Hardinge 5C Gear-Driven Indexer
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1 Indexer/Rotary Hardinge 5C Gear-Driven Indexer Quotation To: Budgetary Quote Prices Valid for 30 Days Your Hardinge Representative: Al Comstock Hardinge Inc. One Hardinge Drive Elmira, New York 14902
2 Thank you for taking the time to discuss your indexing/rotary requirements. After review, we are pleased to present the Hardinge GD5C Indexer with Control and Manual Collet Closer as a solution to your indexing needs. The 5C is loaded with features and benefits that are unlike other indexers of this size: Designed from a long history of manual indexer designs Over 60 years of Hardinge-engineered and proven mechanical elements Robust, dual-bearing spindle for heavier radial and axial loads Curved front casting and removable handle for increased spindle clearance and tooling access The 5C was designed with flexibility and industry compatibility in mind, and is ideal for both job shops and OEM. Mechanical Indexer Specifications Runout Maximum (TIR) Backlash Accuracy Repeatability Maximum RPM Rapid Maximum Part Weight (supported) Spindle Type Collets Center Height Torque at Spindle " 40 arc-second ± 30 arc-second ± 5 arc-second lb 2-3/16-10 threaded nose Standard 5C 4.000" ± ft-lb Indexer Control Features 9999 program storage RS-232 interface Multiple line text display External RS232 communication rates to 19.2bps Automatic circle division Linear and spiral milling Nonvolatile memory Absolute or incremental programming Continuous rotation capable Subroutines Please refer to the attached lists for available options and full machine specifications.
3 GD5C Specifications: Standard Features Curved front casting and removablee handle for increased spindle clearance and better tool access Rapid indexing speed up to 360 per second ±5 arc-sec Repeatability ±30 arc-sec Accuracy.0002"(.005mm) Maximum runout (TIR) Robust, dual-bearing spindle accommodates heavy axial and radial loads with the ability to run a triple or quad unit with tailstocks Brushless motor Industry compatible- same spindle centerline, foot print and tool clearance as previous Hardinge products and other US-made brands for direct replacement Operate with the Hardinge all-digita Indexer control or interface to your machine Uses standard 5C collets, Sure-Grip expanding collets, step chucks and manual jaw chucks Options Collet Closers - manual, pneumatic High Force and pneumatic Fail-Safe through-hole Tailstocks and plate trunnions Quill Switch for Bridgeport knee mill to automate the indexing process INDEXER CONTROL / PROGRAMMING Indexer Control Storage - Number of programs/steps RS-232 Interface Test Display USB 2.0 Upload/Download Baud Rate Capacity SPINDLE Runout Maximum (TIR) Backlash Speed Maximum RPM Rapid Load Support / Maximum part weight Spindle Type 2-3 Workholding Capacities Collets - Round (max. capacity) Collets - Hex (max. capacity) Collets - Square (max. capacity) Step Chucks - Regular Depth Step Chucks - Extra Depth 3-Jaw Chuck 3-Jaw Chuck Sure-Grip Expanding Collets 1/ /8"- 3" ( ) Fixture Plate - Spindle Mount Fixture Plate - Spindle Mount Fixture Plate - Collet Style Fixture Plate - Collet Style Standard Indexer Control 9999/500 YES Multiple Lines YES 19.2 BPS " (.005) 40 arc-sec.001 to 360 per sec lb / 23 kg 3/16" - 10 Threaded Nose Collets Standard 5C Spindle Center to base 4.000" ± (101.6 ±.0254) POSITIONING Accuracy (arc-sec) ± 30 arc-sec Repeatability ± 5 arc-sec Resolution (degree) Max Rotation/Step (degree) ¹ Gear Diameter 2.8" (71.1) MOTOR Type (DC servo) 0.78hp / 0.58KW Torque at Spindle 54 ft-lb / 73 Nm Duty Cycle 90% at full speed OPERATING SPECIFICATIONS Gear Ratio (worm& gear) 60 : 1 Operating Temp (maximum ambient) 120 F / 49 C Power Requirements (VAC) 115 ± 10 amps Max Air Pressure using High Force Closer 120 psi / 8.3 bar Max Air Pressure using Fail-Safe Closer 85 psi / 5.8 bar WEIGHT Single Indexer 55 lb / 25 kg Control 10 lb / 4.5 kg Note: 1 - continuous rotation available 1-1/16" (26.98) 29/32" (23.01) 3/4" (19.05) up to 6" (152.4) up to 6" (152.4) 5" (127) 6" (152.4) 3" (76.2) 5" (127) 3-3/8" (85.72) 4-3/8" ( ) Collet Stops for part positioning - Depends on Closer
