Incredible Value and Performance!
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1 Features & Specifications Guide for MultiCam V-Series CNC Plasma Incredible Value and Performance! The MultiCam V-Series Plasma is designed for companies looking for maximum value in a CNC plasma machine. It is ideal for the entry level manufacturer or anyone on a budget. Capable of cutting mild steel, stainless steel, aluminum and brass, the V-Series plasma is offered in a variety of popular table formats and comes standard with Hypertherm plasma cutting torch technology. The CNC control system is extraordinarily easy-to-use and because it is a MultiCam, the V-Series Plasma also comes with the full support of the MultiCam Technology Center network. With over 70 locations worldwide, sales, service, support and training are always located nearby. MultiCam, Inc West Royal Lane DFW Airport, Texas fax sales@multicam.com All specifications subject to change MultiCam, Inc. All Rights Reserved. Innovation. Quality. Performance. 1
2 V-Series Plasma Specifications The MultiCam V-Series Plasma offers a wide variety of standard features: MultiCam 2545 EZ Control - 4 axis Motion Control System complete with EZ Suite application software MultiCam EZ G Code programming software Standard Ethernet or RS232 direct connections Custom engineered extruded aluminum frame with steel leg supports for high strength and rigidity. Automatic Torch Height (ATH) Powerful dual X-axis digital high-speed drive motors Intergral V Cam roller bearings for maximum stiffness and contamination resistance Hypertherm PowerMax plasma torches Hand Held Operator Interface All MultiCam V-Series Plasma systems come standard with MultiCam s easy-to-use Hand Held Operator Interface featuring graphic icons for all machine functions. With a few minutes of training any employee can operate a MultiCam V-Series Plasma. Standard Working Surface The standard work surface is constructed using mild steel to form a level, slat table. The slats are 50mm on center to provide maximum support and high volume air flow. The V-Series downdraft table comes with a high volume fume extraction plenum and 12 diameter outlet. Base Frame The legs are welded steel assemblies with heavy structural channel cross members. The stringers are fabricated from heavy-duty aerospace grade aluminum with precision machined bearing datums. The base features an integrated dross pan/fume extraction plenum and reinforced steel leg supports. 2
3 V-Series Plasma Specifications Gantry The Gantry is custom engineered and precision machined for maximum stiffness using high quality aluminum extrusion. The extrusion s heavy wall thickness and 120mm x 145mm rectangular structure combine to make the gantry extremely rigid. Gantry Supports Cast aluminum gantry supports are used to house X-axis drive motors and bearings. The supports are machined on a four axis horizontal machining center to ensure that they are parallel and perpendicular. Castings provide extremely stable support for the gantry. Bearings Self-contained integral V Cam roller bearings are used on all axes. This technology is ideal for plasma systems because the bearings themselves are isolated from the environment while the rolling contact between the wheel and track sweeps debris aside. Drive Motor System The 2-phase digital, brushless, synchronous electric motors Multicam has selected for the V-Series Plasma have undergone extensive testing. The inductance and resistance of the windings are optimized for system smoothness. The integrated digital motor drives have also been optimized to run these motors efficiently. 3
