SERVICE PARTS MANUAL

Transcription

1 SERVICE PARTS MANUAL SERIES SNOW PLOWS WITH EIS PLOW LIGHT HARNESS CONNECTIONS FOR GRAVITY HYDRAULICS WITH SERIAL NUMBERS BEFORE G10000 WITH SERIAL NUMBERS AFTER G00000 FOR DOWN PRESSURE HYDRAULICS WITH SERIAL NUMBERS BEFORE D10000 WITH SERIAL NUMBERS AFTER D00000 Sno-Way, Down Pressure and EIS are registered trademarks of Sno-Way International, Inc. ProControl, MegaBlade, V-Wing, E-Z Switch, Revolution, MaxAdjust, SpeedLock, and QuickJack are trademarks of Sno-Way International, Inc. 009 Sno-Way International 91010I

2 TABLE OF CONTENTS Page PARTS LIST INTRODUCTION... POWER PACK FRAME... BLADES... HYDRAULIC SYSTEM - GRAVITY DOWN... HYDRAULIC SYSTEM - DOWN PRESSURE... 8 HYDRAULIC POWER UNIT - GRAVITY DOWN SYSTEM... 9 HYDRAULIC POWER UNIT - DOWN PRESSURE SYSTEM LIFT CYLINDER - GRAVITY DOWN SYSTEM... 1 LIFT CYLINDER - DOWN PRESSURE SYSTEM... 1 ANGLE CYLINDERS... POWER PACK WIRING... 1 CONTROL SYSTEM WIRING - S.N. BEFORE: G10000, D PROCONTROL SYSTEM WIRING - S.N. AFTER: G00000, D AUXILIARY LIGHTS - S.N. : D D AUXILIARY LIGHTS - S.N. AFTER: D1000, G NUMERICAL INDEX... 1

3 PARTS LIST INTRODUCTION Our dealership network stands by to provide you with any assistance you may require, including genuine Sno-Way service parts. All parts should be obtained from or ordered through your dealer. Give complete information about the part as well as the Model Number and Serial Number of your machine. Record the Serial Number in the space provided in your Owner s Manual for quick reference. The Serial Number for the unit is on a plate located on the left frame gusset of the Hopper Frame. "Right" and "Left" are determined from a position sitting on the Operators Seat of the vehicle. We reserve the right to make changes or improvements in the design or construction of any part without incurring the obligation to install such changes in any unit previously delivered. USING THIS PARTS LIST Below is parts listing with four columns. The first column is the "ITEM", the second is the "PART NUMBER", The third is the "DESCRIPTION" and the fourth is the "QUANTITY". The "ITEM" is the number used in the corresponding illustration. The "PART NO." Is the number used to order replacement parts. If a number does not appear in the column the part is only available by ordering the complete assembly. The "DESCRIPTION" is the name of the replacement part. At times the name may be indented, this means that the indented parts are part of the preceding assembly. The "QTY." Is the quantity needed to service the assembly illustrated, not the complete product O-ring Elbow Capscrew, Hex.,/8"-1NC x /8"9

