SERVICE PARTS MANUAL

Transcription

1 SERVICE PARTS MANUAL 8 SERIES SNOW PLOW FOR SERIAL NUMBERS AFTER 8D Sno-Way International 9100G

2 TABLE OF CONTENTS PAGE DEFLECTORS... POWER PACK... HYDRAULIC POWER UNIT... LIFT CYLINDER... ANGLE CYLINDERS... 8 BLADES... 9 WIRING HARNESS S.N. 8D10099 & PRIOR WIRING HARNESS S.N. 8D & AFTER... 1 HYDRAULIC SYSTEM... 1 NUMERICAL INDEX... 1 INTRODUCTION Our dealership network stands by to provide you with any assistance you may require, including genuine Sno-Way service parts. All parts should be obtained from or ordered through your dealer. Give compete information about the part as well as the Model Number and Serial Number of your machine. Record the Serial Number in the space provided in your Owner s Manual for quick reference. The Serial Number for the Power Pack is on a plate located on the top front of the A-Frame and the Blade Wing Serial Numbers are on a plate on the middle frame rib. "Right" and "Left" are determined from a position sitting on the Operators Seat of the vehicle. We reserve the right to make changes or improvements in the design or construction of any part without incurring the obligation to install such changes in any unit previously delivered. USING THIS PARTS LIST Below is parts listing with four columns. The first column is the "ITEM", the second is the "PART NUMBER", The third is the "DESCRIPTION" and the fourth is the "QUANTITY". The "ITEM" is the number used in the corresponding illustration. The "PART NO." Is the number used to order replacement parts. If a number does not appear in the column the part is only available by ordering the complete assembly. The "DESCRIPTION" is the name of the replacement part. At times the name may be indented, this means that the indented parts are part of the preceding assembly. The "QTY." Is the quantity needed to service the assembly illustrated, not the complete product. ITEM PART NO. DESCRIPTION QTY Elbow, O-Ring Elbow, 90, w/screen... 1

3 DEFLECTORS 8 1 ITEM PART NO. DESCRIPTION QTY Wing Deflector Kit (99" Plow) (Includes Mtg. Hdwr.) Wing Deflector Kit (109" Plow) (Includes Mtg. Hdwr.) HARDWARE KIT (Wing Deflectors) Screw, Self Tapping, /1" x 1" Washer, Plain, /1" Deflector, Center, (Includes Mtg. Hdwr.) Screw, Self Tapping, /1" x 1" (Used with S.N. 8D10099 & Before) Cap Screw, Hex, /1"-18 NC x " (Used with S.N. 8D & After) Washer, Plain /1" Spacer (Used with S.N. 8D & After)...

4 POWER PACK ITEMS 18 AND 1 ARE USED FOR PUMP PLAFORMS WITH WELD SCREWS ITEMS 1 AND 8 ARE USED FOR PUMP PLATFORMS WITH THREADED HOLES DECAL KIT INCLUDES ITEMS NO.,,,, 8 (Page 10) 0

