CLASS II ISSFP. Integral Sideshifting and Fork Positioning Carriages
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1 U SER MANUAL CLASS II ISSFP Integral Sideshifting and Fork Positioning Carriages This manual contains standard production Product Identification Numbers. Special Engineered Options not included. FOR PARTS AND SERVICE: TELEPHONE: Manual Number: R South Highway 11 Westminster, SC 2993 Toll Free (877) (84) FAX (84)
2 About This Manual Introduction This manual shows the parts breakdown for the Integral Sideshifting Carriage. Ordering Part Customers - Parts and service literature is available through authorized lift truck dealers. To place an order, contact the lift truck dealer of your choice. Lift Truck Dealers - To order parts and service literature contact: Parts and Service Toll Free: (877) Direct: (84) Fax: (84) parts@lift-tek.com
3 Contents Cover... 1 Introduction... 2 CLII Roller ISS Assembly... 5 Fork Positioner Kit Class II ISSFP D- Series Fork Positioner Kit 40/55D-MT Class II ISSFP NSSFP Fork Positioner Kit 35/45/55 D/DV-MQ Class II ISSFP... 1 ISS Install Kit E/EV40/50-MS Class II SIHR P/N ISS Install Kit E/EV40/50-MD-MT, 35/55 MQ Class II SIHR P/N ISS Install Kit 30/35/40 MS P/N ISS Install Kit 30/35/40 MD P/N ISS Install Kit 35/45/55 MQ CLII SIHR P/N Low Speed ISS Install Kit.047 Orifice Fitting SIHR P/N ISS Install Kit EN50-MT SIHR/DIHR P/N ISS Install Kit RH EN50-MT SIHR/DIHR P/N ISS Install Kit ES30/40-MS CUSH SIHR P/N ISS Screen Cover Kit E50/55-MT Class II SIHR P/N ISS Install Kit E0/5/70-MS Class III SIHR P/N ISS Install Kit E0-MS Class III SIHR P/N ISS Install Kit E/EV0/5 MD/MT Class III SIHR P/N INTEGRAL SIDESHIFTER SERVICE FORK POSITIONER SERVICE /10/12 Page 3
4 7 B A MA3039.eps D C Common Parts CPG-4-1 Item # Qty Part # Description Item # Qty Part # Description "A" 1 4 See Chart Carriage Assembly SS Cylinder Top Wear Pad "B" 1 See Chart Carriage Frame SS Cylinder Face Wear Pad "C" 2 See Chart Sideshift Rod SS Cylinder Rod Wiper "D" 2 See Chart Installation Kit Capscrew O-Ring Chain Anchor Rod Seal Chain Anchor Pin Capscrew Cotter Pin Capscrew Cotter Pin Cylinder Head Jam Nut Grease Fitting Full Nut Grease Fitting 22 * Load Roller Shim Lower Carriage Claw Load Roller Thrust Roller Load Roller Spine Bar Wear Pad Retainer Lockwasher 2 * Spacer * - Quantity varies. 1 - Included in Seal Kit P/N Include in Wear Pad Service Kit P/N Items vary per application - See chart CPG 4-2 on next page. 4 - Does not include items 4, 9, 11, 15, 1, 17, 18, 19, 20, 21, 22, 23, 24 and 25. Page 4 07/10/12
