FAC-034 Cure Capable Mandrels Project Partners :- CTES Ltd Retrac Composites Ltd GKN Aerospace

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1 FAC-034 Cure Capable Mandrels Prject Partners :- CTES Ltd Retrac Cmpsites Ltd GKN Aerspace

2 2 Partner Prfile : CTES Ltd Cmpsite Tling & Engineering Slutins Ltd (CTES Ltd) is based in Matlck, Derbyshire. Specialists in the design f tling fr cmpsite cmpnent manufacture (e.g AFP, Autclave, RTM, Press, Heated Out-f-Autclave).

3 3 Partner Prfile : Retrac Cmpsites Ltd Retrac Cmpsites Ltd is based in Swindn, Wiltshire. Cmpsite cmpnent and tling manufacturers.

4 4 Partner Prfile : GKN Aerspace GKN Aerspace is a glbal first tier supplier with industry-leading capabilities in aerstructures, engine systems, wiring, transparencies, ice-prtectin systems, landing gear and MRO and servicing.

5 5 Prject Backgrund Retrac Cmpsites Ltd, with CTES Ltd as their design partner, manufacture and supply AFP Mandrels t GKN Aerspace fr their A350XWB Rear Wing Spar prgramme. These mandrels are designed fr the AFP (Autmated Fibre Placement) prcess nly, a separate Invar tl is used fr curing f the cmpnents. The bjective f this prject is t develp a cure capable AFP mandrel slutin which will reduce bth tling and manufacturing csts.

6 Prject Backgrund PORT COMPONENT CURRENT ROUTE: AFP cmpnents transferred frm mandrel nt separate Invar tls fr curing. PORT COMPONENT PORT CURE TOOL STARBOARD COMPONENT STARBOARD CURE TOOL Tw cure cycles are required t cure a cmpnent pair, ne fr each tl PORT COMPONENT AFP MANDREL STARBOARD COMPONENT CURE CAPABLE MANDREL ROUTE: AFP cmpnents remain n mandrel fr cure. AFP MANDREL STARBOARD COMPONENT One cure cycle is required t cure a cmpnent pair. 6 N.B. Diagrams shw sectins thrugh mandrels, cure tls and cmpnents

7 7 Prject Innvatin Our innvatin is a unique cmbinatin f three key elements: 1. A structural item High stiffness & lw deflectin t meet the AFP prcess criteria. 2. A high accuracy muld tl Vacuum integral, lng-life capable, machined surface t meet muld tl perfrmance criteria. 3. CTE matched t the cmpnent T achieve the part accuracy required.

8 8 Develpment Prgress Investigatins are almst cmplete t determine an ptimum design, material and manufacturing slutin: A flexible yet rbust manufacturing prcess t maximise pprtunity and minimise risk. Stable, high-temperature capable materials t withstand the cmpnent cure at 180 C, 100psi. Laminate designed fr CTE minimisatin, bth in-plane & thrugh-thickness. Imprved surface machining.

9 9 Next Steps Make a test cmpnent frm an existing Invar cure tl. Finalise the design specificatin fr a sub-scale cure capable mandrel test-piece. Make a test cmpnent frm ur mandrel test-piece. Evaluate test cmpnents and mandrel perfrmance. Cure Capable Mandrel Test-piece Sectin

10 Highlights f the Prject Difficulties f the Prject Getting funding frm NATEP Keeping n schedule Partner cllabratin being able t develp slutins with inputs frm all parties, each lking at the issue frm a different perspective. Finding materials with stability at 180 C / 90psi. GKN laning an Invar cure tl and AFP mandrel t aid ur understanding.

11 11 Benefits T Partners Retrac Cmpsites have created ne jb directly as a result f this prject. It will prvide an pprtunity fr GKN t further streamline their AFP manufacturing prcess and reduce their future tling csts. We have identified ther CTE-matched structural tling applicatins where it might be pssible t directly incrprate the data frm this prject withut the need fr further develpment. We will be jintly explring the ptential fr patentable technlgy and seeking t implement the prject utcmes as sn as pssible n future prjects.

12 12 Benefits t Aerspace Sectr & UK Industry Aligns with the UK Gvernment s strategy fr aerspace wing develpment, an area where the UK is a glbal leader. This new technlgy is being develped with bth current and next generatin aircraft in mind. Our CTE-matched structural tling slutin fr cure capable AFP mandrels will prvide an advantage in autmated aerspace cmpnent manufacturing: Reduced tling csts Reduced cmpnent lead time Reduced manufacturing risk

13 13 Hw t Cntact Us Cmpsite Tling & Engineering Slutins Ltd Liam Mlney Directr +44 (0) liam@ctesltd.c.uk Retrac Cmpsites Ltd Nick Shttn-Gale Prject Engineer +44 (0) ShttnGale@retrac-cmpsites.cm GKN Aerspace Steve Williams Prduct Develpment Manager +44 (0) stephen.williams@gknaerspace.cm

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