1 THE FACTORY AUTOMATION COMPANY CNC Controls Product overview
2 100% FANUC No. 1 in the world FANUC is the leading global manufacturer of factory automation, with more than 60 years experience in the development of computer numerical control equipment. It has 4 million CNC controls and 20,000 laser systems installed worldwide and satisfied customers in every corner of the globe. FANUC Laser Systems FANUC CNC Controls FANUC Drive Systems
3 Highest quality shortest processing time With more than 60 years experience FANUC offers the widest range of CNC systems in the industry from best value controls with powerful functionality, to high-performance control systems for complex machines all with fast programming and ease of use, guaranteeing the highest quality and short processing times. Your advantages: 100% FANUC quality more than 60 years of experience wide range of displays and panels stand-alone CNCs LCD mounted CNCs highest flexibility for your solutions That s how we increase your productivity. More than 50 years MTBF * for 0i-D 60 years of experience
4 Flexible package solutions FANUC offers all major components for your CNC controlled machine: CNC controls, motors and amplifiers in a tailor made and easy to install package for your specific needs. All components are developed and manufactured in-house. The results are superior functional reliability and the highest levels of machine availability with a mean time between failure of well over fifty years*, contributing to extremely low cost of ownership. All components 100% FANUC quality *for 0i-D
5 Ethernet Server/PC Your advantages: HSSB Ethernet Display-Bus FANUC I/O Link i PROFINET IO EtherNet/IP CNC stand alone I/O Link i Bus I/O modules FSSB-Bus αi PS power supply αi SP amplifier I/O Link i Bus αi SV servo amplifier Beta I/O Link i drives External measuring system SDU perfect matching components all with 100% FANUC quality highest reliability for all parts high compatibility up and downwards for long time planning reliability one strong partner for all components FL-net PROFIBUS DP FSSB-Bus Modbus TCP DeviceNet CC-Link AS-i EtherCAT * Field bus system POWERLINK * Servo motor *(only Digital Servo Adapter - B) Unique flexibility Only FANUC offers you CNC controls in two general versions: LCD mounted as compact solution with less space consumption and less hardware or as highly flexible stand-alone solution. Your benefit: full flexibility for your machine design. Versatile field bus systems FANUC I/O Link i PROFINET IO EtherNet/IP FL-net PROFIBUS DP Modbus TCP DeviceNet CC-Link AS-i EtherCAT and POWERLINK (only Digital Servo Adapter - B)
6 High-performance CNC for complex machine tools Basic model for multiple control applications Key features: up to 96 axes, 24 spindle axes and 15 paths 5-axis machining compound mill / turn or turn / mill machining extended integrated preventive maintenance functions integrated FANUC Dual Check Safety function shop-floor programming via MANUAL GUIDE i collision control via 3D Interference Check dynamic compensation functions for highest accuracy High-Speed Smooth Tool Center Point 5-Axis Compensation Learning Control / High-Speed-Cycle-Machining integrated high-speed PMC high speed cutting ihmi offering intuitive and extremely user friendly operation Applications: milling turning grinding punching laser gear cutting Key features: up to 12 axes, 6 spindle axes and 2 paths up to 2 additional loader paths 4-axis simultaneous and 3+2 axis machining ready to use with integrated software package excellent performance-to-cost ratio integrated FANUC Dual Check Safety function shop-floor programming via MANUAL GUIDE i or TURN MATE i additional functions for simple customisation integrated high-speed PMC high speed and high quality machining package maximum look-ahead blocks 400 common operability, maintainability, network and PMC function with CNC Series 30i-MODEL B Applications: milling turning grinding punching gear cutting CNC Series 30i / 31i / 32i-MODEL B The FANUC Series 30i / 31i / 32i-MODEL B controls are ideal for highly complex machines with multiple axes, multi-path, and high-speed high-precision machining requirements. The hardware and innovative software provide the highest performance, precision and surface quality. CNC Series 0i-MODEL F The CNC Series 0i -MODEL F provides the ideal basic solution for multiple control applications. Ready to use, it boasts latest generation hardware and a complete package of standard software. To maximise productivity on more specific applications, it can be easily customised using a range of additional functions. Combining unbeatable value for money with unrivalled performance and reliability, it includes features and functions usually associated with high performance systems.
