Application for Process Automation

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1 Application for Process Automation Standard Architectures PCS 7 V7.1 SP2 System Application

2 Warranty, liability and support Warranty, liability and support Note The application examples are not binding and do not claim to be complete regarding the circuits shown, equipping and any eventuality. The application examples do not represent customer-specific solutions. They are only intended to provide support for typical applications. You are responsible in ensuring that the described products are correctly used. These application examples do not relieve you of the responsibility in safely and professionally using, installing, operating and servicing equipment. When using these application examples, you recognize that we cannot be made liable for any damage/claims beyond the liability clause described. We reserve the right to make changes to these application examples at any time without prior notice. If there are any deviations between the recommendations provided in these application examples and other Siemens publications - e.g. Catalogs - then the contents of the other documents have priority. We do not accept any liability for the information contained in this document. Any claims against us - based on whatever legal reason - resulting from the use of the examples, information, programs, engineering and performance data etc., described in this application example shall be excluded. Such an exclusion shall not apply in the case of mandatory liability, e.g. under the German Product Liability Act ( Produkthaftungsgesetz ), in case of intent, gross negligence, or injury of life, body or health, guarantee for the quality of a product, fraudulent concealment of a deficiency or breach of a condition which goes to the root of the contract ( wesentliche Vertragspflichten ). However, claims arising from a breach of a condition which goes to the root of the contract shall be limited to the foreseeable damage which is intrinsic to the contract, unless caused by intent or gross negligence or based on mandatory liability for injury of life, body or health The above provisions does not imply a change in the burden of proof to your detriment. It is not permissible to transfer or copy these application examples or excerpts of them without first having prior authorization from Siemens Industry Sector in writing. For questions about this document please use the following address: mailto:online-support.automation@siemens.com V /236

3 Table of Contents Table of Contents Warranty, liability and support... 2 Table of Contents Introduction Standard Architecture Selection Guide Starter System (e.g. PCS 7 BOX RTX) Single Station System Multiple Single Stations Client-Server System Client-Server System with Multiple Servers Starter System Starter System Starter System Separate Engineering System Starter System Dual Monitor Starter System PCS 7 BOX RTX as OS Client AS RTX based system Architectur Single Station System Single Station System Single Station System Dual Monitor Single Station System Web Server Multiple OS Single Stations System Multiple OS Single System Multiple OS Single System Redundancy Multiple OS Single System Dual Monitor Client-Server System Client-Server System Client-Server System Operation on Engineering System and Operator System Server Client-Server System Operation on Server Architecture Client-Server System Operation on redundant Server Architecture Client-Server System Redundancy Client-Server System Web Server Client-Server System with DataMonitor Server Client-Server System with Terminal Server Client-Server System Dual Monitor Client-Server System Multi-User Engineering Multi-Server Multi-Server Single Bus System Architecture Multi-Server Redundant Bus System Architecture SIMATIC BATCH SIMATIC BATCH Single Station V /236

4 Table of Contents 8.2 SIMATIC BATCH Client-Server SIMATIC BATCH Client-Server Redundant Architecture SIMATIC BATCH Multi-Server Route Control Route Control Single Station System Route Control Client-Server System Route Control Client-Server Redundant Architecture Route Control Multi-Server Route Control and SIMATIC BATCH Route Control and SIMATIC BATCH Single Station System Route Control and SIMATIC BATCH Client-Server System Route Control and SIMATIC BATCH Client-Server Redundant Route Control and SIMATIC BATCH Multi-Server SIMATIC PDM SIMATIC PDM Stand-Alone System SIMATIC PDM with SIMATIC Field PG via Plantbus SIMATIC PDM Workshop Set-up SIMATIC PDM and PCS 7 Starter System SIMATIC PDM and PCS 7 Single Station System SIMATIC PDM and PCS 7 Client-Server System SIMATIC PDM and non-simatic S7 Master Archiving Client Server System Redundant OS Server, Single Central Archive Server Redundant OS Server, Redundant Central Archive Server Client Server System StoragePlus Asset Management Asset Management Starter System Asset Management Single Station Asset Management Client-Server Asset Management Client-Server, single Maintenance Server Architecture Asset Management Client-Server Redundant Field Bus Single DP-PA-FF Field Bus Single DP-PA-FF Field Bus Optical Redundant DP-PA-FF Field Bus Redundant DP-PA-FF Field Bus Optical Network Architecture Star Architectures Fault Tolerant Ring Architectures Highspeed Ring Fault Tolerance Ring connectivity, Standby Redundancy Fault Tolerant Ring Optical Architectures Fault Tolerant Ring Electrical Architectures (Double) Redundant Bus Architectures Fault Tolerant Ring 1GB Redundancy Concepts Plant Bus V /236

5 Table of Contents Introduction Single Station AS 41x-x-1H Automation System Redundant Station AS 41x-x-2H Automation System Concepts of Redundancy Terminal Bus Introduction Redundant Terminal Bus Redundant Terminal Bus Bill of Material Safety System Single Station Safety System Client-Server Safety System Client-Server Redundant Safety System Connectivity Client Server System and OpenPCS Small Client Server System and OpenPCS Large Client Server System and OpenPCS AS-OS PO Count Starter System 250 Process Objects Single Station System 1000 Process Objects Client Server System 2000 Process Objects Client Server Redundant System 3000 Process Objects Multi-Server System 5000 Process Objects V /236

6 Introduction 1 Introduction This document describes SIMATIC PCS 7 architectures and the components that are required to implement them. For the described architectures, various options and design choices are illustrated. SIMATIC PCS 7 is a highly scalable Process Control System with numerous topologies based on redundancy, optional hardware and software functions. This document helps you select: an architecture based on the number of users, inputs and outputs SIMATIC PCS 7 options for example, SIMATIC BATCH, SIMATIC Route Control and Asset Management the level of system availability and network toplogies Figure 1-1 NOTE This legend only show schematic illustrations of the components and does not reflect a true picture of each component as its shape, method of connection and modular setup may be different for the selected components V /236

7 Standard Architecture Selection Guide 2 Standard Architecture Selection Guide Selected SIMATIC components are used to create a DCS with a scalable, flexible architecture. The selection of a system architecture that meets your needs and insight in the resulting features like size, availability and number of user interfaces is a process that is supported by this Standard Architecture Selection guide. As a result you will get an overview of the chosen architecture its components and be guided in generating the Bill of Material as well as a budgetary price. SIMATIC PCS 7 has been designed to allow seamless expansion of your system with complete leverage of earlier investments. Both the software and hardware components are available to meet this requirement. The First step in selecting an appropriate architecture for your process control needs is by qualifying the system on two criteria: 1. Number of inputs and outputs to the process 2. Number of users that will interact with the system Number of inputs and outputs that are connected to the system To define the number of signals entering and leaving the system we need to take various media into account: 1. Number of digital and analog IO that will be installed in the system 2. Number of variables (Boolean, Integer or floating point) that will be communicated between the PCS 7 system and external systems like PLC s, serial interfaces, etc. and that go across protocols like Modbus, PROFIBUS or Ethernet 3. IO being read or written via bus systems like AS-I The sum of IO points that will be processed by the system defines the system format that will be most economical. Number of persons interacting with the system The architecture selected needs to accommodate the total number of users, operators, engineers, that need to interact with the system at a given moment in time. This number defines the number of individual workstations needed. V /236

