Innovative PC technology

Transcription

1 Innovative PC technology Perfection in Automation

2 The most innovative industrial PC generation B&R has been developing and producing PCs for industrial use for more than ten years now. Unlike the fast-paced consumer market, what counts in this segment is continuity and compatibility over many years and the ability to seamlessly trace all product versions. The hundreds of thousands of B&R PC systems installed worldwide over the years prove that B&R meets these requirements. The perfect industrial PC The APC810 is the sophisticated upgrade to the proven APC620 product series. Based on the latest Intel Core 2 Duo technology, the APC810 offers the highest level of performance for all applications that require maximum computing power. The highly successful and award-winning APC620 was also further developed and innovative Intel Atom designs were added. For all applications The different APC620 and APC810 sizes optimum design for every type of in- valuable space in the switching cabinet. Reliability over many years The B&R development engineers considered the importance of maximum long-term availability when choosing which components to use. After all, the product lifespan of a B&R industrial PC series is ten years or more. Furthermore, the use of B&R industrial PCs in tough production environments places special demands on reliability and longevity. The elimination of internal cable con- ting circuit boards and the optional use of mass memory without rotating parts (CompactFlash) together with a very robust mechanical construction accounts for protection against breakdowns. Intel Atom The Intel Atom processors are based on a new microarchitecture that is optimized for small size and minimum power consumption while providing good performance. The N270 processor (code name Diamondville) used in the APC620 and PPC700 has a TDP value (Thermal Design Power - the maximum power consumption of a processor) of only 2.5 W at a clock frequency of 1.6 GHz, which is less than a Celeron M running at 600 MHz. In spite of this fact, its than a Pentium M 1.1 GHz. The N270 is manufactured using advanced 45 nm technology. The target markets are Mobile Internet Devices, Ultra Mobile PCs and embedded applications in industrial environments.

3 Automation PC Benchmark SiSoft Sandra Dhrystone APC620 APC MIPS Celeron M 600 MHz Atom N 270 1,600 MHz Pentium M 1,800 MHz Celeron M 423 1,060 MHz Core 2 Duo 1,060 MHz Core 2 Duo 1,500 MHz Core 2 Duo 2,160 MHz Selecting the performance level 3 Scalable performance An extensive range of processors is available for all applications, from simple visualization tasks to complex image processing. In this way, the computing power can be perfectly adapted to the respective application and a cost-efficient system platform can be configured. The highest performance demands are fulfilled with Core 2 Duo processors, and Pentium M, Celeron M and Atom processors round off the product range. All processors offered were developed by Intel especially for mobile computing. They provide many advantages for industrial use because they combine a high level of computing power with low power consumption. User-friendly system access APC620, APC810 and Panel PC can be read and edited: Key matrix Display brightness LEDs Temperature values from the PC and panel Service data (serial number, etc.) The C programming languages (with import libraries for Microsoft Visual C and Microsoft embedded Visual C++ 4.0) and Visual Basic are supported. To provide fast access, the Control Center shows a clearly designed window on the screen with all information. Intel Core 2 Duo Intel Core 2 Duo processors are optimized for the highest level of performance with minimal power consumption. The dual core processors manufactured in the 65 nm process are equipped with up to 4 MB L2 cache, which is dynamically assigned to the two cores as needed. This enables a single process to utilize the entire cache. The power-saving functions were also further developed. Processor features that are not needed at a given time are individually activated and deactivated, which keeps the power dissipation at a very low level despite the highest level of performance. Available processors Type Processor Clock frequency L2 cache External bus Chipset Celeron M 600 MHz 512 KB 400 MHz Intel 855GME Celeron M 1000 MHz 512 KB 400 MHz Intel 855GME APC620 APC810 Pentium M 1100 MHz 1 MB 400 MHz Intel 855GME Pentium M 1400 MHz 2 MB 400 MHz Intel 855GME Atom N MHz 512 KB 533 MHz Intel 945GME Pentium M 1600 MHz 1 MB 400 MHz Intel 855GME Pentium M 1800 MHz 2 MB 400 MHz Intel 855GME Celeron M MHz 1 MB 533 MHz Intel 945GME Core Duo L MHz 2 MB 667 MHz Intel 945GME Core 2 Duo U MHz 2 MB 533 MHz Intel 945GME Core 2 Duo L MHz 4 MB 667 MHz Intel 945GME Core 2 Duo T MHz 4 MB 667 MHz Intel 945GME