5 POWER PACK ITEM PART NO. DESCRIPTION QTY Frame, Main (Used with S.N. 8D & After) Kit, Main Frame (Replaces Used with S.N. 8D10099 & Before) Frame, Main Screw, Special Pivot Washer, Special Nut, Slotted 1" x 1NC Pin, Cotter /" X " Frame, Pivot, With Bushings Bushing Frame, Blade Center (May require Stop Update Kit , contact Technical Services) Bellcrank Link, Lift Pin, Pivot Zerk,1/8" NPT Spring, Trip Eyebolt Cylinder, Raise, (See LIFT CYLINDER on page ) Cylinder, Angle, (See ANGLE CYLINDERS on page 8) Platform, Pump Bracket, End Cover, Pump Spacer, Bellcrank Spacer, Lift Link Nut, Nylock, /1"-18 NC Clamp, Tube Cap Screw, Hex, /8" 11 NC x -1/" (Used with S.N. 8D10099 & Before) Screw, Special Pivot (Used with S.N. 8D & After) Sleeve, Bushing Spacer (Used with S.N. 8D10099 & Before) Nut, Nylock, /8" 11 NC (Used with S.N. 8D10099 & Before) Washer, Special (Used with S.N. 8D & After) Nut, Slotted 1" x 1NC (Used with S.N. 8D & After) Pin, Cotter /" X " (Used with S.N. 8D & After) Pin, Latch Washer, Plain, /8" Washer, Plain, 1/" Washer, Plain, /8" Washer, Plain, /1", Black Nut, /8" 11 NC Nut, Nylock, /8" 1 NC Nut, Nylock, 1/" 1 NC Nut, Nylock, /8" 11 NC Cap Screw, Hex, /8"-1 NC x 1" Cap Screw, Hex, /8"-1 NC x 1-1/" Cap Screw, Hex, 1/"- 1 NC x -1/" Cap Screw, Hex, /8"- 11 NC x " Cap Screw, Hex, 1/"- 1 NC x " (Used with S.N. 8D10099 & Before) Cap Screw, Hex, 1/"- 1 NC x " (Used with S.N. 8D & After) Cap Screw, Hex, 1/"- 1 NC x -1/" (Used with S.N. 8D & After) Nut, Hex, Jam, 1/"- 1 NC (Used with S.N. 8D & After) Washer, Special, Hardened Pin, Clevis, /" x " Pin, Cotter /" x 1-1/" Pin, Clevis /" x -1/" Pin, Special Washer, Plain /" Cable Clamp /" Clamp Hose Guide Pad, Neoprene Clamp, Mounting, Pump Shoe Assembly...1 Shoe, Cast, 1" Shaft...1 Spacer 1" Washer, Flat 1" Pin, Lynch 1/" x 1-9/1" Pin, Hitch, /" x -1/" Pin, Hitch Pin, Roll, Spring Pin, Lynch, 1/" x 1-9/1" Clamp, Lock, Assembly, 1-1/"...1 Clamp Pin, Clevis, /1 x 1" Pin, Cotter, # x " Latch Support Pin, Cotter Washer, Plain, Wide, /8" Spring Stand Spacer DECAL KIT Decal, Important Decal, Patent Decal, Warning 9100 Decal, Sno-Way (See Page 10, Item1) 9100 Decal, Stand Switch Decal, Important Screw, Special Nut, Hex, Jam /8"- 11 NC Plate, Wear, R.H Plate, Wear, L.H Screw, Flanged Head, Self-Tapping, Black, /1 x 1" Switch, Rocker, ON-OFF-MOM...1

6 HYDRAULIC POWER UNIT , , ,1 1 11,1 10 1

7 HYDRAULIC POWER UNIT ITEM PART NO. DESCRIPTION QTY MANIFOLD ASSEMBLY Valve, Crossover, Relief (Port J) Wing Crossover Valve, Check (Port H) Valve, Relief (Port N) Down Pressure Valve, (Port B) Lower Valve - WP (Port A) Directional Control Valve, Spool WP (Ports C,D,E,F) Wing Valve Valve, WP (Port G) Down Pressure Coil, 10V DC Nut, Coil Retaining Plug # SAE (Used with S.N. 8D1019 & Before) Plug # SAE (Used with S.N. 8D1010 & After) O-Ring Orifice, Check, 0.0" Valve, Relief, Adj. (Port L) Wing Relief, 10 PSI Plug # SAE... 1 Orifice Stop Cap Screw, Socket Head 1/"-0 x -1/" Switch, Pressure, PSI Switch, Pressure, 100 PSI (Used with S.N. 8D1019 & Before) HYDRAULIC POWER UNIT ASSEMBLY... 1 Pin, 1/8" x 1/" Motor, 1VDC... 1 Screw, Taptite 1/"-0 x 1/" Cap, Relief Screw, Adjusting Spring Ball, /8" Magnet Cap, Breather (Used with S.N. 8D10010 & Before) Cap, Breather (Used with S.N. 8D10011 & After) Decal, Tank Fill Line Tank, Plastic Washer Bolt, TORX, /1"-18 x 1" Pipe, Elbow, 90, /8" NPT - Barb Filter, 19 Micron Screw, Taptite, M-1" x 1MM Cover, Suction, /8" NPT Pump Seal, Shaft 1/" x 1" O-ring Endhead... 1 Screw, Hex, Flange Head, #1- x 1/" Bolt, TORX, /1"- x " Coupling... 1 Tube, Return (Used with S.N. 8D10011 & After) Sleeve, Compression Tube (Used with S.N. 8D10011 & After) Nut, Compression Tube (Used with S.N. 8D10011 & After) Kit, Brush Screw, Hex, /8"-1 NC x 1" Washer, Lock /8" Plate, Nut Lock... 1 Fitting, 1/" Pipe, Nylon (Used with S.N. 8D10010 & Before)... Tube, Poly (Used with S.N. 8D10010 & Before)... 1 Cap, Threaded, Drilled (Used with S.N. 8D10010 & Before)...