8 Standard Architecture Selection Guide 2.1 Starter System (e.g. PCS 7 BOX RTX) Table 2-1 Number of I/O points: Number of users: one to two 2.2 Single Station System Table 2-2 Number of I/O points: Number of users: one to two V /236

9 Standard Architecture Selection Guide 2.3 Multiple Single Stations Table 2-3 Number of I/O points: Number of users: two to five 2.4 Client-Server System Table 2-4 Number of I/O points: Number of users: three to sixteen V /236

10 Standard Architecture Selection Guide 2.5 Client-Server System with Multiple Servers Table 2-5 Number of I/O points: ,000 Number of users: twelve to thirty-two V /236

11 Starter System 3 Starter System PCS 7 BOX RTX When one or two users and less than 300 IO needs to be supported, the SIMATIC PCS 7 BOX RTX system is a powerful yet cost effective solution. The PCS 7 BOX RTX has a software AS, based on the field-proven technology of WinAC (Windows Automation Center) inside. This software CPU runs in Ardence RTX Real-Time Operating System extension to Windows, it offers high performance in control logic execution and memory. The PCS 7 BOX RTX is available in two versions: 1. Automation System (AS), Operator System (OS) and Engineering System (ES) 2. Automation System (AS) and Operator System (OS) The PCS 7 BOX RTX can be equipped with a Multi-VGA graphics card 2 Screens allowing for two monitors to be connected to the system. The engineering task can be performed on a separate engineering system. In this case the PCS 7 BOX RTX system can consist of AS and OS only. The Engineering System can be used as an Operator System when no engineering tasks are performed. PCS 7 BOX RTX as OS Client When applied in combination with a larger SIMATIC PCS 7 system, the SIMATIC PCS 7 BOX RTX can be applied as an OS client to the Operator System Server. At the same time the AS that is part of the SIMATIC PCS 7 BOX RTX will be connected to the OS Server. PCS 7 AS RTX (Microbox) SIMATIC PCS 7 offers a Microbox automation system with software controller for use in smaller applications. The Microbox AS RTX is based on the SIMATIC Microbox PC427C platform running the Windows XP Embedded operating system. Combined with the Ardence RTX Real-Time Operating System extension to Windows and the WinAC software controller this system offers compact control for plant level applications. PCS 7 OS Client 427C (Microbox) The SIMATIC Microbox PC in the version SIMATIC PCS 7 OS Client 427C offers low-cost client alternatives for HMI and batch control NOTE In the following Bills of Material, Field Bus components, racks, modules and Field devices are not listed. V /236

12 Starter System 3.1 Starter System Figure 3-1 V /236

13 Starter System PCS 7 BOX RTX based Starter System Bill of Materials Table 3-1 Required Optional Product Number Product Description Notes Engineering, Operator and Automation System 1 6ES AA00-0AA0 SIMATIC PCS 7 BOX RTX V7.1 ALL-IN-ONE SYSTEM (ES, OS AND AS) 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 LCD MONITOR, 19" 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT 1) 2) NOTE 1) Please use the PCS 7 BOX configurator, because the PCS 7 BOX is available in different configurations, e. g. DC 24 V or AC 110/230 V. 2) Number of POs can be increased using Power packs V /236

14 Starter System 3.2 Starter System Separate Engineering System Figure 3-2 Plant Bus V /236

15 Starter System PCS 7 BOX RTX based starter System with separate Engineering System Bill of Materials Table 3-2 Required Optional Product Number Product Description Notes Engineering and Automation System 1 6ES AA00-0BA0 SIMATIC PCS 7 BOX RTX V7.1 RUNTIME SYSTEM (OS AND AS) 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Engineering System 1 6ES AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS BCE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES AA17-0YA5 SOFTWARE PCS 7 ENG AS/OS 250 PO AS AND OS RT 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT Terminal Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 4) 2 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 4) 2 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M 1) 2) 2) 3) NOTE 1) Please use the PCS 7 BOX configurator, because the PCS 7 BOX is available in different configurations, e. g. DC 24 V or AC 110/230 V. 2) Initial number of POs can be increased using Power packs 3) The Engineering System is not intended for use as a second Operator System 4) Scalance switch requires 24VDC power supply (not listed) V /236

16 Starter System 3.3 Starter System Dual Monitor Figure 3-3 V /236

17 Starter System PCS 7 BOX RTX based starter System Dual Monitor Bill of Materials Table 3-3 Required Optional Product Number Product Description Notes Engineering, Operator and Automation System 1 6ES AA00-0AA0 SIMATIC PCS 7 BOX RTX V7.1 ALL-IN-ONE SYSTEM (ES, OS AND AS) 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 2 LCD MONITOR, 19" 1 6ES XX04-1XE0 COMPUTER MULTI VGA 2-SCREEN CARD 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT 1) 2) NOTE 1) Please use the PCS 7 BOX configurator, because the PCS 7 BOX is available in different configurations, e. g. DC 24 V or AC 110/230 V. 2) Number of POs can be increased using Power packs V /236

18 Starter System 3.4 Starter System PCS 7 BOX RTX as OS Client Figure 3-4 Plant Bus V /236

19 Starter System Starter System PCS 7 BOX RTX as OS Client Bill of Materials Table 3-4 Required Optional Product Number Product Description Notes Operator and Automation System 1 6ES AA00-0BA0 SIMATIC PCS 7 BOX RTX V7.1 RUNTIME SYSTEM (OS AND AS) 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 LCD MONITOR, 19" 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Operator System Server 1 6ES CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER BCE SVR03 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 LCD MONITOR, 19" 1 POWER CABLE 1 6ES BA17-0YA0 SOFTWARE PCS 7 OS SERVER 250 PO 2) 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Terminal Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 4) 2 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 4) 2 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M 1) 2) 3) NOTE Minimum Client-Server Architecture has been listed, refer to Section describing Client-Server Architecture for full architecture 1) Please use the PCS 7 BOX configurator, because the PCS 7 BOX is available in different configurations, e. g. DC 24 V 2) Initial number of POs can be increased using Power packs 3) PCS 7 BOX RTX may contain Engineering System, requires PCS 7 BOX RTX ALL-IN-ONE System 4) Scalance switch requires 24VDC power supply (not listed) V /236

20 Starter System 3.5 AS RTX based system Architectur Figure 3-5 V /236

21 Starter System AS RTX based System Bill of Materials Table 3-5 Required Optional Product Number Product Description Notes Automation System 1 6ES UE13-0XX0 PCS 7 AS RTX AUTOMATION SYSTEM BASED ON MICROBOX 427B, INCL. RUNTIME LICENSE AS (PO250) 3) Engineering System 1 6ES AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS BCE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES AA17-0YA5 SOFTWARE PCS 7 ENG AS/OS 250 PO AS AND OS RT 1) 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT Plant Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 2 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M NOTE 1) Initial number of POs can be increased using Power packs 2) Scalance switch requires 24VDC power supply (not listed) 3) PCS 7 AS RTX Controller requires 24VDC power supply (not listed) V /236