4 TCP/IP, Internet TCP/IP, Soft PLC Soft PLC Soft CNC Soft CNC Motion Control control Integrierte Visualisierung Integrierte Visualisierung Offene Feldbusse Offene Feldbusse Internet Structure Customized industrial PCs - compact, fan-free and cost-effective. Compact construction The APC620 and APC810 save space in the switching cabinet. Drive inserts (HDD, DVD, etc.) and up to two CompactFlash slots are hidden behind a cover on the front of the device. B&R has been using this extremely reliable storage media for many years. All connections and interfaces are located on the top side of the housing. The installation depth is not increased by protruding connectors. Fan-free The APC620 and APC810 can be operated in many variations without using fans. All components that require cooling are placed on the board so that the heat is distributed directly to the large outer heat sink. The advantages of a fan-free system are obvious: When using CompactFlash cards, there are no rotating parts. This also eliminates maintenance work such as regularly Integrated UPS The optionally integrated UPS ensures that the PC system completes all write operations even if a power failure occurs. This means that all running programs will be ended properly by the UPS software. This prevents inconsistent data. The UPS charging circuit takes up very little space in the APC620/810. The batteries can be exchanged by the user. UPS Smart Display Link / DVI PCI / PCI Express slots Interface module AC 97 sound 24 VDC 2 RS232 Smart Display Link / DVI / Monitor 2x Ethernet 10/100/ USB 2.0 APC620/APC810 highlights: Compact construction / space-saving Modular design Fan-free Cost-effective Slide-in SATA drive (DVD ROM, DVD R/RW) Slide-in compact SATA drive (hard disk) Heat sink USB 2.0 CompactFlash slots

5 Automation PC Ethernet Thin Client Ethernet >1 km Server Thin Clients Types 5 Processors Atom Celeron M Pentium M Atom Celeron M Pentium M Core Duo Core 2 Duo Atom Celeron M Pentium M Core Duo Core 2 Duo Atom Celeron M Pentium M Core Duo Core 2 Duo Atom Celeron M Pentium M Memory 256 MB - 2 GB 256 MB - 3 GB 256 MB - 3 GB 256 MB - 3 GB 256 MB - 2 GB PCI / PCI Express slots - 1 half-size 2 half-size 5 half-size 3 full-size COM1 / COM2 RS232 RS232 RS232 RS232 RS232 Slot for an interface module - USB 4 USB 2.0 Up to 5 USB 2.0 Up to 5 USB 2.0 Up to 5 USB USB 2.0 Panel/Monitor Optional/ / / / / Panel (optional) - - AC97 sound - CompactFlash slots Hard disk - Optional Optional Optional Optional Ethernet interfaces POWERLINK Optional Optional Optional Optional CAN Optional Optional Optional Optional X2X Optional Optional Optional Optional UPS Optional Optional Optional Optional Optional Drive slots slide-in drive 2 slide-in drives 1 slide-in drive Housing fan inserts - Power supply 24 VDC 24 VDC 24 VDC 24 VDC 24 VDC Power supply buffering (power fail logic with NMI) 10 ms 10 ms 10 ms 10 ms 10 ms

6 Soft PLC Soft CNC Motion Control Integrierte Visualisierung Offene Feldbusse TCP/IP, Internet Software The APC620 and APC810 are powerful and open system platforms. From visualization systems to com- system are still available when fully integrated in an automation system. Operating systems Windows XP embedded is the modular variant of Windows XP professional. The advantage: low memory requirements make it possible to use CompactFlash as a robust, spacesaving memory media. Windows XP Professional is available in all language versions including English, German, and others. Windows CE 5.0 or MS-DOS 6.22 can be used as alternative operating systems. Linux has also been successfully tested and meets the system requirements. SCADA software The APC620, APC810 and Panel PC are fully compatible with the PC standard. They are the ideal platform for SCADA systems such as zenon. The B&R OPC server provides a standardized data interface for Windows based systems. APROL process control system APROL from B&R is a Linux-based, complete and scalable control system rang- tion. The APROL engineering tool CAE Manager combines all of the functions for process data acquisition and processing as well as process visualization in one system platform. Integrated project management, including a revision system, tion (FDA, GAMP) of the system. Soft PLC The APC is also well-suited for complex automation applications. All the advantages of an open system are still available when fully integrated in an automation system. The true real-time capabilities of VxWorks or Windows CE together with the open structure of Windows XP are provided by B&R Automation Runtime AR010 as well as VxWin and CeWin. Complete programming tool With Automation Studio, B&R offers an integrated Windows development environment for control, visualization, motion and communication, which provides customers with production and service support during programming and commissioning. Software highlights: Open system Standardized interfaces High-performance system platform

