructions coming up on the screen. During the test programme execution the IAD calibration will be performed at the appropriate time. Another benefit from the fixture is that the HI is in a well defined position so the telecoil test can be performed without any interaction from the operator 2cc coupler p/n cc coupler insert BTE p/n 40B Coupl Mic,TM-12,measured p/n cc coupler & insert can be ordered with GTO Dept 20 mm Test tubing is normal 20 mm effective lenght as for all AUDIOmaster BTE testing Place the HI in test chamber as shown Page 37 of 40

38 Test Equipment - LO90 Models Prog Adapt w batt dr & CS44 prog socket p/n cc coupler insert BTE p/n 40B cc coupler p/n Both coupler parts can be ordered with GTO Dept/HQ Ballerup DK Batt pill must be used during test p/n size 675 CS44 Prog cable (Left blue is shown) (R) (L) AIRLINK 2 AIRLINK AIRLINK AIRLINK for WL connection test Both airlinks can be used AIRLINK2 must however be used for ENZO 3D P/n Coupl Mic,TM-12,measured Prog cable extension must be p/n used during final HI test due to current measurement (not used when using fitting SW) Instrument fixture p/n for final HI test Page 38 of 40

39 Testing - LO90 Models Locate the pin for batt door. Push it out and remove batt door. Add the prog adapt and fix it with the pin. Insert batt pill size 675 Gently close the batt door and connect the CS44 prog cable. Place the fixture in the test chamber. Insert the hook into the 2cc coupler tube and place it as shown (make sure the HI does not touch neither the fixture nor the ATC4000 sound chamber). Connect the extension cable to the DSA6000 as also shown on page Testing - LO85 Models. Select the correct test tpix and run the test making sure to follow instructions coming up on the screen Page 39 of 40

40 Wireless Test / Connection Test Wireless test using Airlink / Airlink 2: The RF (Radio Frequency) signal test is performed during hybrid test. In service & repair situations only a connection test is needed. The DSA6000 can perform a connection test to test the wireless function on the devices. The test is performed using an Airlink / Airlink 2 mounted directly in any of the DSA 6000 units USB ports. No fixture is required performing a Connection test The test is performed in the open air on the desktop. During a DSA6000 test prog running the connection test the operator will be asked to place the device in the WL Test point. During the connection test the device does not need to be connected with a prog cable and a batt pill. Instead a fresh batt must be inserted. The connection test is a part of the Final Device Test running on the DSA The test system will search for a device with a s/n matching the s/n for the Device Under Test (DUT) in the running test sequence To make sure the device is in boot mode the batt must be inserted immediately before the [Start] button is pressed. The WL Test point is a spot on the table approx 20 cm away from the Airlink dongle. The s/n matching will prevent connection with any other wireless devices in the nearby area. Best practice is to first insert the battery and immediately after press the Start button (within 5 sec). Inserting the batt will start the device boot sequence Note: An extended wireless test using a TV streamer / SAS is introduced. Please find more detailed info in Tech Bulletin No Improved functionality for the RF Range check on DSA 6000 on GTO web site where also other info about WL test can be found Page 40 of 40

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