22 Single Station System 4 Single Station System Single Station System For small control systems, where only one user is engineering or operating, the single station architecture of PCS 7 this is a cost effective solution. In this architecture Engineering System (ES) and Operator System (OS) functionality are integrated on one PC. Dual Monitor A Single Station Operator or Engineering System can be equipped with a Multi- VGA graphics card 2 Screens or 4 Screens allowing for up to four monitors connected to a system. V /236

23 Single Station System 4.1 Single Station System Figure 4-1 V /236

24 Single Station System Single Station System Bill of Materials Table 4-1 Required Optional Product Number Product Description Notes Engineering and Operator System 1 6ES AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS BCE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES AB17-0YA5 SOFTWARE PCS 7 ENG AS/OS 1000 PO AS AND OS RT 1) 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT Plant Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 2 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 1 6ES CJ10-3BB0 PCS 7 SINGLE AS CPU 416-3PN WITH 4MB RAM MEMORY CARD, 100 PO AS RT 3) NOTE 1) Initial number of POs can be increased using Power packs 2) Scalance switch requires 24VDC power supply (not listed) 3) AS 416-3IE Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available V /236

25 Single Station System 4.2 Single Station System Dual Monitor Figure 4-2 Plant Bus V /236

26 Single Station System Single Station System Dual Monitor Bill of Materials Table 4-2 Required Optional Product Number Product Description Notes Engineering and Operator System 1 6ES AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS BCE WXP 2 LCD MONITOR, 19" 1 POWER CABLE 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 6ES XX04-1XE0 COMPUTER MULTI VGA 2-SCREEN CARD 1) 1 6ES AB17-0YA5 SOFTWARE PCS 7 ENG AS/OS 1000 PO AS AND OS RT 2) 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT Plant Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 3) 2 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 1 6ES CJ10-3BB0 PCS 7 SINGLE AS CPU 416-3PN WITH 4MB RAM MEMORY CARD, 100 PO AS RT 4) NOTE 1) Quad Multi-VGA is available, number of monitors must be increased accordingly 2) Initial number of POs can be increased using Power packs 3) Scalance switch requires 24VDC power supply (not listed) 4) AS 416-3IE Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available V /236

27 Single Station System 4.3 Single Station System Web Server Figure 4-3 V /236

28 Single Station System Single Station System Web Server Bill of Materials Table 4-3 Required Optional Product Number Product Description Notes Engineering and Operator System 1 6ES CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER BCE SVR03 1 LCD MONITOR, 19" 1 POWER CABLE 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 6ES AB17-0YA5 SOFTWARE PCS 7 ENG AS/OS 1000 PO AS AND OS 1) RT 1 6ES HX17-2YB0 SOFTWARE PCS 7 WEB DIAGNOSTICS SERVER 5) 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT Terminal Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 4) 2 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 2 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Wireless LAN 1 6GK AA60-2AB0 IWLAN ACCESS POINT W788-1PRO 2) 4) 1 6GK DC10-6AA3 POWER M12 CABLE CONNECTOR PRO 1 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 1 6ES CJ10-3BB0 PCS 7 SINGLE AS CPU 416-3PN WITH 4MB RAM MEMORY CARD, 100 PO AS RT 3) Web Client System 2 6ES JX17-2YB0 SOFTWARE PCS 7 WEB DIAGNOSTICS CLIENT 5) V /236

29 Single Station System NOTE Laptop Hardware has not been listed 1) Initial number of POs can be increased using Power packs 2) Scalance switch requires 24VDC power supply (not listed) 3) AS 416-3IE Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available 4) Wireless LAN access point with approval for USA and Canada, approval for countries outside USA and Canada requires a different version of the W788-1PRO 5) Alternative to Diagnostics licenses for Server and Clients, Server based licensing can be selected for up to 3 Web Clients 6) The selected cable is based on the architecture where the W88-1PRO is powered from a separate 24 VDC power supply V /236

30 Multiple OS Single Stations System 5 Multiple OS Single Stations System Multi OS Single Station System Two to five users and typically up to 1000 inputs and outputs can be served and controlled by means of a SIMATIC PCS 7 system that consists of multiple single stations. In this architecture the system can consist of 2 to 3 single stations. The single stations are configured on and downloaded from a single OS project that resides on the Engineering System (ES). Since the complete tag data base can be copied to all single stations the whole plant can be completely controlled from any single station. Archiving can be done simultaneously on all single stations. Nevertheless there is no synchronization between the single stations and the archives for alarms and tags run independent from each other. Redundancy Quantity structures Optionally the OS Single Stations can be equipped with redundancy software and hardware to create a redundant Operator System. In this case there will be archive synchronization between the two redundant single stations. The Terminal Bus, Plant Bus, Automation System(s) (AS) and Field Bus can be made redundant as well. This redundancy option for the Operator Stations is limited to two OS single stations. OS Single Station configurations are only intended for small and medium-sized plants in the lower performance range. If more than two OS Single Stations shall be used, a Client-Server architecture would be more economic. Unlike to OS Servers OS Single Stations have the following restrictions: Released number: 6 OS Single Stations Max. number of process objects per OS Single Station: PO Number of measuring points per OS Single Station: ca Dual Monitor Each Operator or Engineering System can be equipped with a Multi-VGA graphics card 2 Screens or 4 Screens allowing up to four monitors to be connected to a system. NOTE Archive synchronization and redundancy for alarms and process tags is not available for than one redundant Operator Systems. The Multiple Single Station architecture has constraints in the deployment of SIMATIC BATCH, only one single station system can be used as Batch Server and Client. In that case a separate project will need to be created for that single station. V /236

31 Multiple OS Single Stations System 5.1 Multiple OS Single System Figure 5-1 Plant Bus V /236

32 Multiple OS Single Stations System Multiple Single System Bill of Materials Table 5-1 Required Optional Product Number Product Description Notes Engineering System 1 6ES AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS BCE WXP 1 LCD MONITOR, 19" 1 POWER CABLE 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 6ES AF17-0YA5 SOFTWARE PCS 7 ENG AS/OS UNLIMITED, 600 PO AS RT, WITHOUT OS RUNTIME 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT Operator System 2 6ES AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS BCE WXP 2 LCD MONITOR, 19" 2 POWER CABLE 2 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 2 6ES AB17-0YA0 SOFTWARE PCS 7 SINGLE STATION V PO 1) 2 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Terminal Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 3 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 4 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 1 6ES CJ10-3BB0 PCS 7 SINGLE AS CPU 416-3PN WITH 4MB RAM 3) MEMORY CARD, 100 PO AS RT 3 6ES BA00-0XB5 PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100) NOTE 1) Initial number of POs can be increased using Power packs 2) Scalance switch requires 24VDC power supply (not listed) 3) AS 416-3IE Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available V /236