7 CNC designed for transfer lines CNC for motion control and various applications Key features: up to 20 axis, 4 spindle axis and 4 path ready to use with integrated software package simple axis setup additional functions for simple customisation up to 5 integrated high speed PMCs integrated FANUC Dual Check Safety function Applications: transfer lines gantries multiple milling / drilling stations Key features: up to 32 axis and 4 path ready to use with integrated software package integrated FANUC Dual Check Safety function additional functions for simple customisation integrated high-speed PMC CAM function perfect combination of pressure and position control Applications: packing handling wrapping sawing pressing punching bending spinning friction welding CNC Series 35i-MODEL B The FANUC series 35i-MODEL B control is primarily designed for transfer lines, gantries or multiple milling and drilling stations. Its software options enable high-precision multi-path processing with short processing times. Power Motion i-model A The FANUC CNC Power Motion i-a is ideal for efficient motion control and a wide range of various applications from positioning up to multi-path axis interpolation.
9 PMC function Max. number of I/O Max. number of I/O-Link Max. number of PMC channels Maximum steps Block function 4096 / / / / / / / / / CNC functions 3D Interference check Dual Check Safety Smart Machine Control Program Restart / Quick Program Restart Nano Interpolation Nano Smoothing Fine Surface Technology AI Advanced Preview / AI Contour Control Macro Executor / C-Executor / FANUC Picture / FOCAS MANUAL GUIDE i / MANUAL GUIDE 0i Tool Functions / Tool Management System Tilted Working Plane / Tool Center Point Control Smooth simultaneous 5-axis machining / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / Error Compensation / Volumetric Error Compensation / / / / / / / / / Technologies Milling Turning Grinding Punching Laser All panels and screens shown are examples only.
10 Configure your CNC Each FANUC CNC series offers a diverse range of panels and screen solutions. Your benefit: a wide variety of configuration options for every specific machining solution providing full flexibility for your ideas. The FANUC standard LCD display is available in 2 basic versions: DISPLAY LCD-mounted type embedded in the CNC, physically mounted directly behind the LCD panel or as a separate stand-alone display unit which is connected to the CNC using a fiber optics cable. Standard LCD displays are available in sizes from 8.4 in diagonal up to 15, with and without touch panel. LCD displays with touch panel can be used without any additional keyboards and push button panels and can provide small and smart HMI solutions for compact machines. Choose the Manual Data Input (MDI) device of your CNC control from a selection of a small size MDI, a standard size MDI, a 68-key MDI or a full keyboard with either English or symbolic key sheets for a variety of applications. Depending on the type, the device has alphanumeric keys to input part programs, operation keys like RESET, PAGE UP, PAGE DOWN, HELP and menu keys to switch between several menu screens. MDI The standard LCD display generates the content of the screens, including customised HMI applications in the CNC. Or choose an LCD display with PC that provides PC CPU and storage capabilities at the display level. The new Machine Operation Panel (MOP) comes with additional and improved safety options. All the buttons on this control panel are equipped with double wired keys and further safety functions like override switches. An integral ESP button enhances safety in case of emergency. Via the FANUC I/O link i, the operator panel communicates with the CNC system and is thus easily integrated into the FANUC Dual Check Safety system. Like its forerunner, the innovative Safety MOP has exchangable key tops which allow a customised key layout. MOP
11 FANUC ihmi - Simple. Efficient. Intuitive. FANUC ihmi has been designed to be extremely easy to use. Intuitive menu icons, high-visibility design and animated features take the head-scratching out of complex machining operations, making accessing even the most sophisticated programs and functionalities straightforward. Despite its more intuitive layout, users will nevertheless find that it provides a familiar FANUC user experience. CNC operation screen Simple Easy operation along process flow with integration of three screens: Various cycles turning milling measurement Friendly Help troubleshooting one-stop problem-solving Graphical Intuitive icons and high-visibility design with animated features Safety function DCS The certified FANUC Dual Check Safety (DCS) function provides a high level of safety for the operator during operations with protection activated while power is still applied. In case of an abnormal function FANUC DCS quickly shuts off power to protect the operator allowing a quick restart of the machine tool operation. Special functions are available to simplify the creation of the machine documentation, e.g. Test Mode Function for Dual Check Safety. Your benefits: reliable operator safety fewer external safety circuits required overall cost reduction of the safety solution certified to comply to the actual safety standards DUAL CHECK SAFETY
12 Tool Manager Uniform tool information management for machine Machine collision avoidance Uniform tool information management for machine Data logger Investigate cause of problem while machining Maintenance manager Observe CNC and machine parts and set alert for exchange time Servo viewer Measure and display various kinds of data Manual viewer Always refer to the machine s manual