4 V-Series Plasma Specifications Drive Transmission Assembly The X axis drive transmissions are manufactured using an aluminum casting and feature steel cable reinforced urethane belt-drives. The output pinions are supported by a dual bearing arbor with wide bearing separation for optimum stiffness. Plasma Torches MultiCam V-Series Plasma systems exclusively use Hypertherm PowerMax torches. PowerMax 65, 85 & 1650 torches provide wide cutting capacity on metals including aluminum and mild steel. Ask your MultiCam representative for additional details and capabilities of the Hypertherm PowerMax torches. Automatic Torch Height (ATH) Control Automatic Torch Height is standard on all V-Series plasma systems. Most competitive ATH systems are limited as they are independent of the motion control system and rely on a set of average parameters to control the torch height. MultiCam systems are fully integrated with the control and torch height is automatically adjusted based on the current cutting parameters. This allows the system to be extremely responsive when cutting a wide variety of metals. Plate Rider Option MultiCam s optional plate rider with integrated ball bearings attaches to the Automatic Torch Height assembly and is ideal for cutting thin gauge sheet metal. 4
5 V-Series Plasma Specifications Standard Features Leveling Feet Tool Box Operation Manual Electrical Schematics 5
6 V Series Plasma Specs (inches) Z-Axis Clearance: 2.6 Z-Axis Travel: 3.5" Repeatability: +/-.001" Cutting Speed: 800 ipm Rapid Traverse: 1200 ipm Drive System X, Y, and Z axis: Rack and Pinion Standard Work Surface: Steel slat Size Chart (inches) MODEL L W H WORKING AREA 1-101P x P x P 1-304P x x 120 V Series Plasma Specs (metric) Z-Axis Clearance: 66.0 mm Z-Axis Travel: 88.9 mm Repeatability: +/ mm Cutting Speed: 20.3 M/min Rapid Traverse: 30.5 M/min Drive System X, Y, and Z axis: Rack and Pinion Standard Work Surface: Steel slat Size Chart (metric) MODEL L W H WORKING AREA 1-101P x P 1-204P 1-304P x x x
7 Powermax Selection Guide H a n d h e l d a n d m e c h a n i z e d p l a s m a s y s t e m s f o r c u t t i n g a n d g o u g i n g m e t a l
8 Powermax product line High-performance industrial products for every cutting and gouging need. Hypertherm s Powermax line of products consists of five systems that will help you get your cutting and gouging jobs done faster, easier, more reliably and at lower cost. For part numbers refer to product brochures or visit Capacity ratings There is no industry standard for rating plasma systems, so it is important to take care when comparing products from different manufacturers. Recommended The thickness of mild steel on which the system delivers good cut quality and speeds at or greater than 20" (500 mm) per minute. Eighty percent or more of cutting should be at the recommended thickness. Severance The thickness of mild steel that can be reasonably severed at a minimum of 5 ipm (125 mm) but with poor cut quality. Cutting the severance thickness should be infrequent. Mechanized pierce capacity The thickness of mild steel that may be pierced with good cut quality and without excessive wear on the consumable parts. If edge starting, the