33 Multiple OS Single Stations System 5.2 Multiple OS Single System Redundancy Figure 5-2 Plant Bus V /236

34 Multiple OS Single Stations System Multiple Single System Redundancy Bill of Materials Table 5-2 Required Optional Product Number Product Description Notes Engineering System 1 6ES BF13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS IE WXP 1 LCD MONITOR, 19" 1 POWER CABLE 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 6GK AA00 SIMATIC NET, CP1623 PCI EXPRESS 1) 1 6ES XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 2) 1 6ES AF17-0YA5 SOFTWARE PCS 7 ENG AS/OS UNLIMITED, 600 PO AS RT, WITHOUT OS RUNTIME 1 6GK HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 4) 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT Operator System 2 6ES BF13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS IE WXP 2 LCD MONITOR, 19" 2 POWER CABLE 2 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 2 6GK AA00 SIMATIC NET, CP1623 PCI EXPRESS 1) 1 6ES XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 2) 1 6ES AB17-2YA0 SOFTWARE PCS 7 SINGLE STATION REDUNDANCY V PO 3) 7) 2 6GK HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 4) 2 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Terminal Bus 2 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 5) 6 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 2 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 5) 8 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 1 6ES CM33-1CB0 CONTROLLER AS H; 4 MB; AC10A W/RED. PS 6) OPT; 2x9 SLOT RACK; 100 PO AS RT 3 6ES BA00-0XB5 PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100) V /236

35 Multiple OS Single Stations System NOTE 1) Required if a redundant Plant Bus network is selected 2) Required if a redundant Terminal Bus is selected 3) Initial number of POs can be increased using Power packs 4) Required if redundant Plant Bus or redundant Automation System is selected 5) Scalance switch requires 24VDC power supply (not listed) 6) AS H Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available 7) Redundant Single Station is supplied with a RS-232 serial connection cable. In case of a larger distance between the redundant systems an Ethernet connection can be used instead. This requires additional Ethernet Network Interface cards in the systems V /236

36 Multiple OS Single Stations System 5.3 Multiple OS Single System Dual Monitor Figure 5-3 Plant Bus V /236

37 Multiple OS Single Stations System Multiple Single System Dual Monitor Bill of Materials Table 5-3 Required Optional Product Number Product Description Notes Engineering and Operator System 1 6ES AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS BCE WXP 2 LCD MONITOR, 19" 1 POWER CABLE 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 6ES XX04-1XE0 COMPUTER MULTI VGA 2-SCREEN CARD 1) 1 6ES AF17-0YA5 SOFTWARE PCS 7 ENG AS/OS UNLIMITED, 600 PO AS RT, WITHOUT OS RUNTIME 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT Operator System 2 6ES AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS BCE WXP 4 LCD MONITOR, 19" 2 POWER CABLE 2 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 2 6ES XX04-1XE0 COMPUTER MULTI VGA 2-SCREEN CARD 1) 2 6ES AB17-0YA0 SOFTWARE PCS 7 SINGLE STATION V PO 2) 2 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Terminal Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 3) 3 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 3) 4 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 1 6ES CJ10-3BB0 PCS 7 SINGLE AS CPU 416-3PN WITH 4MB RAM 4) MEMORY CARD, 100 PO AS RT 3 6ES BA00-0XB5 PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100) NOTE 1) Quad Multi-VGA is available, number of monitors must be increased accordingly 2) Initial number of POs can be increased using Power packs 3) Scalance switch requires 24VDC power supply (not listed) 4) AS 416-3IE Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available V /236

38 Client-Server System 6 Client-Server System Client Server System For medium to large systems the client server architecture of SIMATIC PCS 7 offers many benefits. Central real-time and historical data management, easy deployment of application changes and minimizing costs are features offered by client server systems. The basic system consists of one Operator System (OS) Server and two or more Operator System (OS) Clients. The Engineering System (ES) connects to both terminal bus and Plant Bus to allow you to download changes to both OS and Automation Systems (AS). If desired, the engineering system can be used as an OS client when no engineering tasks are performed. Operation on Server If you operate no more than four OS clients on an OS server, you can use the OS server as an operator control and monitoring station. Redundancy Dual Monitor SIMATIC PCS 7 supports redundancy at all levels by introducing a second OS Server and the OS redundancy software. The access of OS clients to real-time and historical data and the storage of historical data is redundant and provides higher availability. Optionally the system supports redundancy at the terminal bus, Plant Bus, Automation System and field levels. Operator System Clients can be equipped with a Multi-VGA graphics card 2 Screens or 4 Screens allowing for up to four monitors to be connected to an Operator System Client. You can decide if a Multi-VGA card is used for each Operator System Client. Web Server A dedicated Operator System Client can be equipped with SIMATIC PCS 7 Web Server software, allowing up to 50 Web Clients to perform monitoring and control tasks simultaneously. The concurrent server based licensing of the Web Server allows many more than 50 users to access the Web Server over time. NOTE An Operator System Server supports up to 32 Operator System Clients V /236

39 Client-Server System 6.1 Client-Server System Figure 6-1 V /236

40 Client-Server System Client Server System Bill of Materials Table 6-1 Required Optional Product Number Product Description Notes Engineering System 1 6ES AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS BCE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES AF17-0YA5 SOFTWARE PCS 7 ENG AS/OS UNLIMITED, 600 PO AS RT, WITHOUT OS RUNTIME 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT Operator System Server 1 6ES CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER BCE SVR03 1 LCD MONITOR, 19" 5) 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES BC17-0YA0 SOFTWARE PCS 7 OS SERVER 2000 PO 1) Operator System Client 2 6ES EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT WXP 2 LCD MONITOR, 19" 2 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 2 POWER CABLE 2 6ES CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 2 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Terminal Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 4 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 4 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 2 6ES CJ10-3BB0 PCS 7 SINGLE AS CPU 416-3PN WITH 4MB RAM 3) MEMORY CARD, 100 PO AS RT 2 6ES BA00-0XB5 PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100) 4) 1 6ES BB00-0XB5 PCS7, SOFTWARE, RUNTIME LICENSE AS (PO 1000) 4) V /236

41 Client-Server System NOTE 1) Initial number of POs can be increased using Power packs 2) Scalance switch requires 24VDC power supply (not listed) 3) AS 416-3IE Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available 4) AS PO RT License expanded to a total of 2000 PO by adding 1200 PO, based on, 600 PO included in ES, 100 PO included in each AS 5) Monitor for engineering and maintenance only V /236

42 Client-Server System 6.2 Client-Server System Operation on Engineering System and Operator System Server Figure 6-2 Plant Bus V /236

43 Client-Server System Client-Server System Operation on Engineering System and Operator System Server Bill of Materials Table 6-2 Required Optional Product Number Product Description Notes Engineering System 1 6ES AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS BCE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES AF17-0YA5 SOFTWARE PCS 7 ENG AS/OS UNLIMITED, 600 PO AS RT, WITHOUT OS RUNTIME 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT 1 6ES CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 2) Operator System Server 1 6ES CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER BCE SVR03 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES BC17-0YA0 SOFTWARE PCS 7 OS SERVER 2000 PO 1) Terminal Bus 1 6XV RH60 CABLE IE TP XP CORD RJ45/RJ45 6 M Plant Bus 2 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 1 6ES CJ10-3BB0 PCS 7 SINGLE AS CPU 416-3PN WITH 4MB RAM 3) MEMORY CARD, 100 PO AS RT 3 6ES BA00-0XB5 PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100) 4) 1 6ES BB00-0XB5 PCS7, SOFTWARE, RUNTIME LICENSE AS (PO 1000) 4) NOTE 1) Initial number of POs can be increased using Power packs 2) Maximum number of OS Clients with operation on OS Server is 3, an OS Client with Dual Monitor counts as 2 OS Clients. In total a maximum of 4 monitors can be controlled by an OS Server with operation. 3) AS 416-3IE Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available 4) AS PO RT License expanded to total 2000 PO based on, 600 PO included in ES, 100 PO included in AS V /236

