EE586 VLSI Design. Partha Pande School of EECS Washington State University

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1 EE586 VLSI Design Partha Pande School of EECS Washington State University

2 Lecture 1 (Introduction) Why is designing digital ICs different today than it was before? Will it change in future?

3 The First Computer The Babbage Difference Engine (1832) 25,000 parts cost: 17,470

4 ENIAC - The first electronic computer (1946)

5 The Transistor Revolution First transistor Bell Labs, 1948

6 The First Integrated Circuits Bipolar logic 1960 s ECL 3-input Gate Motorola 1966

7 Intel 4004 Micro-Processor transistors 1 MHz operation

8 Intel Pentium (IV) microprocessor

9 Moore s Law In 1965, Gordon Moore noted that the number of transistors on a chip doubled every 18 to 24 months. He made a prediction that semiconductor technology will double its effectiveness every 18 months

10 Moore s Law LOG 2 OF THE NUMBER OF COMPONENTS PER INTEGRATED FUNCTION Electronics, April 19, 1965.

11 Evolution in Complexity

12 Transistor Counts 1,000,000 K 1 Billion Transistors 100,000 10,000 1, i486 Pentium i Pentium III Pentium II Pentium Pro Source: Intel Courtesy, Intel Projected

13 Moore s law in Microprocessors Transistors (MT) X growth in 1.96 years! P6 Pentium proc Transistors 0.01 on Lead Microprocessors double every 2 years Year Courtesy, Intel

14 Die Size Growth 100 Die size (mm) P6 Pentium proc ~7% growth per year ~2X growth in 10 years Year Die size grows by 14% to satisfy Moore s Law Courtesy, Intel

15 Frequency Frequency (Mhz) Doubles every 2 years P6 Pentium proc Year Lead Microprocessors frequency doubles every 2 years Courtesy, Intel

16 Power Dissipation 100 Power (Watts) P6 Pentium proc Year Lead Microprocessors power continues to increase Courtesy, Intel

17 Power will be a major problem Power (Watts) Pentium proc 18KW 5KW 1.5KW 500W Year Power delivery and dissipation will be prohibitive Courtesy, Intel

18 Power density Power Density (W/cm2) Rocket Nozzle Nuclear Reactor Hot Plate P6 Pentium proc Year Power density too high to keep junctions at low temp Courtesy, Intel

19 Not Only Microprocessors Cell Phone Small Signal RF Power RF Units Digital Cellular Market (Phones Shipped) M 86M 162M 260M 435M Power Management Analog Baseband Digital Baseband (DSP + MCU) (data from Texas Instruments)

20 MOS Transistor Scaling (1974 to present) Scaling factor s=0.7 per node (0.5x per 2 nodes) Metal pitch Technology Node set by 1/2 pitch (interconnect) Poly width Gate length (transistor)

21 Ideal Technology Scaling (constant field) Quantity Before Scaling After Scaling Channel Length L L = L * s Channel Width W W = W * s Gate Oxide thickness t ox t ox = t ox * s Junction depth x j x j = x j * s Power Supply V dd V dd = Vdd * s Threshold Voltage V th V th = V th * s Doping Density, p n+ N A N D N A = N A / s N D = N D / s

22 Challenges in Digital Design DSM Microscopic Problems Ultra-high speed design Interconnect Noise, Crosstalk Reliability, Manufacturability Power Dissipation Clock distribution. Everything Looks a Little Different? 1/DSM Macroscopic Issues Time-to-Market Millions of Gates High-Level Abstractions Reuse & IP: Portability Predictability etc. and There s a Lot of Them!

23 Productivity Trends 10,000,000 10,000 1,000,000 1, , , , Logic Tr./Chip Tr./Staff Month. x x x x x x x x 58%/Yr. compounded Complexity growth rate 21%/Yr. compound Productivity growth rate 100,000,000 10,000,000 1,000, ,000 10,000 1, Complexity Logic Transistor per Chip (M) Productivity (K) Trans./Staff - Mo Source: Sematech Complexity outpaces design productivity Courtesy, ITRS Roadmap

24 Why Scaling? Technology shrinks by 0.7/generation With every generation can integrate 2x more functions per chip; chip cost does not increase significantly Cost of a function decreases by 2x But How to design chips with more and more functions? Design engineering population does not double every two years Hence, a need for more efficient design methods Exploit different levels of abstraction

25 Design Abstraction Levels SYSTEM MODULE + GATE CIRCUIT S n+ G DEVICE n+ D

26 Design Metrics How to evaluate performance of a digital circuit (gate, block, )? Cost Reliability Scalability Speed (delay, operating frequency) Power dissipation Energy to perform a function

27 Cost of Integrated Circuits NRE (non-recurrent engineering) costs design time and effort, mask generation one-time cost factor Recurrent costs silicon processing, packaging, test proportional to volume proportional to chip area

28 NRE Cost is Increasing

29 Die Cost Single die Wafer Going up to 12 (30cm) From

30 Cost per Transistor cost: -per-transistor Fabrication capital cost per transistor (Moore s law)

31 What about Interconnect Global wires Non-scalable delay Delay exceeds one clock cycle Non-scalable interconnects Excessive power dissipation Non reliability in signal transmission

32 Emerging Interconnect Technologies Three Dimensional Integration Optical Interconnects Wireless/RF Interconnects Lower Latency and Energy Dissipation

33 Summary Digital integrated circuits have come a long way and still have quite some potential left for the coming decades Some interesting challenges ahead Getting a clear perspective on the challenges and potential solutions is the purpose of this course Understanding the design metrics that govern digital design is crucial Cost, reliability, speed, power and energy dissipation

34 Course Structure MOS Transistors MOS Inverter Circuits Static MOS Gate Circuits High-Speed CMOS Logic Design Transfer Gate and Dynamic Logic Design Semiconductor Memory Design Advanced Devices beyond CMOS

35 Course Structure Extensive use of CAD tools Homework assignments One to two midterm exams and one final exam Course Project

36 Suite of two courses EE 466/586 and EE587 will cover various aspects starting from circuits to systems

37 References Textbook: CMOS VLSI Design, Weste and Harris, Fourth Edition Additional Reference: Analysis and Design of Digital Integrated Circuits - In Deep Submicron Technology, Hodges, Jackson and Saleh, McGraw-Hill, Third Edition, J. M. Rabaey, A. Chandrakasan, and B. Nikolic, Digital Integrated Circuits: A Design Perspective. Second Edition, Prentice Hall, Important announcements will be posted in the course website

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