cut capacity is the same as handheld capacity. Don t let the small size fool you. The Powermax30 does the work of systems twice its size and weight. It efficiently cuts 1/4" (6 mm) metal. Includes a shoulder strap for increased portability. Recommended 1/4" (6 mm) at 20 ipm (500 mm/min) 3/8" (10 mm) at 10 ipm (250 mm/min) Severance 1/2" (12 mm) at 5 ipm (125 mm/min) T30v hand torch Our best selling system, the Powermax45 is the most versatile and portable 1/2" (12 mm) machine on the market, with a broad set of application capabilities that make it a truly multi-purpose tool. The Powermax45 cuts or gouges faster, easier and better than any other product in its class. Recommended 1/2" (12 mm) at 20 ipm (500 mm/min) 3/4" (19 mm) at 10 ipm (250 mm/min) Severance 1" (25 mm) at 5 ipm (125 mm/min) Mechanized pierce capacity 3/8" (10 mm) T45v hand torch 8 T45m machine torch
9 New! With more torch options and the latest technological innovations, the Powermax65 and Powermax85 help you do more than ever before. Four Duramax torch styles provide greater versatility and enable operators to easily select the right tool for the job. Smart Sense technology automatically adjusts gas pressure according to cutting mode and torch lead length for optimum cutting. H65/85 75 hand torch H65s/85s 15 hand torch M65/85 full-length machine torch M65m/85m mini-machine torch Recommended 3/4" (19 mm) at 20 ipm (500 mm/min) 1" (25 mm) at 10 ipm (250 mm/min) Severance 1-1/4" (32 mm) at 5 ipm (125 mm/min) Mechanized pierce capacity 1/2" (12 mm) Recommended 1" (25 mm) at 20 ipm (500 mm/min) 1-1/4" (32 mm) at 10 ipm (250 mm/min) Severance 1-1/2" (38 mm) at 5 ipm (125 mm/min) Mechanized pierce capacity 5/8" (16 mm) With the maximum power and performance for air plasma in our line, the Powermax1650 delivers superior cut capabilities on 1-1/4" (32 mm) thick metals. It has the duty cycle and reliability for the most demanding cutting and gouging jobs. Recommended 1-1/4" (32 mm) at 20 ipm (500 mm/min) 1-1/2" (38 mm) at 10 ipm (250 mm/min) Severance 1-3/4" (44 mm) at 5 ipm (125 mm/min) Mechanized pierce capacity 3/4" (19 mm) T100 hand torch T100m machine torch 9
10 Powermax45 Powermax65 Powermax85 Powermax1650 1/2" (12 mm) 3/4" (19 mm) 1" (25 mm) 1-1/4" (32 mm) 3/4" (19 mm) 1" (25 mm) 1-1/4" (32 mm) 1-1/2" (38 mm) 1" (25 mm) 1-1/4" (32 mm) 1-1/2" (38 mm) 1-3/4" (44 mm) 3/8" (10 mm) 1/2" (12 mm) 5/8" (16 mm) 3/4" (19 mm) 6.2 lbs (2.8 kg) 10.7 lbs (4.8 kg) 19.5 lbs (8.8 kg) 21.8 lbs (9.8 kg).13" (3.3 mm) x.22" (5.5 mm).14" (3.5 mm) x.26" (6.6 mm).23" (5.8 mm) x.28" (7.1 mm).26" (6.6 mm) x.28" (7.1 mm) A A A A CSA V, 1-PH, Hz CSA V, 1-PH, Hz CSA V, 1-PH, Hz CSA V, 3-PH, 50/60 Hz CE 230 V, 1-PH, Hz V, 3-PH, Hz V, 3-PH, Hz CE V, 3-PH, 50/60 Hz CE 400 V, 3-PH, Hz CE 400 V, 3-PH, Hz CE 400 V, 3 PH, Hz 132 VDC 139 VDC 143 VDC 160 VDC CSA 200/230 V, 1-PH, 34/28 A CSA 200/208/240/480 V, 1-PH CSA 200/208/240/480 V, 1-PH CSA 200/208/230/240/400/480/600 V, 3-PH CE 230 V, 1-PH, 30 A 52/50/44/22 A 70/68/58/29 A 53/51/46/44/27/22/21 A 380/400 V, 3-PH, 10.5/10 A 200/208/240/480/600 V, 3-PH 32/31/27/13/13 A 200/208/240/480/600 V, 3-PH 42/40/35/18/17 A CE 230/380/400 V, 3-PH 46/26/27 A CE 380/400 V, 3-PH 15.5/15 A CE 380/400 V, 3-PH 20.5/19.5 A CSA 45 A, V, 1-PH 41 A, V, 1-PH 32 A, V, 1-PH CSA 65 A, V, 1/3-PH 65 A V, 1/3-PH 46 A, V, 1/3-PH CE CE Available technologies and features Model 45 A, 230 V, 1-PH 41 A, 230 