4 Hardinge Indexer Control Specifications: Display Examples Indexer Control Used with All Indexers Standard Features Support either brush or brushless motor indexers made by Hardinge or other manufacturers Store up to 9999 programs with up to 5000 steps in each program Multiple Line LCD display will allow you to view the program number, step number, loop count and preparatory G-code without scrolling Intelligent power module (drive electronics) to bring the best possible system to your machining center or knee mill Parameter numbers as well as definitions can be viewed in logical English with Parameter Help for some entries Error and fault messages will be displayedd to help diagnose problems Expanded diagnostic capabilities allow faster troubleshooting and part program debugging External RS-232 communication rates to 19.2bps supporting the latest speeds for sending and receiving data RS-232 interface allows data entry, upload, download, read position, start and stop motor operation-and allows remote diagnostic and troubleshooting Communication parameters can be adjusted to support stop bits, data bits and different baud rates to work with different machine tool brands Memory is nonvolatile so that the program content is fully captured and will be maintained after power off conditions USB capability lets you load and unload part programs from internal memory INDEXER CONTROL - AUTOMATIC CIRCLE DIVISION CAPABLE OF CONTINUOUS ROTATION STOP FAST SET-UPS INTERFACING LINEAR & SPIRAL MILLING MEMORY PROGRAM STORAGE PROGRAMMABLE PARAMETERS PROGRAMMING ABOSOLUTE OR INCREMENTAL PROGRAMMING RS-232 INTERFACE The Hardinge all-digital Indexer Controls are current generation, easy to use and will support either brush or brushless indexers. A multi-line display reduces scrolling and user manual dependency. Connect via a standard interface cable or use the RS-232 port. Upload and download your programs using any USB 2.0 capable device. PROGRAMMING FEATURES You can program a step that automatically divides a circle into any number of equal parts between 2 and Continuous rotation with no limit to the number of revolutions through G-code function You can use the CYCLE STOP to feed-hold spindle movement without losing position on restart All connections are "quick-disconnect", ensuring fast and easy set-ups Most CNC mills can be interfaced i quickly and easily by using a spare M function which provides a switch closer as a signal between your mill and the control For semi fourth-axis capability A nonvolatile memory retains your program even even when power is turned off Store and recall from 1 programs You can alter many of the basic features by performing your own basic programming Program to rotate the spindle clockwise or counter-clockwise with step sizes from.001 to degrees Up to 500 different steps can be stored in memory and each step can be repeated (looped) 999 times For computer control of sending and receiving programs and running RS-232 commands from machine RESOLUTION Standard resolution of.001. degrees SIMPLE EDITING SUBROUTINES VARIABLE FEED RATES ZERO RETURN up to 9999 different Edit a program by simply writing over existing steps, or inserting or deleting a line )or several lines) between steps, with automatic program line renumbering Allows you to repeat sequences up to 999 times Saving programming time and memory space Variable from.001 deg/ /sec to 2150 deg/sec (limited by indexer model) An "automatic home" position can be programmed to return the spindle to its original starting position From any point
5 GD5C Dimensions: All features, benefits and specifications are subject to change. Hardinge Inc. is not responsible for any typographical errors, omissions or misprints. One Year Limited Warranty The Hardinge Rotary products are provided with a 12 month warranty against any defects in material and workmanship. Specific details of the warranty can be found in the Hardinge Terms and Conditions document associated with the purchase agreement.
6 GD5C Options: 5C with Manual Collet Closer 11,, C with High-Force Pneumatic Collet Closer 12,, C with Fail-Safe Pneumatic Collet Closer 12,, OPTIONS Vertical Mounting plate for High Force Closer Manual Tailstock Pneumatic Tailstock Complete Trunnion Assembly with Flat Plate ,, ,, ,, MOUNTING HARDWARE 5/8" Mounting Kit for B/P Kneemill 14mm Mounting Kit for GX480 and GX710 18mm Mounting Kit for GX /8" Tailstock Mounting Kit for B/P Kneemill 14mm Tailstock Mounting Kit for GX480 and GX710 18mm Tailstock Mounting Kit for GX INTERFACE CABLES 4-Wire M-Code Cable E-Stop Interface Cable INCLUDED INCLUDED Quick-Connect CNC Cable (Used with new GX machines that have a factory Indexer plug on the power case or in the air compartment) Remote Quill Switch with Cable (For Bridgeport Kneemills) CABLE MANAGEMENT Rectangular wall mount Cable Frame Kit (Used to route cabling through the machine sheet metal) Cable Retractor (Generic) SERVO CONTROL Hardinge all-digital Indexer Control INCLUDED ELECTRICS Hardinge Indexer controls are 120 or 230 volt, single phase, 50 or 60 cycle systems and will automatically sense the connection voltage and hertz. Rev - B
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