8 LIFT CYLINDER ITEM PART NO. DESCRIPTION QTY Cylinder, Lift, -1/" Kit, Seal...1 Seal, Wiper...1 Seal, Rod...1 Ring, Back-up...1 Seal, O-ring...1 Seal, Piston Seal, O-ring Piston, -1/" Nut Rod, Cylinder Nut, Gland -1/"...1

9 ANGLE CYLINDERS ITEM PART NO. DESCRIPTION QTY Cylinder, Angle, -1/" Kit, Seal -1/"... 1 Wiper, Rod... 1 Seal, Rod... 1 Ring, Back Up... 1 O-Ring... 1 Seal, Piston Rod, Cylinder Piston Nut, Gland -1/"

10 BLADES

11 BLADES ITEM PART NO. DESCRIPTION QTY Kit, Guide, Blade (Includes Guides And Mtg. Hdwr.)... 1 Frame, 99", RH... 1 Frame, 109", RH... 1 Frame, 99", LH... 1 Frame, 109", LH Blade, Steel, 99" (Bolt On Style) Blade, Steel, 109" (Bolt On Style) Wearstrip Kit, Steel, 99" (Includes Mtg. Hdwr.) Wearstrip Kit, Steel, 109" (Includes Mtg. Hdwr.)... NOTE: Each Wearstrip Kit will replace Wearstrip on one Wing only. To replace Wearstrips on both Wings, two Kits are required Wearstrip Kit, Center, Polymer, (Includes Mtg. Hdwr.) Wearstrip Kit, Center, Urethane, (Includes Mtg. Hdwr.) Assembly, Shoe... 8 Shoe, Cast, 1" Shaft Spacer, 1" Washer, Flat, 1" Pin, Lynch, 1/" x 1-9/1" Bracket, Shoe Cap Screw, Hex., /8"- 1 NC x 1-1/" Nut, Nylock, /8"-1NC Bolt, Carriage, Gr., 1/"-1 NC x1-1/" Bolt, Carriage, Gr., /1"-1 NC x " Nut, Nylock, 1/" - 1 NC Nut, Nylock /1"-1 NC Screw, Self Tapping Washer, Flat, /1" Decal, Warning Decal, Warning Decal, Important... 1 Strip, Mounting Decal, Sno-Way... 10

12 WIRING HARNESS S.N. 8D10099 & PRIOR

13 WIRING HARNESS S.N. 8D10099 & PRIOR ITEM PART NO. DESCRIPTION QTY Harness, Wire, W1-Vehicle...1 Harness, Wire, W-Control Box "B" (See Item #1 this page)...1 Harness, Wire, W-Control Box "A" (See Item #1 this page) Harness, Wire, W-Vehicle End Control Harness, Wire, W-Vehicle End Harness, Wire, W-Pump End Control Harness, Wire, W-Pump End Main Harness, Wire, W8-Pressure Switch Harness, Wire, W9-Battery Power Harness, Wire, W10-Battery Ground Harness, Wire, W11-Solenoid Switch Power Harness, Wire, W1-Jumper Harness, Wire, W1-Jumper Harness, Wire, W1-Jumper Breaker, Circuit, 10A Cover, Controller Box Base, Controller Box Decal, Controller Box Contact, Socket, Gauge Contact, Socket, 1-1 Gauge Contact, Socket, 8-10 Gauge Diode Socket, Harness, Vehicle Washer, Lock Nut Plug, Harness, Power Pack Contact, Pin, 1-1 Gauge Contact, Pin, 8-10 Gauge Contact, Pin, Gauge Elbow, Strain Relief, Strap, Tie, Plastic Contact, Pin Seal, Silicone, Blue Plug, Silicone, Green Socket, Harness Plug, Harness, Vehicle Contact, Socket Terminal, Female Spade 1/" - For ATO/ATC Blade Fuse Terminal, Female Spade /1" - For Mini Blade Fuse Tap, Auto Fuse Power - For ATO/ATC Blade Fuse Tap, Auto Fuse Power- For Mini Blade Fuse Connector, Socket Connector, Plug Plug, Sealing Switch, Solenoid Screw, Self Tapping, 1/" x 1" Screw, Self Tapping, #10 x 1" Nut, Hex, 1/" Washer, Lock, 1/" Cap Screw, Hex 1/" x 1" Mounting Bracket, Large Tape, Foam, Adhesive Back, " Long Mounting Bracket, Small Cap, Metal Protective, Large Pin, Cotter, /1" x 1" Cap, Metal Protective, Small Cap, Plastic Protective, Large Cap, Plastic Protective, Small...1 Fuse, 10 Amp Automotive, (Obtain Locally) Plug, Harness, Power Pack, Small Screw, Self Tapping, #10 x /8" Screw, Self Drilling, 1/" x 1-1/" Nut, Small Elbow, Strain Relief, 90, Small Socket, Harness Vehicle, Small Washer, Lock, Small Switch, Rocker, DPDT W/Lamp Switch, Rocker, ON-OFF-MOM Switch, Rocker, MOM-OFF-MOM Bushing, Strain Relief (Large) Bushing, Strain Relief (Small) Switch, Rocker, ON-OFF-MOM (In Pump Cover) Harness, Wire W & W Control Box "A" and "B"...1 Note: #9109 Incorporates Both #9101 & #91018 Into One Harness Grommet, Rubber, 1" Seal, Neoprene...1 1