5 CLII Roller ISS Assembly Typical D-Series Application 30/35/40D & 40TD - MT CLASS II, 4/ ROLLER, & 3"/5" UC* ,4 (31") II 4 3" mm ,8 (37") II 4 3" mm ,8 (37") II 3" mm ,4 (41") II 4 5" mm ,4 (41") II 5" mm ,8 (37") II 5" mm ,4 (41") II 5" mm ,4 (31") II 3" mm ,4 (31") II 5" mm ,8 (37") II 5" mm ,4 (41") EXTENDED II 3" mm SIDEPLATES , (34") II 3" mm /35/40D-MS CLASS II, 4/ ROLLER, & 3"/5" UC* ,8 (37") II 4 5" mm ,4 (41") II 4 5" mm ,8 (37") II 4 3" mm ,8 (37") II 3" mm ,8 (37") II 5" mm ,8 (37") II 5" mm ,4 (41") II 5" mm /35/40D-MD CLASS II, 4/ ROLLER, & 3"/5" UC* ,8 (37") II 4 3" mm ,8 (37") II 3" mm ,8 (37") ORFS II 3" mm (No Orifice) ,4 (41") II 3" mm ,8 (37") II 4 5" mm ,4 (41") II 4 5" mm ,4 (41") II 5" mm * - UC = Underclearance. Paint color code must be added to the part number at time of order. 07/10/12 Page 5
6 35D-MQ CLASS II, 4/ ROLLER, & 3"/5" UC* ,8 (37") II 4 3" mm ,4 (41") II 4 3" mm ,8 (37") II 3" mm ,4 (41") II 3" mm mm (3.2") II 3" mm mm (38.5") II 3" mm mm (3.2") TOYOTA HOLE II 3" mm PATTERN mm (41") LH ADAPTER KIT & FLUSH II 3" mm CARR ADJ ,8 (37") II 4 5" mm ,8 (37") LH ADAPTER II 4 5" mm KIT ,4 (41") II 4 5" mm ,8 (37") II 5" mm ,4 (41") II 5" mm (38,5") II 3.7" mm (38,5") RH ADAPTER II 3.7" mm KIT ,8 (37") LH ADAPTER KIT II 3" mm ,8 (37") LH ADAPTER KIT 1041,4 (41") LH ADAPTER KIT 1104,9 (43.5") LH ADAPTER KIT II 3" mm (Special Orifice Kit) II 3" mm II 3" mm ,2 (48") II 3" mm ,4 (41") II 3" mm ,8 (37") RH ADAPTER KIT 939,8 (37") LH ADAPTER KIT 1104,9 (43.5") RH ADAPTER KIT 812,8 (32") RH ADAPTER KIT EN50-MT CLASS II, 4/ ROLLER, & 3"/5" UC* II 3" mm II 3" mm II 3" mm II 3" mm * - UC = Underclearance. Paint color code must be added to the part number at time of order. Page 07/10/12
7 ES30/40-MS CLASS II, 4/ ROLLER, & 3"/5" UC* ,8 (37") II 3" mm ,4 (41") II 3" mm ,4 (41") II 5" mm ,8 (37") II 4 3" mm ,4 (41") II 4 5" mm ,4 (31") II 3" mm ,4 (31") II 4 3" mm , (49") II 3" mm , (49") II 5" mm ES30/40-MT CLASS II, 4/ ROLLER, & 3"/5" UC* ,8 (37") II 4 3" mm ,4 (41") II 4 3" mm ,8 (37") II 3" mm ,4 (41") II 3" mm ,4 (41") II 5" mm , (49") II 3" mm ,4 (41") II 4 5" mm ,4 (31") II 4 3" mm ,4 (31") II 3" mm , (49") II 5" mm ,8 (37") ADAPTER KIT II 3" mm ,8 (37") II 5" mm /55D-MQ CLASS II/III, 4/ ROLLER, & 3"/5" UC* ,8 (37") II 4 3" mm ,4 (41") II 4 3" mm mm (3.2") II 3" mm ,8 (37") II 3" mm ,4 (41") II 3" mm ,8 (37") ADAPTER KIT II 3" mm ,4 (41") ADAPTER KIT II 3" mm ,8 (37") II 4 5" mm ,4 (41") II 4 5" mm ,8 (37") II 5" mm ,4 (41") II 5" mm ,2 (53") II 5" mm ,4 (41") II 3" mm mm (38.5") II 3" mm ,4 (41") II 3" mm * - UC = Underclearance. Paint color code must be added to the part number at time of order. 07/10/12 Page 7
8 EV40/50-MT CLASS II, 4/ ROLLER, & 3"/5" UC* ,8 (37") II 3" mm ,8 (37") II 5" mm EV40/50-MS CLASS II, ROLLER, & 3" UC* ,8 (37") II 3" mm ET40/50-MS CLASS II, 4/ ROLLER, & 3"/5" UC* (38.5") II 3" mm ET40/50-MT CLASS II, 4/ ROLLER, & 3"/5" UC* (38.5") II 3" mm ,8 (37") II 3" mm ND-MT CLASS II/III, 4/ ROLLER, & 3"/5" UC* (3,2") II 3" mm D-MT CLASS II/III, 4/ ROLLER, & 3"/5" UC* ,4 (41") II 3" mm ,4 (41") EXTENDED SIDEPLATES II 3" mm D-MT CLASS II/III, 4/ ROLLER, & 3"/5" UC* ,4 (41") II 3" mm (40.2") II 3" mm * - UC = Underclearance. Paint color code must be added to the part number at time of order. Page 8 07/10/12