13 Tool Manager Data logger Manual viewer Uniform tool information management for machine up to 1000 tools with tool management option up to 1024 sets of tools with tool life management option up to 1000 tools when the CNC option is invalid tool catalogue data available for about 2000 tools VERICUT format (TLS file) CAM/simulation software is compatible with tool data Investigate cause of problem while machining amount of data per second under 64 KB Data types: position of axes CNC status PMC data macro variable data information of servo/spindle operational information alarm information etc. Always refer to the machine s manual add MTB s manuals and classify into an arbitrary group use multiform file formats (HTML,TXT, PDF) display manuals according to NC language setting memory capacity for manuals is limited to 500 MB Machine collision avoidance Servo viewer Maintenance manager Model, prevent interference and add to CNC before machining collision status can be confirmed graphically forecast positions for safe, precise collision detection based on CGTech Co s CAS (Collision Avoidance Software) maximum forecast time up to 600 msec. create 3D models of the machine on a PC Measure and display various kinds of data servo and spindle data, e.g. position, speed and torque PMC data CNC status information, e.g. program number, M/S/T codes analyze the axis movement and CNC operation timing optimize the CNC program to reduce cycle times monitor the machine s condition by periodical measurements Observe CNC and machine parts and set alert for exchange time specified by usage time, amount of movement, PMC counter etc. add a max. of 100 items as orig. monitoring item min. 1 sec monitoring period time savings of an hour or more easy to add original monitoring item and notification information
14 Original FANUC Smart Software Tools Connectivity and Development Tools OPC SERVER OPC is a communication standard for industrial automation. The FANUC OPC Server is a Windows application software for PCs that converts the communication protocol between OPC and FOCAS. Devices with an OPC client functionality can communicate with FANUC CNCs via this software. Benefit Connect to a third party application software that has OPC client functionality easily Details Supports OPC-UA standard Supports OPC-DA standard 3.0, 2.0 and 1.0a Read and write PMC data One PC can communicate with up to 100 CNCs CNC can communicate with a PC via Embedded Ethernet or Fast Ethernet MTCONNECT SERVER MTConnect is a protocol to retrieve data from factory equipment such as machine tools by client applications used for data analysis and monitoring. With FANUC MTConnect Server, you can read data from machine tools equipped with FANUC CNCs. MTConnect Server collects data from CNCs and PMCs and provides them to client applications via MTConnect protocol. The option MTConnect Server Function is required on the CNC in order to use this software. Benefit Read data from FANUC CNCs and PMCs via MTConnect Use client applications from the market that require MTConnect BUILT-IN 3D INTERFERENCE CHECK SETTING TOOL This Windows application allows the setting of the Series 30i/31i Built-In 3D Interference Check functions through a PC including creation, setting and display of the 3D objects and figures representing the work piece, the fixtures and the tools, object moving and axis settings, real-time 3D interference check monitoring related to the Built-In 3D Interference Check Function. Your benefits: A simplified management of the 3D Interference Check Project, easy import of 3D shapes to accelerate the setup, increased efficiency in managing multiple machine settings and large projects and a simplified start-up through online functions.
15 FANUC LADDER-III FANUC LADDER-III is the standard programming system for creating, displaying, editing, printing, monitoring, and debugging ladder sequence programs for CNC PMC ladder. It works with NCGuide on one or multiple PCs and is easy to connect to the CNC via Ethernet. MACRO EXECUTOR AND C-LANGUAGE EXECUTOR Your powerful programming language for machining or machine management purpose: The Macro Executor function converts, loads and executes all Custom Macro programs that you create as executable macro programs that can be called from a standard part program. Using the C-Language Executor functionality as powerful programming language for machining or machine management purpose enables you to develop functions and programs adding new functionality to your CNC, as well as machine control functions written in C, and modify Macro Programs to follow machine and production evolution. Up to two independent real-time tasks are also available to implement time critical functionalities. FANUC PICTURE FANUC Picture offers an easy way to create customised operator and HMI screens for complex processes and all the functions and features of modern HMI software tools. It supports objects, animations, data, and multi-language and features a macro language to run routines to perform tasks. The screens are compiled and stored in the CNC Flash-ROM (FROM) memory or on ihmi. Custom functions written in C/C++ can be called from FANUC Picture. Your benefits: simplification of operator work, less operation error, easier machine and process control and an improved overall productivity. NCGUIDE FOR TRAINING AND DEVELOPMENT Cut your training costs: NCGuide provides a realistic operation, and part programming environment at a fraction of the cost using a production machine tool. Operators perform exercises learning conventional G-code programming, including canned cycles and custom macros and FANUC MANUAL GUIDE i. Create a superior software development environment for your FANUC CNCs! NCGuide adds the PMC ladder, support for the standard FANUC operator panel with customizable key top. NCGuide offers a valuable aid in the development of FANUC LADDER III, FANUC PICTURE, C-Language Executor and MACRO EXECUTOR applications. SERVO VIEWER SERVO Viewer is a Windows application software that enables to measure and display various kinds of data from a machine tool with a FANUC CNC. It is possible to acqure and view servo/spindle data such as position, speed and torque, PMC signals, or CNC status information such as program number, sequence number or M/S/T codes. Benefit Analyze the axis movement and CNC operation timing Optimize the CNC program to reduce cycle times Monitor the machine s condition by periodical measurements FOCAS LIBRARY FOCAS (FANUC Open CNC API Specification) is the protocol used to interact with your FANUC CNC from an external PC. The FOCAS library provides all required functions to develop Windows applications which can communicate with a FANUC CNC via Ethernet or HSSB (fiber optics). Your benefits: Creation of customised functions and applications under Windows, modification of Macro Programs to follow machine and production evolution, and easy access to many resources of the FANUC CNC to create advanced applications.