44 Client-Server System 6.3 Client-Server System Operation on Server Architecture Figure 6-3 Plant Bus V /236

45 Client-Server System Client-Server System Operation on Server Bill of Materials Table 6-3 Required Optional Product Number Product Description Notes Engineering System 1 6ES AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS BCE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES AF17-0YA5 SOFTWARE PCS 7 ENG AS/OS UNLIMITED, 600 PO AS RT, WITHOUT OS RUNTIME 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT Operator System Server 1 6ES CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER BCE SVR03 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES BC17-0YA0 SOFTWARE PCS 7 OS SERVER 2000 PO 1) 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Operator System Client 3 6ES EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT 2) WXP 3 LCD MONITOR, 19" 3 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 3 POWER CABLE 3 6ES CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 3 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Terminal Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 3) 5 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 3) 4 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 2 6ES CJ10-3BB0 PCS 7 SINGLE AS CPU 416-3PN WITH 4MB RAM 4) MEMORY CARD, 100 PO AS RT 2 6ES BA00-0XB5 PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100) 5) 1 6ES BB00-0XB5 PCS7, SOFTWARE, RUNTIME LICENSE AS (PO 1000) 5) V /236

46 Client-Server System NOTE 1) Initial number of POs can be increased using Power packs 2) Maximum number of OS Clients with operation on OS Server is 3, an OS Client with Dual Monitor counts as 2 OS Clients. In total a maximum of 4 monitors can be controlled by an OS Server with operation. 3) Scalance switch requires 24VDC power supply (not listed) 4) AS 416-3IE Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available 5) AS PO RT License expanded to total 2000 PO based on, 600 PO included in ES, 100 PO included in each AS V /236

47 Client-Server System 6.4 Client-Server System Operation on redundant Server Architecture Figure 6-4 Plant Bus V /236

48 Client-Server System Client-Server System Operation on redundant Server Bill of Materials Table 6-4 Required Optional Product Number Product Description Notes Engineering System 1 6ES AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS BCE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES AF17-0YA5 SOFTWARE PCS 7 ENG AS/OS UNLIMITED, 600 PO AS RT, WITHOUT OS RUNTIME 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT Operator System Server 2 6ES CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER BCE SVR03 2 LCD MONITOR, 19" 2 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 2 POWER CABLE 1 6ES BC17-2YA0 SOFTWARE PCS 7 OS SERVER REDUNDANCY 2000 PO 2 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Operator System Client 2 6ES EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT WXP 2 LCD MONITOR, 19" 2 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 2 POWER CABLE 2 6ES CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 2 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Terminal Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 3) 5 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 3) 4 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 2 6ES CJ10-3BB0 PCS 7 SINGLE AS CPU 416-3PN WITH 4MB RAM 4) MEMORY CARD, 100 PO AS RT 2 6ES BA00-0XB5 PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100) 5) 1 6ES BB00-0XB5 PCS7, SOFTWARE, RUNTIME LICENSE AS (PO 1000) 5) 1) 6) 2) V /236

49 Client-Server System NOTE 1) Initial number of POs can be increased using Power packs 2) Maximum number of OS Clients with operation on redundant OS Server is 2, an OS Client with Dual Monitor counts as 2 OS Clients 3) Scalance switch requires 24VDC power supply (not listed) 4) AS 416-3IE Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available 5) AS PO RT License expanded to total 2000 PO based on, 600 PO included in ES, 100 PO included in each AS 6) Redundant OS Server is supplied with a RS-232 serial connection cable. In case of a larger distance between the redundant systems an Ethernet connection can be used instead. This requires additional Ethernet Network Interface cards in the systems V /236

50 Client-Server System 6.5 Client-Server System Redundancy Figure 6-5 Plant Bus V /236

51 Client-Server System Client-Server System Redundancy Bill of Materials Table 6-5 Required Optional Product Number Product Description Notes Engineering System 1 6ES BF13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS IE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES AF17-0YA5 SOFTWARE PCS 7 ENG AS/OS UNLIMITED, 600 PO AS RT, WITHOUT OS RUNTIME 1 6GK AA00 SIMATIC NET, CP1623 PCI EXPRESS 1) 1 6GK HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 4) 1 6ES XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 2) 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT Operator System Server 2 6ES DE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER IE SVR03 2 LCD MONITOR, 19" 8) 2 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 2 POWER CABLE 1 6ES BC17-2YA0 SOFTWARE PCS 7 OS SERVER REDUNDANCY V PO 2 6GK AA00 SIMATIC NET, CP1623 PCI EXPRESS 1) 2 6GK HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 4) 2 6ES XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 2) Operator System Client 2 6ES EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT WXP 2 LCD MONITOR, 19" 2 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 2 POWER CABLE 2 6ES XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 2) 2 6ES CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 2 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Terminal Bus 2 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 5) 12 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 2 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 5) 10 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M 3) 9) V /236

52 Client-Server System Required Optional Product Number Product Description Notes Automation System 2 6ES CM33-1CB0 CONTROLLER AS H; 4 MB; AC10A W/RED. PS 7) OPT; 2x9 SLOT RACK; 100 PO AS RT 2 6ES BA00-0XB5 PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100) 6) 1 6ES BB00-0XB5 PCS7, SOFTWARE, RUNTIME LICENSE AS (PO 1000) 6) NOTE 1) Required if a redundant Plant Bus network is selected 2) Required if a redundant Terminal Bus is selected 3) Initial number of POs can be increased using Power packs 4) Required if redundant Plant Bus or redundant Automation System is selected 5) Scalance switch requires 24VDC power supply (not listed) 6) AS PO RT License expanded to total 2000 PO based on, 600 PO included in ES, 100 PO included in each AS 7) AS H Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available 8) Monitor for engineering and maintenance only 9) Redundant OS Server is supplied with a RS-232 serial connection cable. In case of a larger distance between the redundant systems an Ethernet connection can be used instead. This requires additional Ethernet Network Interface cards in the systems V /236

53 Client-Server System 6.6 Client-Server System Web Server Figure 6-6 V /236

54 Client-Server System Client-Server System Web Server Bill of Materials Table 6-6 Required Optional Product Number Product Description Notes Engineering System 1 6ES AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS BCE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES AF17-0YA5 SOFTWARE PCS 7 ENG AS/OS UNLIMITED, 600 PO AS RT, WITHOUT OS RUNTIME 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT Operator System Server 1 6ES CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER BCE SVR03 1 LCD MONITOR, 19" 6) 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES BC17-0YA0 SOFTWARE PCS 7 OS SERVER 2000 PO 1) Operator System Client 1 6ES EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION V /236