9 E50/55-MS CLASS II, 4/ ROLLER, & 3"/5" UC* ,8 (37") II 4 3" mm ,8 (37") II 3" mm ,4 (41") II 3" mm ,8 (37") II 3" mm ,8 (37") II 4 5" mm ,4 (41") II 4 5" mm ,8 (37") II 5" mm ,4 (41") II 5" mm ,2 (48") II 5" mm ,2 (53") II 5" mm E50/55-MD CLASS II, 4/ ROLLER, & 3"/5" UC* ,4 (41") II 4 5" mm ,8 (37") II 4 5" mm ,4 (41") II 5" mm ,8 (37") II 5" mm ,2 (53") II 5" mm ,8 (37") II 3" mm ,8 (37") II 4 5" mm ,4 (41") II 4 5" mm (59") II 4 5" mm ,8 (37") II 5" mm ,4 (41") II 5" mm ,2 (53") II 5" mm ,8 (37") ADAPTER KIT II 5" mm ,4 (41") ADAPTER KIT II 5" mm ,4 (31") II 5" mm ,4 (41") Screen Cover E50/55-MT CLASS II, 4/ ROLLER, & 3"/5" UC* II 5" mm & D-MD CLASS III, 4/ ROLLER, & 3"/5" UC* ,8 (42") III 5" mm * - UC = Underclearance. Paint color code must be added to the part number at time of order. 07/10/12 Page 9
10 E0-MS CLASS II/III, 4/ ROLLER, & 3"/5" UC* ,8 (37") III 3" mm ,8 (37") III 4 5" mm ,4 (41") III 4 5" mm ,8 (37") III 5" mm ,4 (41") III 5" mm ,2 (53") III 5" mm ,4 (41") III SEE NOTE mm *THIS ISS IS SIMILAR TO , BUT IT USES A DIFFERENT SPINE & SIDEPLATES. BOTTOM STUBSHAFT LOCATION IS DIFFERENT DUE TO REQUIRED UNDERCLEARANCE ADJUSTMENT. E0-MT CLASS II/III, 4/ ROLLER, & 3"/5" UC* ,8 (37") III 4 3" mm ,4 (41") III 4 3" mm ,8 (37") III 3" mm ,4 (41") III 3" mm ,8 (37") III 4 5" mm ,4 (41") III 4 5" mm (59") III 4 5" mm ,8 (37") III 5" mm ,4 (41") III 5" mm ,2 (53") III 5" mm ,8 (37") SPECIAL RH III 5" mm ADAPTER KIT ,8 (37") LH ADAPTER KIT III 5" mm ,4 (41") LH ADAPTER KIT III 5" mm ,4 (31") III 5" mm E0-MD CLASS II/III, 4/ ROLLER, & 3"/5" UC* ,8 (37") III 4 5" mm ,4 (41") III 4 5" mm ,8 (37") III 5" mm ,4 (41") III 5" mm * - UC = Underclearance. Paint color code must be added to the part number at time of order. Page 10 07/10/12
11 E5-MS CLASS II/III, 4/ ROLLER, & 3"/5" UC* ,8 (37") III 5" mm ,4 (41") III 5" mm ,8 (37") III 3" mm ,4 (41") III 3" mm ,8 (37") III 5" mm ,4 (41") III 5" mm ,2 (53") III 5" mm ,2 (53") Screen Cover E5-MT CLASS II/III, 4/ ROLLER, & 3"/5" UC* III 5" mm & E70-MT CLASS II/III, 4/ ROLLER, & 3"/5" UC* ,8 (37") III 3" mm ,4 (41") III 3" mm ,8 (37") III 5" mm ,4 (41") III 5" mm * - UC = Underclearance. Paint color code must be added to the part number at time of order. 07/10/12 Page 11
12 Fork Positioner Kit Class II ISSFP D- Series MA3435.eps Page 12 07/10/12