16 Original FANUC Smart Software Tools Optimisation Tool CNC User Interface for PC User Tool FANUC SERVO GUIDE FANUC SERVO GUIDE is a Windows application for quick and easy optimisation of servo and spindle axes. This software provides the integrated environment to test programs, set parameters and data measurement, needed for servo and spindle tuning. Direct connection between PC and CNC is possible through Ethernet. SCREEN DISPLAY FUNCTION Our best tool for CNC maintenance and setup on Open CNC systems: Simplify the access to the CNC screen from a PC and create an efficient remote maintenance tool. The Windows application provides a straightforward solution to display CNC original and custom screens on PC, which is connected by HSSB or Ethernet. SDF does not need to be updated at CNC function or customisation change. PROGRAM TRANSFER TOOL Using this Windows application enables you to manage part programs, tool offsets, custom Macro value, work piece origin offset, and tool management with easy connection between the CNC memory or data server and a PC by Ethernet.
17 Shop Floor Programming Tools TURN MATE i Increase the productivity and flexibility of your turning machines using FANUC TURN MATE i by simplified parts programming! The conversational software function assists the operation of entry-level turning machines no knowledge of G code ISO language is required to program work pieces, and operation is easy with clearly laid out screens. MANUAL GUIDE i Create your part programs from a drawing to a production part in just a few steps! MANUAL GUIDE i supports turning, milling and compound machining applications and can be used on simple machines as well as on very advanced machining processes. The software is built around the standard CNC ISO code format and provides an ergonomic Graphical User Interface (GUI) with user-friendly icons. All of the relevant information is displayed on a single CNC screen. Your benefits: assisted and conversational programming of machining cycles, easy programming of parts, easy simulation and an overall higher productivity by reduction of the total time from drawing to cutting.
18 More than 500 service engineers 263 subsidiaries worldwide Our strength: Service and Support Intensive application support and personal customer service are major aspects of the FANUC world from the first step to the last. A very skilled and dedicated service team will help you to build and operate the most efficient machines. Always flexible, always fast, always near. The special FANUC Service packages improves the performance of your machines even further.
19 Wherever you need us: we are there With the largest global network of local subsidiaries in all continents, we are always there to meet your needs. Fast and efficient 24 / 7. So you always have a local contact that speaks your language. FANUC Academy We help you get the most potential out of your automation through optimising the skills of your employees. Certified FANUC instructors train them in our fully equipped professional training centres, or at your own premises, using standard training modules as well as customised training packages to meet your specific needs. Let s optimise your productivity.
20 MBR EN-V6-10/2018 We reserve the right to make technical changes without prior announcement. All rights reserved FANUC Europe Corporation
THE FACTORY AUTOMATION COMPANY CNC Controls Product overview 100% FANUC No. 1 in the world FANUC is the leading global manufacturer of factory automation, with more than 60 years experience in the development
1 FANUC ihmi Human Machine Interface 2 FANUC Operating Panels PANEL ih / ih Pro 3 PANEL ih CNC LCD-mounted CNC Stand-Alone Display unit with Microsoft Windows Compact 7 for CNC of 30i series MODEL B ihmi
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Selection Guide VLT Integrated Servo Drive ISD 510 flexible and open system 1.7-13 Nm torque range gives you more design fl exibility in your decentralised system plans www.danfoss.com/drives Decentralised
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