55 Client-Server System Required Optional Product Number Product Description Notes Web Server 1 6ES CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER BCE SVR03 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 1 6ES GA17-2YB0 SOFTWARE PCS 7 WEB SVR (3 Clients) 2) Terminal Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 3) 7 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 3) 4 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 2 6ES CJ10-3BB0 PCS 7 SINGLE AS CPU 416-3PN WITH 4MB RAM 4) MEMORY CARD, 100 PO AS RT 2 6ES BA00-0XB5 PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100) 5) 1 6ES BB00-0XB5 PCS7, SOFTWARE, RUNTIME LICENSE AS (PO 1000) 5) NOTE Laptops used as Web Clients have not been listed Wireless LAN used to connect laptops has not been listed 1) Initial number of POs can be increased using Power packs 2) Initial number of Web Clients can be increased using Power packs 3) Scalance switch requires 24VDC power supply (not listed) 4) AS 416-3IE Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available 5) AS PO RT License expanded to total 2000 PO based on, 600 PO included in ES, 100 PO included in each AS 6) Monitor for engineering and maintenance only V /236

56 Client-Server System 6.7 Client-Server System with DataMonitor Server Figure 6-7 V /236

57 Client-Server System Client-Server System DataMonitor Server Bill of Materials Table 6-7 Required Optional Product Number Product Description Notes Engineering System 1 6ES AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS BCE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES AF17-0YA5 SOFTWARE PCS 7 ENG AS/OS UNLIMITED, 600 PO AS RT, WITHOUT OS RUNTIME 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT Operator System Server 1 6ES CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER BCE SVR03 1 LCD MONITOR, 19" 6) 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES BC17-0YA0 SOFTWARE PCS 7 OS SERVER 2000 PO 1) Operator System Client 1 6ES EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION V /236

58 Client-Server System Required Optional Product Number Product Description Notes DataMonitor Server 1 6ES CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER BCE SVR03 2) 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 1 6AV DN07-0AX0 WINCC DATAMONITOR V7.0 (3 CLIENTS) Terminal Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 3) 7 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 3) 4 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 2 6ES CJ10-3BB0 PCS 7 SINGLE AS CPU 416-3PN WITH 4MB RAM 4) MEMORY CARD, 100 PO AS RT 2 6ES BA00-0XB5 PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100) 5) 1 6ES BB00-0XB5 PCS7, SOFTWARE, RUNTIME LICENSE AS (PO 1000) 5) NOTE Laptops used as DataMonitoring Clients have not been listed Wireless LAN used to connect laptops has not been listed 1) Initial number of POs can be increased using power packs 2) Installation of DataMonitor Server: - Restore DVD (Windows Server 2003) - Software DataMonitor Server - Licences of OS Client and DataMonitor Server 3) Scalance switch requires 24VDC power supply (not listed) 4) AS 416-3IE Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available 5) AS PO RT License expanded to total 2000 PO based on, 600 PO included in ES, 100 PO included in each AS 6) Monitor for engineering and maintenance only V /236

59 Client-Server System 6.8 Client-Server System with Terminal Server Figure 6-8 V /236

60 Client-Server System Client-Server System mit Terminal Server Bill of Materials Table 6-8 Required Optional Product Number Product Description Notes Engineering System 1 6ES AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS BCE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES AF17-0YA5 SOFTWARE PCS 7 ENG AS/OS UNLIMITED, 600 PO AS RT, WITHOUT OS RUNTIME 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT Operator System Server 1 6ES CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER BCE SVR03 1 LCD MONITOR, 19" 6) 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES BC17-0YA0 SOFTWARE PCS 7 OS SERVER 2000 PO 1) Operator System Client 1 6ES EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION V /236

61 Client-Server System Required Optional Product Number Product Description Notes Web Server 1 6ES CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER BCE SVR03 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 1 6ES GA17-2YB0 SOFTWARE PCS 7 WEB SVR (3 Clients) 2) Terminal Server 1 6ES CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS 2) SERVER BCE SVR03 INCL: 5 CAL 1 LCD MONITOR, 19" 1) 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1) 1 POWER CABLE Terminal Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 3) 7 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 3) 4 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 2 6ES CJ10-3BB0 PCS 7 SINGLE AS CPU 416-3PN WITH 4MB RAM 4) MEMORY CARD, 100 PO AS RT 2 6ES BA00-0XB5 PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100) 5) 1 6ES BB00-0XB5 PCS7, SOFTWARE, RUNTIME LICENSE AS (PO 1000) 5) NOTE Laptops used as Terminal Clients have not been listed Wireless LAN used to connect laptops has not been listed 1) Initial number of POs can be increased using power packs 2) Initial number of Terminal Clients can be increased using power packs 3) Scalance switch requires 24VDC power supply (not listed) 4) AS 416-3IE Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available 5) AS PO RT License expanded to total 2000 PO based on, 600 PO included in ES, 100 PO included in each AS 6) Monitor for engineering and maintenance only V /236

62 Client-Server System 6.9 Client-Server System Dual Monitor Figure 6-9 Plant Bus V /236

63 Client-Server System Client-Server System Dual Monitor Bill of Materials Table 6-9 Required Optional Product Number Product Description Notes Engineering System 1 6ES AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS BCE WXP 2 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES AF17-0YA5 SOFTWARE PCS 7 ENG AS/OS UNLIMITED, 600 PO AS RT, WITHOUT OS RUNTIME 1 6ES XX04-1XE0 COMPUTER MULTI VGA 2-SCREEN CARD 1) 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT Operator System Server 1 6ES CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER BCE SVR03 1 LCD MONITOR, 19" 6) 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES BC17-0YA0 SOFTWARE PCS 7 OS SERVER 2000 PO 2) Operator System Client 2 6ES EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT WXP 4 LCD MONITOR, 19" 2 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 2 POWER CABLE 2 6ES CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 2 6ES XX04-1XE0 COMPUTER MULTI VGA 2-SCREEN CARD 1) 2 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Terminal Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 3) 4 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 3) 4 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 2 6ES CJ10-3BB0 PCS 7 SINGLE AS CPU 416-3PN WITH 4MB RAM 4) MEMORY CARD, 100 PO AS RT 2 6ES BA00-0XB5 PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100) 5) 1 6ES BB00-0XB5 PCS7, SOFTWARE, RUNTIME LICENSE AS (PO 1000) 5) V /236

64 Client-Server System NOTE 1) Quad Multi-VGA is available, number of monitors must be increased accordingly 2) Initial number of POs can be increased using power packs 3) Scalance switch requires 24VDC power supply (not listed)) 4) AS 416-3IE Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available 5) AS PO RT License expanded to total 2000 PO based on, 600 PO included in ES, 100 PO included in each AS 6) Monitor for engineering and maintenance only V /236