13 Fork Positioner Kit Class II ISSFP D- Series Common Parts Group s1880cpg Item # Qty Part # Description Item # Qty Part # Description 1 1 Ref SIDE SHIFT SPINE CYLINDER CLEVIS RH FORK POSITION BRACKET NUT HEX JAM M1 X 1, LH FORK POSITION BRACKET FITTING #4 90 DEG CYLINDER PIN FITTING #4 45DEG LOCKWASHER M PROTECTION PLATE CAPSCREW HEX HEAD TUBE SOCKET HEAD CAPSCREW DEG SWIVEL FITTING SOCKET HEAD CAPSCREW CAPSCREW SOCKET HEAD FORK RETAINER M8 1,25 X LOCKWASHER M TUBE CAPSCREW METRIC M TUBE JUNCTION MANIFOLD 29 1 Ref ISS FRONT FRAME FITTING NO TY-WRAP VALVE, FLOW DIVIDER WEAR PAD SOCKET HEAD CAPSCREW FLAT WASHER M #4 BRANCH TEE SHIM FITTING NO FITTING W/ ORIFICE Variable Components s1880wld Carriage Carriage Sideshift Fork Common Item 35 Item 3 Item 37 Item 38 Item 39 Item 40 Width (mm) Class Stroke (mm) Positioner Parts Group Upper Tube Middle Tube Lower Tube Upper Cylinder Lower Cylinder Hoses Kit Part # Qty 1 Qty 1 Qty 1 Qty 1 Qty 1 Qty 1 Qty ,4 II /10/12 Page 13
14 Fork Positioner Kit 40/55D-MT Class II ISSFP NSSFP MA343.eps Page 14 07/10/12
15 Fork Positioner Kit 40/55D-MT Class II ISSFP NSSFP Common Parts Group P/N s1910cpg Item # Qty Part # Description Item # Qty Part # Description RH FORK POSITION BRACKET FITTING #4 90 DEG LH FORK POSITION BRACKET PROTECTION PLATE CYLINDER PIN TUBE LOCKWASHER M DEG SWIVEL FITTING CAPSCREW HEX HEAD CAPSCREW SOCKET HEAD SOCKET HEAD CAPSCREW M8 1,25 X FORK RETAINER WEAR PAD LOCKWASHER M BULKHEAD UNION 90 DEG CAPSCREW METRIC M FITTING, SWIVEL 90 DEG VALVE, FLOW DIVIDER FITTING BULKHEAD U SOCKET HEAD CAPSCREW 2 1 * CARRIAGE WELDMENT #4 BRANCH TEE INLINE REDUCER FITTING NO FLAT WASHER M CYLINDER CLEVIS SHIM NUT HEX JAM M1 X 1,5 * - Reference carriage. Variable Components s1910wld Carriage Carriage Fork Common Item 30 Item 31 Item 32 Item 33 Item 34 Item 35 Item 3 Width (mm) Class Positioner Parts Group Upper Lower Upper Middle Lower Tube, IHR Tube, IHR Kit Part # Qty 1 Cylinder Cylinder Tube Tube Tube Tab Upper Tab Lower Qty 1 Qty 1 Qty 1 Qty 1 Qty 1 Qty 1 Qty 1 939,8 II ,4 II /10/12 Page 15
16 Fork Positioner Kit 35/45/55 D/DV-MQ Class II ISSFP MA3437.eps 1 Page 1 07/10/12
17 Fork Positioner Kit 35/45/55 D/DV-MQ Class II ISSFP Common Parts Group P/N s189cpg Item # Qty Part # Description Item # Qty Part # Description 1 1 Ref SIDE SHIFT CARRIAGE ASSY FITTING NO RH FORK POSITION BRACKET CYLINDER CLEVIS LH FORK POSITION BRACKET NUT HEX JAM M1 X 1, CYLINDER PIN FITTING #4 90 DEG LOCKWASHER M FITTING #4 45DEG CAPSCREW HEX HEAD PROTECTION PLATE SOCKET HEAD CAPSCREW DEG SWIVEL FITTING SOCKET HEAD CAPSCREW CAPSCREW SOCKET HEAD FITTING W/ ORIFICE M8 1,25 X FORK RETAINER TUBE LOCKWASHER M TUBE CAPSCREW METRIC M Ref ISS FRONT FRAME JUNCTION MANIFOLD TY-WRAP FITTING NO WEAR PAD SOCKET HEAD CAPSCREW FLAT WASHER M #4 BRANCH TEE SHIM Variable Components s189wld Carriage Carriage Sdieshift Fork Common Item 33 Item 34 Item 35 Item 3 Item 37 Item 38 Item 39 Item 40 Width Class Stroke (mm) Positioner Parts Group Uppe Middle Lower Upper Lower Hoses Valve Tube (mm) Kit Part # Qty 1 Tube Tube Tube Cylinder Cylinder Qty 1 Flow Divder Qty 1 Qty 1 Qty 1 Qty 1 Qty 1 Qty 1 Qty 1 Qty ,4 II ,4 II II II /10/12 Page 17