4 POWER PACK FRAME

5 POWER PACK FRAME Cover, Pump Decal, Wiring Schematic, ProControl Decal, DP System Decal, Gravity System Decal, Mounting Instructions Decal, Warning, Cover Removal Light/Lift Bar, Quick-Attach Assembly, Light/Lift Bar, Quick-Attach (includes items 8, 9, 10, 11, 1, 1) Decal, Warning End Cap, -1/" Plate, Bearing, Polyethylene (for plows with vertical cams) Plate, Bearing, Polyethylene (for plows with horizontal cams, use kit item 1) Pin, Quick-Tatch - Upper Hitch Pin (for plows with horizontal cams) Pin, Quick-Tatch - Upper Hitch Pin (for plows with vertical cams) E-Ring Spring, SS (for plows with horizontal cams) Spring, SS (for plows with vertical cams) Pin, Roll, 1/ x 1-/8" SS... 1 Handle, Quick-Release (for plows with horizontal cams) (use kit item 1) Handle, Quick-Release (for plows with vertical cams) E-Ring, /8" Pin, Cotter, /" x 1-1/" Pin, Quick Hitch - Lower Hitch Pin Washer, Flat, /" Link, Lift Nut, Jam, 1/" Nut, Nylock, 1/" Cap Screw, Hex, 1/"-1 x 1-/" Washer, Hardened... Spacer, Lift Bar (Available only in Kit) Kit, Spacer (includes item, 0, two of item 19, 0, 1, and six of item ) Bellcrank Cap Screw, Hex, 1/"-1 x " Cap Screw, Hex, 1/"-1 x -1/" Cap Screw, Hex, /"-10 x -1/" Clamp, Cylinder Lock, Gravity Down Clamp, Cylinder Lock, Down Pressure Clamp, Cylinder Lock, Gravity Down... 1 Clamp, Cylinder Lock, Down Pressure Pin, Wire Lock Spacer, Stand Pin, Clevis, /" x " Cap Screw, Hex, 1/"-1 x " Cylinder, Lift, Gravity Down Cylinder, Lift, Down Pressure Decal, Warning, Pinch Point Decal, Patent Cap Screw, Hex, 1/"-0 x 1" Washer, Flat, 1/" Clamp, Tube Nut, Nylock, 1/" Jackstand Assembly, //9/ Series Kit, Jackstand Hardware (includes one ea. items,, 0, two item 8)...

6 Washer, /8"... Spring, Latch... Pin, Latch... Roll Pin, /" x /8" Jackstand Cam, Jackstand Pin, Clevis, 1/" x " Nut, Hex Nylock, /8" Decal, Warning Cylinder, Angle, 1-1/" (See page for parts breakdown) A-Frame Cap Screw, Hex, /"-10 x " Cap Screw, Hex, 1/"-1 x -1/" End Cap, x " Cap Screw, Hex, /8"-1 x 1-/" Kit, Cushion/Stop, Blade Trip Frame, Swing Pin, Clevis, /" x " Nut, Hex, /8" Spring, Trip Eye Bolt, /8"-11 x " Platform, Pump Cap Screw, Hex, 1/"-0 x " Screw, Flange Head, Self-Tapping, /1" x 1" Washer, Flat, /1" Cap Screw, Hex, /8"-1 x 1" Nut, Hex, /" Nut, Nylock, /" Kit, Cam Handle (includes item 8,1, and 1)...

7 BLADES Kit, Guide, Blade (Includes Guides And Mounting Hardware)... 1 Frame, 80"... 1 Frame, 90" Decal, Warning Kit, Skin, Polycarbonate, 80" (Includes Sno-Way Decal) Kit, Skin, Polycarbonate, 90" (Includes Sno-Way Decal) Decal, Sno-Way (Used With Steel Blade) Decal, Sno-Way (Used With Polycarbonate Blade) Blade Skin, Steel, 80" (Includes Sno-Way Decal) Blade Skin, Steel, 90" (Includes Sno-Way Decal) Kit, Wearstrip, Steel, 80" Kit, Wearstrip, Steel, 90" Nut, Hex., Nylock, 1/ Bolt, Carriage, Gr., 1/ -1 x 1-1/ Assembly, Shoe Shoe, Cast, 1" Shaft Spacer, 1" Washer, Flat, 1" Pin, Lynch, 1/ x 1-9/ Deflector, Straight (All Blades) Nut Insert, Threaded Washer, Plain, /1" Bolt, Hex, /1"-18 x 1" Kit, Hardware...1 0* Kit, Deflector, Curled (All Blades, Includes Hardware) * 9101 Hardware Kit, Curled Deflector Brkt., Shoe, 9,... * NOT SHOWN

8 HYDRAULIC SYSTEM GRAVITY DOWN Power Unit, Gravity (See Page 9 for parts breakdown) Hose, Hydraulic, 18-/" Fitting, Elbow, 90 Degree Hose, Hydraulic, -1/" Hose, Hydraulic, " Capscrew, Hex Head, /1"-18 x -1/" Nylock, Hex Head, /1"-18...