65 Client-Server System 6.10 Client-Server System Multi-User Engineering Figure 6-10 Plant Bus V /236

66 Client-Server System Client-Server System Multi-user Engineering Bill of Materials Table 6-10 Required Optional Product Number Product Description Notes Engineering System Server 1 6ES CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER BCE SVR03 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES AF17-0YA5 SOFTWARE PCS 7 ENG AS/OS UNLIMITED, 600 PO AS RT, WITHOUT OS RUNTIME 1) 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT Engineering System Client 2 6ES AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS BCE WXP 2 LCD MONITOR, 19" 2 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 2 POWER CABLE 2 6ES AF17-0YA5 SOFTWARE PCS 7 ENG V7.0 AS UNLIMITED Operator System Server 1 6ES CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER BCE SVR03 1 LCD MONITOR, 19" 6) 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES BC17-0YA0 SOFTWARE PCS 7 OS SERVER 2000 PO 2) Operator System Client 2 6ES EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT WXP 2 LCD MONITOR, 19" 2 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 2 POWER CABLE 2 6ES CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 2 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Terminal Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 3) 6 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 3) 6 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M V /236

67 Client-Server System Required Optional Product Number Product Description Notes Automation System 2 6ES CJ10-3BB0 PCS 7 SINGLE AS CPU 416-3PN WITH 4MB RAM 4) MEMORY CARD, 100 PO AS RT 2 6ES BA00-0XB5 PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100) 5) 1 6ES BB00-0XB5 PCS7, SOFTWARE, RUNTIME LICENSE AS (PO 1000) 5) NOTE 1) Only Engineering System Server is equipped with OS Engineering toolset 2) Initial number of POs can be increased using power packs 3) Scalance switch requires 24VDC power supply (not listed)) 4) AS 416-3IE Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available 5) AS PO RT License expanded to total 2000 PO based on, 600 PO included in ES, 100 PO included in each AS 6) Monitor for engineering and maintenance only V /236

68 Multi-Server 7 Multi-Server Multi-Server System For large systems the multi-server architecture of SIMATIC PCS 7 allows the implementation of large distributed systems. In this case multiple Operator System (OS) Servers, single or redundant, are used to connect a large number of Operator System (OS) Clients to real-time and historical data. One or more Engineering Systems (ES) connect to both terminal bus and Plant Bus to allow the download of changes to both OS and Automation Systems (AS). If desired, the engineering system can be used as an OS client when no engineering tasks are performed. Redundant Bus The availability of the connection between the OS Servers and the AS s, as well as between the OS Servers and the OS Clients, can be increased by means of redundant interfaces and network components. NOTE An OS Server supports up to 32 OS Clients The number of OS Clients in the system can exceed 32, however, each OS Server supports up to 32 OS Clients The maximum number of OS Servers in a system can be 12, an OS Client can connect to 12 OS servers V /236

69 Multi-Server 7.1 Multi-Server Single Bus System Architecture Figure 7-1 Plant Bus V /236

70 Multi-Server Multi-Server Single Bus System Bill of Materials Table 7-1 Required Optional Product Number Product Description Notes Engineering System 1 6ES BF13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS IE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6GK HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 1) 1 6ES AF17-0YA5 SOFTWARE PCS 7 ENG AS/OS UNLIMITED, 600 PO AS RT, WITHOUT OS RUNTIME 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT Operator System Server 4 6ES DE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER IE SVR03 4 LCD MONITOR, 19" 6) 4 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 4 POWER CABLE 4 6GK HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 1) 2 6ES BD17-2YA0 SOFTWARE PCS 7 OS SERVER REDUNDANCY V PO 2) 7) Operator System Client 5 6ES EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT WXP 5 LCD MONITOR, 19" 5 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 5 POWER CABLE 5 6ES CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 5 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Terminal Bus 2 6GK BA00-2AA3 SWITCH MANAGED IE X216 10/100MBIT/S 3) 12 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 2 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 3) 11 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 2 6ES CM33-1CB0 CONTROLLER AS H; AC 10A for 120/230V10A, 4) 4MB W/RED. PS OPT; 2x9 SLOT RACK, 100 PO AS RT 2 6ES BA00-0XB5 PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100) 5) 2 6ES BB00-0XB5 PCS7, SOFTWARE, RUNTIME LICENSE AS (PO 1000) 5) V /236

71 Multi-Server NOTE 1) Required for redundant Automation System 2) Initial number of POs can be increased using Power packs 3) Scalance switch requires 24VDC power supply (not listed) 4) AS H Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available 5) AS PO RT License expanded to total 3000 PO based on, 600 PO included in ES, 100 PO included in each AS 6) Monitor for engineering and maintenance only 7) Redundant OS Server is supplied with a RS-232 serial connection cable. In case of a larger distance between the redundant systems an Ethernet connection can be used instead. This requires additional Ethernet Network Interface cards in the systems V /236

72 Multi-Server 7.2 Multi-Server Redundant Bus System Architecture Figure 7-2 V /236

73 Multi-Server Multi-Server Redundant Bus System Bill of Materials Table 7-2 Required Optional Product Number Product Description Notes Engineering System 1 6ES BF13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS IE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES AF17-0YA5 SOFTWARE PCS 7 ENG AS/OS UNLIMITED, 600 PO AS RT, WITHOUT OS RUNTIME 1 6GK AA00 SIMATIC NET, CP1623 PCI EXPRESS 1 6GK HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 1 6ES XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT Operator System Server 4 6ES DE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER IE SVR03 4 LCD MONITOR, 19" 5) 4 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 4 POWER CABLE 4 6GK AA00 SIMATIC NET, CP1623 PCI EXPRESS 4 6GK HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 4 6ES XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 2 6ES BD17-2YA0 SOFTWARE PCS 7 OS SERVER REDUNDANCY V PO Operator System Client 5 6ES EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT WXP 5 LCD MONITOR, 19" 5 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 5 POWER CABLE 5 6ES XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 5 6ES CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 5 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Terminal Bus 2 6GK BA00-2AA3 SWITCH MANAGED IE X216 10/100MBIT/S 2) 4 6GK BA00-2BA3 SCALANCE X204 IRT, 10/100 Mbit/s RJ XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 2 6GK BA00-2AA3 SWITCH MANAGED IE X216 10/100MBIT/S 2) 16 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M 1) 6) V /236

74 Multi-Server Required Optional Product Number Product Description Notes Automation System 2 6ES CM33-1GB0 CONTROLLER AS H; AC 10A for 120/230V10A, 3) 4MB W/RED. PS OPT; 2x9 SLOT RACK, 100 PO AS RT 2 6ES BA00-0XB5 PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100) 4) 2 6ES BB00-0XB5 PCS7, SOFTWARE, RUNTIME LICENSE AS (PO 1000) 4) NOTE 1) Initial number of POs can be increased using Power packs 2) Scalance switch requires 24VDC power supply (not listed) 3) AS H Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available 4) AS PO RT License expanded to total 3000 PO based on, 600 PO included in ES, 100 PO included in each AS 5) Monitor for engineering and maintenance only 6) Redundant OS Server is supplied with a RS-232 serial connection cable. In case of a larger distance between the redundant systems an Ethernet connection can be used instead. This requires additional Ethernet Network Interface cards in the systems V /236