18 ISS Install Kit E/EV40/50-MS Class II SIHR P/N eps Item # Qty Part # Description NO. HOSE, F FITTING NO ORF LOCKWASHER M CAPSCREW M8 X 40 LG BULKHEAD UNION 90 DEG IHR BRACKET NO. HOSE F Ref CARRIAGE FRAME Cl II Page 18 07/10/12
19 ISS Install Kit E/EV40/50-MD-MT, 35/55 MQ Class II SIHR P/N Item # Qty Part # Description BULKHEAD UNION 90 DEG CAPSCREW M10X1 BH FITTING NO ORF HOSE, F CARRIAGE IHR TERM BRKT 1 Ref ISS CARRIAGE ASSY 07/10/12 Page 19
20 ISS Install Kit 30/35/40 MS P/N QTY P/N DESCRIPTION FITTING, # MALE JIC/ #4 SAE O-RING W/ 0.03" ORIFICE BULKHEAD UNION 90º ELBOW (PARKER P/N WETX-WLN-S) I.H.R. SPACER I.H.R. BRACKET CAPSCREW M8 X 1,25 X 30mm LG LOCK WASHER M #4 HOSE F-2.37 Page 20 07/10/12
21 ISS Install Kit 30/35/40 MD P/N Item # Qty Part # Description FITTING NO ORF BULKHEAD UNION 90 DEG FITTING 45 SWIVEL HOSE HOSE 1 Ref SPINE 07/10/12 Page 21
22 ISS Install Kit 35/45/55 MQ CLII SIHR P/N Item # Qty Part # Description BULKHEAD UNION 90 DEG CAPSCREW M10X1 BH FITTING NO HOSE, F CARRIAGE IHR TERM BRKT 1 Ref ISS CARRIAGE ASSY Page 22 07/10/12
23 Low Speed ISS Install Kit.047 Orifice Fitting SIHR P/N Item # Qty Part # Description BULKHEAD UNION 90 DEG CAPSCREW M10X1 BH FITTING NO ORF CARRIAGE IHR TERM BRKT 5 1 Ref ISS CARRIAGE ASSY HOSE 07/10/12 Page 23
24 ISS Install Kit EN50-MT SIHR/DIHR P/N Item # Qty Part # Description I.H.R. BRACKET CAPSCREW M10X1 BH FITTING BULKHEAD U NO. 4 HOSE F FITTING 45 SWIVEL FITTING NO ORF Page 24 07/10/12
25 ISS Install Kit RH EN50-MT SIHR/DIHR P/N Item # Qty Part # Description I.H.R. BRACKET CAPSCREW M10X1 BH FITTING BULKHEAD U NO. 4 HOSE F FITTING 45 SWIVEL FITTING NO ORF 07/10/12 Page 25
26 ISS Install Kit ES30/40-MS CUSH SIHR P/N Item # Qty Part # Description NO. HOSE, F FITTING NO ORF LOCKWASHER M CAPSCREW M8 X 40 LG BULKHEAD UNION 90 DEG IHR BRACKET 7 1 Ref CARRIAGE ASSEMBLY Cl II FITTING 45 SWIVEL NO. HOSE F-4.22 Page 2 07/10/12
27 ISS Screen Cover Kit E50/55-MT Class II SIHR P/N Item # Qty Part # Description SCREEN COVER ASSEMBLY LOCKWASHER M CAPSCREW M8X1 LG 07/10/12 Page 27
28 ISS Install Kit E0/5/70-MS Class III SIHR P/N Item # Qty Part # Description NO. HOSE, F FITTING NO ORF LOCKWASHER M CAPSCREW M8 X 40 LG BULKHEAD UNION 90 DEG IHR BRACKET NO. HOSE F Ref CARRIAGE ASSEMBLY Page 28 07/10/12
29 ISS Install Kit E0-MS Class III SIHR P/N Item # Qty Part # Description NO. HOSE, F FITTING NO ORF LOCKWASHER M CAPSCREW M8 X 40 LG BULKHEAD UNION 90 DEG IHR BRACKET 7 1 Ref CARRIAGE ASSEMBLY FITTING 45 SWIVEL NO. HOSE F /10/12 Page 29
30 ISS Install Kit E/EV0/5 MD/MT Class III SIHR P/N Item # Qty Part # Description BULKHEAD UNION 90 DEG CAPSCREW M10X1 BH FITTING NO ORF HOSE, F CARRIAGE IHR TERM BRKT 1 Ref CARRIAGE ASSEMBLY Page 30 07/10/12