V, 1-PH 32 A, 230 V, 1-PH 45 A, 380/400 V, 3-PH 41 A, 380/400 V, 3-PH 32 A, 380/400 V, 3-PH x 6.75 x 13.7" (426 x 172 x 348 mm) CSA 37 lbs (17 kg) CE 35 lbs (16 kg) Drag-cutting capability Gouging mode Pilot arc controller CE Contact start 65 A 380/400 V, 3-PH 46A 380/400 V, 3-PH 19.7 x 9.2 x 17.9" (500 x 234 x 455 mm) CSA 64 lbs (29 kg) CE 57 lbs (26 kg) Power supply Torch Work cable Miscellaneous Boost Conditioner circuit 3 Auto-voltage 3 FastConnect design Basic machine interface Advanced automation interface Powermax30 O O O O O O O O Powermax45 O O O O O O O O O O O O Powermax65 O O O O O O O O O O O O O O O O O O Powermax85 O O O O O O O O O O O O O O O O O O Powermax1650 O O O O O O O O O O O O O 3 On CSA models 90 hand torch CSA 85 A, V, 3-PH 85 A, 480 V, 1-PH 85 A, 240 V, 1-PH 85 A V, 3-PH 85 A V, 1-PH 66 A, V, 1/3-PH CE 85 A 380/400 V, 3-PH 66 A 380/400 V, 3-PH 19.7 x 9.2 x 17.9" (500 x 234 x 455 mm) CSA 71 lbs (32 kg) CE 62 lbs (28 kg) 75 hand torch 15 hand torch Full-length machine torch Mini-machine torch Hand clamp CSA 100 A, V, 3-PH 100 A, V, 3-PH 100 A, V, 3-PH 80 A, V, 3-PH 85 A, V, 3-PH 90 A, V, 3-PH CE C-style clamp 100 A, V, 3-PH 100 A, V, 3-PH 85 A, V, 3-PH 26.4 x 16.8 x 25.8" (671 x 427 x 655 mm) CSA 141 lbs (64 kg) CE 144 lbs (65 kg) Air or N 2 Air or N 2 Air or N 2 Air or N 2 Cutting: 360 scfh, 6 scfm ( psi (5.5 bar) Gouging: 360 scfh, 6 scfm ( psi (4.1 bar) Cutting: 400 scfh, 6.7 scfm ( psi (5.6 bar) Gouging: 450 scfh, 7.5 scfm ( psi (4.8 bar) Cutting: 400 scfh, 6.7 scfm ( psi (5.6 bar) Gouging: 450 scfh, 7.5 scfm ( psi (4.8 bar) Cutting: 550 scfh, 9.2 scfm ( psi (5.1 bar) Gouging: 550 scfh, 9.2 scfm ( psi (4.8 bar) 20', 50', 75' (6.1 m, 15.2 m, 22.8 m) 15', 25', 35', 50', 75' (4.5 m, 7.6 m, 10.7 m, 15.2 m, 22.8 m) 10', 25', 50', 75' (3 m, 7.6 m, 15.2 m, 22.8 m) 15', 25', 35', 50', 75' (4.5 m, 7.6 m, 10.7 m, 15.2 m, 22.8 m) 10', 25', 50', 75' (3 m, 7.6 m, 15.2 m, 22.8 m) 15', 25', 35', 50', 75' (4.5 m, 7.6 m, 10.7 m, 15.2 m, 22.8 m) 25', 50', 75' (7.6 m, 15.2 m, 22.8 m) 25', 35', 50', 75' (7.6 m, 10.7 m, 15.2 m, 22.8 m) 1 Dependent on speed, torch angle and standoff. 2 Hypertherm s duty cycle ratings are established at 104 F (40 C), according to international standards, and are determined at actual cutting arc voltage levels. Competitive systems are often rated at room temperature 70 F (20 C) and at theoretical output voltages, which allows duty cycle ratings to be significantly overstated. Magnetic clamp Ring terminal Remote pendant Carry strap Wheel gear 1 1
11 Innovation. Quality. Performance. Pick it & Click it! Introducing EZ Parts by MultiCam the latest parametric software in parts manufacturing. Designing and creating parts has never been easier! If you can think it, EZ Parts can make it. Offering a complete parts library, 54 standard templates and a customizing feature, MultiCam EZ Parts software makes nesting parts as easy as 1,2,3. 1. Select a part from the EZ Parts library and fill in the custom parameters. 2. Click and send the part for toolpathing. 3. Click Nest and cut out the parts. With a click of the mouse, MultiCam EZ Parts can create and nest multiple parts on one sheet of material. And that s not all! Whether you want to define a new gusset, flange or lift hook, MultiCam EZ Parts has the solution. Work Smarter, Not Harder. tel MultiCam L.P. All Rights Reserved.
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