14 1 WIRING HARNESS S.N. 8D & AFTER

15 WIRING HARNESS S.N. 8D & AFTER ITEM PART NO. DESCRIPTION QTY Harness, Wire, W1-Vehicle (Used with S.N. 8D & after) Harness, Wire, W & W-Control Box "B" Harness, Wire, W-Vehicle End Control (Used with S.N 8D & after) Harness, Wire, W-Vehicle End Harness, Wire, W-Pump End Control (Used with S.N 8D & after) Harness, Wire, W-Pump End Main (Used with S.N 8D1010 & after) Harness, Wire, W-Pump End Main (Used with S.N. 8D thru S.N. 8D1019) Harness, Wire, W9-Battery Power Harness, Wire, W10-Battery Ground Harness, Wire, W11-Solenoid Switch Power Harness, Wire, W1-Jumper Harness, Wire, W1-Jumper Harness, Wire, W1-Jumper Breaker, Circuit, 10A Cover, Controller Box Base, Controller Box Decal, Controller Box Contact, Socket, Gauge Contact, Socket, 1-1 Gauge Contact, Socket, 8-10 Gauge Diode Socket, Harness, Vehicle Washer, Lock Nut Plug, Harness, Power Pack Contact, Pin, 1-1 Gauge Contact, Pin, 8-10 Gauge Contact, Pin, Gauge Elbow, Strain Relief, Strap, Tie, Plastic Contact, Pin Seal, Silicone, Blue Plug, Silicone, Green Socket, Harness Plug, Harness, Vehicle Contact, Socket Terminal, Female Spade 1/" - For ATO/ATC Blade Fuse Terminal, Female Spade /1" - For Mini Blade Fuse Tap, Auto Fuse Power - For ATO/ATC Blade Fuse Tap, Auto Fuse Power- For Mini Blade Fuse Pin, Keying Plug, Sealing Switch, Solenoid Screw, Self Tapping, 1/" x 1" Screw, Self Tapping, #10 x 1" Nut, Hex, 1/" Washer, Lock, 1/" Cap Screw, Hex 1/" x 1" Mounting Bracket, Large Tape, Foam, Adhesive Back, " Long Cap, Metal Protective, Large Pin, Cotter, /1" x 1" Cap, Plastic Protective, Large Screw, Self Tapping, #10 x /8" Screw, Self Drilling, 1/" x 1-1/" Switch, Rocker, DPDT W/Lamp Switch, Rocker, ON-OFF-MOM Switch, Rocker, MOM-OFF-MOM Bushing, Strain Relief (Large) Bushing, Strain Relief (Small) Switch, Rocker, ON-OFF-MOM (In Pump Cover) Grommet, Rubber, 1" Seal, Neoprene Harness, Extension (Accessory)...1 1

16 HYDRAULIC SYSTEM 1 1 ITEM PART NO. DESCRIPTION QTY Elbow, O-Ring Elbow, 90, w/screen Elbow, 90, Long, w/screen Hose, Hydraulic Hose, Hydraulic Hose, Hydraulic... NOTE: Items 1--- and include the necessary O-Ring, Item # (Part # 9100). 1

17 NUMERICAL INDEX PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

18 NUMERICAL INDEX PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

19 NOTES

20 SNO-WAY INTERNATIONAL, INC. Hartford, WI 0 USA Website: 00 Sno-Way International