9 HYDRAULIC SYSTEM DOWN PRESSURE Power Unit, DP (See Page 11 for parts breakdown) Hose, Hydraulic, 18-/" Fitting, Elbow, 90 Degree Hose, Hydraulic, -1/" Hose, Hydraulic, " Capscrew, Hex Head, /1"-18 x -1/" Nylock, Hex Head, /1"

10 9 HYDRAULIC POWER UNIT GRAVITY DOWN SYSTEM B C D A 1

11 HYDRAULIC POWER UNIT GRAVITY DOWN SYSTEM 1 Valve Assembly Valve, Check Nut, Coil Retaining... Valve, 10V DC (Red Coil) - Use part Valve, -Way, 10V DC (Black Coil)... Cartridge (Red Coil) - Use part Cartridge, -Way (Black Coil) Coil, 10V DC (Red) Coil, 10V DC (Black)... Valve, 10V DC (Red Coil) - Use part Valve, -Way, 10V DC (Blue Coil) Cartridge (Red Coil) - Use part Cartridge, -Way (Blue Coil) Screw Fitting, Plug Fitting, Orifice Kit, Orifice (to adjust drop rate) Screen, Inline Spring, Retaining Valve, Relief, Cross Over Motor, 1V DC Bearing, Motor Base Base Assembly, Pump Seal, Shaft O-Ring Parts Kit, Relief Valve O-Ring O-Ring Pump Assembly... 1 Screw, Socket Head Cap Tube, Return Tube, Suction Filter, Suction Reservoir Filler Cap Clamp Filter, Return Brush, Replacement Kit Coil, 10V DC (Blue Coil)

12 HYDRAULIC POWER UNIT DOWN PRESSURE SYSTEM A D E F C B

13 HYDRAULIC POWER UNIT DOWN PRESSURE SYSTEM 1 Valve Assembly Valve, Check Nut, Coil Retaining... Valve, 10V DC (Red Coil) - Use part Valve, -Way, 10V DC (Black Coil)... Cartridge (Red Coil) - Use part Cartridge, -Way (Black Coil) Coil, 10V DC (Red) Coil, 10V DC (Black)... Valve, 10V DC (Red Coil) - Use part Valve, -Way, 10V DC (Blue Coil)... 8 Cartridge (Red Coil) - Use part Cartridge, -Way (Blue Coil) Screw Valve, Check Valve, Relief, Down Pressure (0-00 psi) Screen, Inline Spring, Retaining Fitting, Plug Fitting, Plug Fitting, Orifice Kit, Orifice (to adjust drop rate) Valve, Relief, Crossover (000 psi) Switch, Pressure ( psi) Motor, 1V DC Bearing, Motor Base Base Assembly, Pump Parts Kit, Relief Valve O-Ring O-Ring O-Ring Seal, Shaft Pump Assembly Screw, Socket Head Cap Tube, Suction Filter Reservoir Filler Cap Clamp Tube, Return Filter, Return Brush Replacement Kit Coil, 10V DC (Blue Coil)... 1

14 LIFT CYLINDER GRAVITY DOWN SYSTEM Cylinder, Lift, (Single Action) Kit, Lift Cylinder Gland Nut and Seal... 1 O-Ring... 1 Seal, Rod... 1 Ring, Guide... 1 Seal, Wiper... 1 Gland Nut

15 LIFT CYLINDER DOWN PRESSURE SYSTEM Cylinder, Lift, -1/ (Double Action) Kit, Seal, For -1/" Cylinder Nut, Gland, For -1/" Cylinder

16 ANGLE CYLINDERS Cylinder, Swing, 1-1/" (future use will replace 910) Kit, Seal, Swing Cylinder (for current cylinder)...1 O-ring...1 Seal, Rod...1 Ring, Guide, 1-1/"... Seal, Wiper Kit, Seal, Swing Cylinder (for future use with 91109)...1 O-ring... Seal, Rod...1 Seal, Wiper...1 Ring, Guide Nut, Gland, Swing Cylinder (for current cylinder) Nut, Gland, Swing Cylinder (for future use with 91109)...1

17 POWER PACK WIRING Harness, Battery Power Harness, Plow Power Harness, Solenoid - HT Series Bag Power Harness Parts Fuse Holder Fuse, 0 Amp Cable, Power Cap, Protective Strap, Tie Plastic Screw, Self Tapping, #10-1 x 1" Capscrew, Hex, 1/"-0 x /8" Washer, Flat, 1/" Switch, Solenoid Grommet, /8" ID Nut, Hex Head Nylock, 1/"