7 Automation PC Display options 7 DVI - The open standard The DVI (Digital Visual Interface) link is Digital Display Working Group, which is also being used more frequently in of- monitors with a DVI interface can also be connected. It is also possible to connect monitors with analog RGB interfaces. The connection of a touch screen as well as the connection of remote USB interfaces is made using separate cables. DVI USB 2.0 RS232 DVI DVI highlights: Integrated on all APC620/810s Operation of monitors with analog RGB interface

8 Smart Display Link There are many problems concerning the installation of display units in machines and systems. To meet these requirements, care was taken during development of the Automation PCs to make sure that con- The APC620 and APC810 have an integrated interface for connecting an Automation Panel or a monitor. Many types also allow connection of additional Automation Panels by inserting an optional link module. This modularity is also available on the panel. B&R offers the following possibilities in order to meet the various requirements for Panel operation. Smart Display Link SDL (Smart Display Link) is already integrated on the APC620 and APC810. It combines the digital display and touch screen connections for the display unit in one interface. Matrix keys, service data (temperature, operating hours, etc.) and USB signals are transferred using the same cable. SDL also allows the display unit to be equipped with PC resources such as USB drives and keyboard. Dual independent display Four Automation Panels each can be connected via SDL to the integrated and optional SDL interfaces. The segment length is 40 m. This allows 4 panels to be separated by 160 m. The two lines display different content (dual independent display). Alternatively, the same display content can also be shown on all displays (display clone). Touch screen and key entries on the Automation Panel can be locked with software to prevent operating errors. fast On display units, it is often necessary to adjust the function keys for the respective application software. On Windows based systems, pressing the F1 key opens the help page, which is often not what is desired for visualization systems in runtime mode. B&R Automation Panel devices have an easy-to-operate key editor program. The functionality of each key key can have up to four functions. Multiple characters can be sent with a single key stroke.

9 Automation PC Dual independent display 9 40m 40m 80m 80m 120m 120m 160m 160m Smart Display Link highlights: Up to 160 m distance Only one cable needed to transfer display, touch, matrix key, LED, USB and service data Optional second display connection via link module Smart Display Link integrated Dual independent display 4 Automation Panels per line

10 Modular display units Individually designed panels for perfect integration in your machine and system. Many variations As operating and monitoring stations, display units are at the center of action on a machine or system. The Automation Panel 900s developed by B&R are available in various designs, ranging from 10.4" VGA to 19" SXGA, with keys and touch screen. One special feature is the modular display of the Automation Panel for various transfer technologies. For tough operating conditions The front is made of milled aluminum. This provides the robustness expected of operating panels in tough industrial environments. The front of the Automation Panels provide IP65 protection. Simple handling of complex procedures Whether intuitive operator interface via combination of both, the Automation Panel offers all input variations. The function keys are labeled with individual key legends and are supplemented with labeled soft keys on some versions. All keypad devices are also available with touch screen. This leaves all options open for the developer to create an optimal operator interface. Typically, control functions that are re- function keys, and all other inputs are made using the intuitively operated touch screen. Corporate design Years ago, design was seldom emphasized in machine and system manufacturing, today it is an important part of product development and product positioning. This is a decisive advantage that provides a high level of recognition. If the functional properties of an operating unit are taken for granted, a customized unit provides the freedom needed to adjust the form and color according to customers' wishes. Ranging from customized printing to completely new constructions, B&R is a knowledgeable partner when it comes customized operating unit to meet customer's needs. Automation Panel 900 highlights: Perfect integration Flexible transfer technology Simple operation Custom design

11 Automation Panel Automation Panel 900 types Diagonal Display type Resolution Colors Touch screen Keys 10.4 TFT color VGA (640 x 480) 262, TFT color SVGA (800 x 600) 262, TFT color XGA (1024 x 768) 16 million 17 TFT color SXGA (1280 x 1024) 16.2 million 19 TFT color SXGA (1280 x 1024) 16.7 million

12 Display interfaces All Automation Panels are equipped with an insert on the back that allows modular display interfaces to be connected. The optimal transfer technology can be selected for any machine topology. DVI everywhere compatibility to a standard is important. With a DVI connection and separate interfaces for touch screen and USB, the Automation Panel can also be used universally with systems from other manufacturers. SDL receiver With SDL, all communication between the Automation Panel and Automation PC takes place using a single cable. The Automation Panel can be mounted up to 40 m from the APC. USB is also transferred over this distance and is fully integrated in the SDL. SDL transceiver The SDL transceiver makes it possible to connect up to three additional Au- Panel. In the second to the forth segment, distances of 40 m can be bridged. All panels in the line show the same image content. User-friendly system access key matrix, display brightness, LEDs and internal temperature values. To provide fast access for the user, the Control Center can be activated on the PC. It displays a clearly designed window on the screen showing all information.