31 INTEGRAL SIDESHIFTER SERVICE WARNING: The cylinder rod should always be pushed in before removing the front frame off the carriage. Inspect the wear pads for wear. If any wear pad surface is worn to less than 3/32 in. (2.5 mm) thickness, replace all wear pads. If front frame is remove, Lift-Tek recommends replacing all wear pads. Front Frame Lubricate both the upper and lower Sideshifter bearings with ESSO RONEX EXTRA DUTY MOLY 2 or equivalent every 500 hours or 4 weeks of operation (whichever occurs first). In contaminated environments lubricate every week or as required. Ensure that the upper bar grease fitting is positioned over the bearing before greasing each bearing. Upper Wear Pads When servicing ISS hydraulic seals and/or rod refer to the installation instructions as part of Gland Nut Seal Kit. Tighten bolts to 44 ft.-lbs. (59 Nm). MA345.eps Lower Wear Pads Carriage Inspect and service the carriage rollers as recommended by the Mast OEM. 07/10/12 Page 31
32 INTEGRAL SIDESHIFTER SERVICE To check for wear on the lower wear pads follow the procedure below. 1. Back tilt mast as far possible 2. Stack feeler gauges to 2.5mm (0.1") 3. Using section A-A as a guide, measure the gaps at the points shown (just beside each lower wear pad) by sliding the gauge stack between the lower fork bar and the lower spine bar. Note: Apply light pressure to the adjacent end plate on the front face when measuring at points A and C 4. If the stack does not slide easily between the front face and the lower spine bar, the wear pads need replacing. 5. Additionally inspect the rear of the lower fork bar for signs of metal to metal contact with the lower spine bar. Any contact should be investigated to determine the cause. MA2978.eps Page 32 07/10/12
33 FORK POSITIONER SERVICE Every 100 hours of use: check and tighten all capscrews. Every 50 hours of use: check hose tracking MA3438.eps Every 100 hours of use: check for hydraulic leaks and tighten all loose fittings 07/10/12 Page 33
34 Recommended Spare Parts List Integral Sideshifting Carriage PART # Cylinder DESCRIPTION MASTS SERVICED Sideshifter Cylinder Seal Kit Wear Items Wear Pad Service Kit n Sideshift Cylinder Rod n - See Specific Chart for Part Numbers (item 1 on page 7). Fork Positioner PART # Cylinder DESCRIPTION MASTS SERVICED n Cylinder Seal Kit Wear Items n - This cylinder is not serviceable. Page 34 07/10/12
35 Manual Change Summary R0-07/10/12 Release. R1-05/31/13 Add 978mm to page 17. Revise hose p/ns for 1041,4mm on page /10/12 Page 35
36 Do you have any questions that need to be answered right now? Lift Technologies, Inc South Highway 11 Westminster, SC 2993 USA Tel: (84) Fax: (84) Toll Free: (888) North America Only Website: Parts and Service Toll Free: (877) Direct: (84) Fax: (84) parts@lift-tek.com Other Lift Technologies Locations Lift -Tek Elecar S.p.A Castel. S. Giovanni (PC) Via G. Galilei Italy Lift Technologies Inc
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