18 CONTROL SYSTEM WIRING With S.N. Before: G10000, D Module, Wired Control Module, Wireless Control Harness Repair Kit Clamp, Cable Connector, Plug Contact, Signal Socket Harness, Solenoids - Gravity Down Harness, Solenoids - Down Pressure Bag, Harness Controls Cap, Screw-On Cap, 1/ Grommet, /1" ID Strap, Plastic Tie Harness, Vehicle Contact, Signal Pin Connector, Receptacle, Flanged Boot, Cable Grip, Cable Connector, Plug, Unsealed Controller Assembly, Wired Controller Assembly, Wireless Touch Pad, Straight Blade Housing, Controller, Complete Connector, Receptacle Coupling Ring Controller, Joystick, Str, Wired (not shown) Controller, Joystick, Str, Wireless (not shown) Insertion Tool for Circular Connectors (not shown) Extraction Tool for Circular Connectors (not shown) Kit, Connector Repair (not shown) (includes: () #, (1) #, () #, () #1,(1) #1, (1) #, (1) #1, (1) #1, (1) #1, (1) # and (1) #)...1 1

19 PROCONTROL SYSTEM WIRING With S.N. After: G00000, D * Clip, Dash Mount Screw Transmitter, Wired Transmitter, Wireless Strap, Plastic Tie Module, Receiver, Wired, Universal Module, Receiver, Wireless, Universal Harness, Vehicle Harness, Control, Solenoid, Down Pressure...1 Harness, Control, Solenoid, Gravity Down (Order Kit #9119) Rubber Grommet Connector, Female Way APEX Terminal, Female, 18/0 AWG (Not shown) Connector, Male Way APEX Terminal,Male,18/ AWG (Not shown) Fuse, 10 AMP (Not shown - In holder) Kit, Module Harness Repair, ProControl Wired (Not shown) Cap, Storage, Male Cap, Storage, Female Strain Relief * Kit, Solenoid Harness, ProControl (Includes Harness, Decal & Instructions) Decal, DP System, ProControl/Legacy...1 NOTE: The part descriptions above may use common industry standard abbreviations in the naming conventions. *Kit will upgrade Legacy (See page 1) DP or Gravity units. A ProControl system package must also be ordered to use this kit. 18

20 AUXILIARY LIGHTS S.N. : D D10019 Note: This Connector Found Only On Import Harness Supplied With Lamp Supplied With Lamp

21 AUXILIARY LIGHTS S.N. : D D Kit, Lamp Lamp, Sealed Beam Light, Assembly, LH Light, Assembly, RH Screw, Self Tapping #10-1 x 1" Lens, Turn Signal Scotch Lock Connector Flasher Lamp, Park &Turn Gasket, Turn Signal Harness, Wiring, Standard Harness, Wiring, Import Relay, DPDT Assembly, Light/Lift Bar, Quick-Attach Support, RH Support, LH Assy., Light Bar Capscrew, Hex., /8"-1 x 1" Nut, Hex., Nylock, /8" Decal, Sno-Way Clip, Rosebud KIT, PLUG REPAIR...1 Connector, Male End... Connector, Female End... Connector, Butt... Tube, Shrink Washer, Flat, /8"... 0

22 AUXILIARY LIGHTS S.N. AFTER: D1000, G Supplied With Lamp Supplied With Lamp

23 AUXILIARY LIGHTS S.N. AFTER: D1000, G Kit, Lamp, EIS Flasher Light, Assembly, RH, EIS Harness, Plow Light, RH, EIS Lamp, Sealed Beam Harness, Plow Light, LH, EIS Light, Assembly, LH, EIS Gasket, Turn Signal Lamp, Park &Turn Lens, Turn Signal Harness, Main Light, EIS* Assy., Light Bar Nut, Hex., Nylock, /8" Decal, Sno-Way Capscrew, Hex., /8"-1 x 1" Clip, Rosebud Support, LH Assembly, Light/Lift Bar, Quick-Attach Washer, Flat, /8" Support, RH Connector, Male Connector, Female Clip, Secondary Lock... * NOTE: Adapter required. See Application Guide

24 NUMERICAL INDEX PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

25 NUMERICAL INDEX PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

26 NOTES

27 NOTES

28 SNO-WAY INTERNATIONAL, INC. Hartford, WI 0 USA Website: Sno-Way International