13 Automation Panel 900 Remote USB interfaces 13 Remote operation of drives All Automation Panels support USB 2.0. Whereas USB signals are transferred via a separate cable with the DVI link (USB is not part of the DVI standard), USB is fully integrated in the SDL. All Automation Panels are equipped with a USB hub, which provides two USB interfaces on the backside of the panel and one USB interface on the front side behind a cover (IP65). SDL USB peripheral devices such as a CD- keyboard can be easily connected to the operating unit. Access to the switching cabinet is not necessary. The APC620 and APC810 can also be booted via USB. USB drive combination An industrial USB drive combination is available for easy data exchange. The following drives and interfaces can be accessed from the front side: Floppy Disk, USB 2.0 interface (type A), DVD-ROM / CD-RW and CompactFlash slot type II. A front cover with IP65 protection is available as an option. Remote USB highlights: Switching cabinet access is not necessary On-site peripheral devices Drives on the machine IP65 protection

14 PC and display in one device quired in cramped spaces. Compact and powerful Mechanical robustness was given special attention during the construction of the Panel PC. The Panel PCs and Automation PCs are based on the same platform, which means that the Panel PC also offers the full bandwidth of processors ranging from Celeron M 600 MHz and Atom to Core 2 Duo processors. Panel PCs are available as touch devices with 10.4" VGA to 19" SXGA TFT PCI slots to expandable devices with two PCI slots, the Panel PC can be optimized to meet the requirements of the application. Two additional Automation Panels can be connected to the Panel PC 700, (Dual Independent Display). Modular The Panel PC has an integrated CompactFlash slot, which can be expanded with a second CompactFlash slot or hard disk. Additionally, the Panel PC with one or two slots can be optionally equipped with a slide-in drive (CD-ROM, DVD-ROM Fan-free for operation without a fan. All components that need to be cooled, such as the processor and chipset, are arranged so that heat is dissipated on the large heat sink on the back of the device. AC97 sound SDL / DVI / monitor 24 VDC 2 USB 2.0 CompactFlash slot Dongle Panel PC highlights: Space-saving design Highly robust mechanical construction Modular design Standard PC components Custom design Interface module (optional) 2 Ethernet CompactFlash slot / 10/100 2 RS232 hard disk (optional) PS/2 Battery

15 Panel PC Panel PC with two Automation Panels (Dual Independent Display) 15 Panel PC types PPC700 PPC800 Diagonal Display type Resolution Touch screen Keys PCI / PCI Express slots 10.4 TFT color VGA (640 x 480) 10.4 TFT color VGA (640 x 480) 2 PCI TFT color SVGA (800 x 600) 12.1 TFT color SVGA (800 x 600) 2 PCI 1 15 TFT color XGA (1024 x 768) 15 TFT color XGA (1024 x 768) 1 PCI 1 15 TFT color XGA (1024 x 768) 2 PCI 1 19 TFT color SXGA (1280 x 1024) 15 TFT color XGA (1024 x 768) 15 TFT color XGA (1024 x 768) 1 PCI/PCI Express 1 15 TFT color XGA (1024 x 768) 2 PCI/PCI Express 1 19 TFT color SXGA (1280 x 1024) 19 TFT color SXGA (1280 x 1024) 1 PCI/PCI Express 1 19 TFT color SXGA (1280 x 1024) 2 PCI/PCI Express 1 Drive slots

16 CORPORATE HEADQUARTERS Bernecker + Rainer Industrie-Elektronik Ges.m.b.H. B&R Strasse Eggelsberg Austria Tel.: +43 (0) / Fax: +43 (0) / info@br-automation.com MM-E by B&R. All rights reserved. All registered trademarks are the property of their respective owners. We reserve the right to make technical changes. Argentina Australia Austria Belarus Belgium Botswana Brazil Bulgaria Canada Chile China Colombia Croatia Cyprus Czech Republic Denmark Egypt Emirates Finland France Germany Greece Hungary India Indonesia Ireland Israel Italy Japan Korea Luxemburg Colombia Kyrgyzstan Malaysia Mexico Mozambique Namibia The Netherlands New Zealand Norway Pakistan Peru Poland Portugal Romania Russia Serbia Singapore Slovakia Slovenia South Africa Spain Sweden Switzerland Taiwan Thailand Turkey Ukraine United Kingdom USA Venezuela Vietnam Zimbabwe