75 SIMATIC BATCH 8 SIMATIC BATCH SIMATIC BATCH SIMATIC PCS 7 standard software for ISA-88 Recipe Management and Batch processing tasks is SIMATIC BATCH. SIMATIC BATCH is based on scalable and modular software that can be deployed across all SIMATIC PCS 7 architectures. SIMATIC BATCH deploys a client-server architecture as standard with clients for recipe editing and batch control. SIMATIC BATCH clients can run on SIMATIC PCS 7 Single Station, Server and Client systems as well as on PC s with no other SIMATIC PCS 7 software installed. Starter System The smallest system that supports SIMATIC BATCH is the Single Station architecture; all functions, engineering, operation and batch control are installed on a single computer. Batch phases and operations execute in the Automation System. Client-Server Medium size systems that support multiple users and do not require redundancy are implemented with Client-Server systems. SIMATIC BATCH follows the Operator System architecture seamlessly by distribution of Batch Server and Client applications on the equivalent Operator System Computers. Client-Server Redundant If redundancy is required and the number of servers must be kept at a minimum, SIMATIC BATCH allows deployment of a redundant Batch Server on the pair of redundant Operator System Server Computers. Client-Multi-Server Redundant For large and high-performance applications the SIMATIC PCS 7 Client-Server architecture allows for distribution of applications on multiple computers. In this case the Batch Server and OS Server run on two independent computers. Each of them can be made redundant providing maximum availability. The OS clients computers can run the Batch Client application and look at both OS Server and Batch Server seamlessly. If necessary the OS Client and Batch Client application can also run on separate computers. V /236

76 SIMATIC BATCH 8.1 SIMATIC BATCH Single Station Figure 8-1 Plant Bus V /236

77 SIMATIC BATCH SIMATIC BATCH Single Station Architecture Bill of Materials Table 8-1 Required Optional Product Number Product Description Notes Engineering, Operator System and Batch Server 1 6ES AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS BCE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES AB17-0YA5 SOFTWARE PCS 7 ENG AS/OS 1000 PO AS AND OS 1) RT 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES SA17-0YB0 SOFTWARE SIMATIC BATCH BASIC PACKAGE 10 4) TEILANLAGEN 1 6ES BX17-2YB5 SOFTWARE SIMATIC BATCH PLANNING 1 6ES FX17-2YB0 SOFTWARE SIMATIC BATCH HIERARCHICAL RECIPE 1 6ES GX17-2YB0 SOFTWARE SIMATIC BATCH ROP LIBRARY 1 6ES HX17-2YB0 SOFTWARE SIMATIC BATCH SEPARATION PROCEDURE FORMULA Plant Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 2 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 1 6ES EK03-5DB0 CONTROLLER AS417-4, AC120/230V10A, 16MB, 9 SLOT RACK, 100 PO AS RT 3) NOTE 1) Initial number of POs can be increased using power packs 2) Scalance switch requires 24VDC power supply (not listed) 3) AS Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available 4) Initial number of units can be increased using Power packs V /236

78 SIMATIC BATCH 8.2 SIMATIC BATCH Client-Server Figure 8-2 Plant Bus V /236

79 SIMATIC BATCH SIMATIC BATCH Client-Server Bill of Materials Table 8-2 Required Optional Product Number Product Description Notes Engineering System 1 6ES AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS BCE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES AF17-0YA5 SOFTWARE PCS 7 ENG AS/OS UNLIMITED, 600 PO AS RT, WITHOUT OS RUNTIME 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT Operator System, Batch Server 1 6ES CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER BCE SVR03 1 LCD MONITOR, 19" 6) 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES BC17-0YA0 SOFTWARE PCS 7 OS SERVER 2000 PO 1) 1 6ES SA17-0YB0 SOFTWARE SIMATIC BATCH BASIC PACKAGE 10 5) TEILANLAGEN 6ES FX17-2YB0 SOFTWARE SIMATIC BATCH HIERARCHICAL RECIPE 6ES GX17-2YB0 SOFTWARE SIMATIC BATCH ROP LIBRARY 6ES HX17-2YB0 SOFTWARE SIMATIC BATCH SEPARATION PROCEDURE FORMULA Operator System, Batch Client 3 6ES EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT WXP 3 LCD MONITOR, 19" 3 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 3 POWER CABLE 3 6ES CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 3 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 2 1 6ES LX17-2YB5 SOFTWARE SIMATIC BATCH BATCHCC 7) 1 6ES BX17-2YB5 SOFTWARE SIMATIC BATCH PLANNING Terminal Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 5 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 4 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M V /236

80 SIMATIC BATCH Required Optional Product Number Product Description Notes Automation System 2 6ES EK03-5DB0 CONTROLLER AS417-4, AC120/230V10A, 16MB, 9 3) SLOT RACK, 100 PO AS RT 2 6ES BA00-0XB5 PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100) 4) 1 6ES BB00-0XB5 PCS7, SOFTWARE, RUNTIME LICENSE AS (PO 1000) 4) NOTE 1) Initial number of POs can be increased using Power packs 2) Scalance switch requires 24VDC power supply (not listed) 3) AS Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available 4) AS PO RT License expanded to total 2000 PO based on, 600 PO included in ES, 100 PO included in each AS 5) Initial number of units can be increased using Power packs 6) Monitor for engineering and maintenance only 7) One BatchCC license is included in Batch Basic Package V /236

81 SIMATIC BATCH 8.3 SIMATIC BATCH Client-Server Redundant Architecture Figure 8-3 V /236

82 SIMATIC BATCH SIMATIC BATCH Client-Server Redundant Bill of Materials Table 8-3 Required Optional Product Number Product Description Notes Engineering System 1 6ES BF13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS IE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES AF17-0YA5 SOFTWARE PCS 7 ENG AS/OS UNLIMITED, 600 PO AS RT, WITHOUT OS RUNTIME 1 6GK AA00 SIMATIC NET, CP1623 PCI EXPRESS 1) 1 6GK HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 4) 1 6ES XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 2) 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT Operator System, Batch Server 2 6ES DE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER IE SVR03 2 LCD MONITOR, 19" 10) 2 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 2 POWER CABLE 1 6ES BC17-2YA0 SOFTWARE PCS 7 OS SERVER REDUNDANCY V7.0 3) 2000 PO 2 6GK AA00 SIMATIC NET, CP1623 PCI EXPRESS 1) 2 6GK HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 4) 2 6ES XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 2) 2 A5E DESKTOP ADAPTER NETWORK CARD 9) 1 6XV RH60 CABLE IE TP XP CORD RJ45/RJ45 6 M 2 6ES SA17-0YB0 SOFTWARE SIMATIC BATCH BASIC PACKAGE 10 TEILANLAGEN 2 6ES FX17-2YB0 SOFTWARE SIMATIC BATCH HIERARCHICAL RECIPE 2 6ES GX17-2YB0 SOFTWARE SIMATIC BATCH ROP LIBRARY 2 6ES HX17-2YB0 SOFTWARE SIMATIC BATCH SEPARATION PROCEDURE FORMULA Operator System, Batch Client 2 6ES EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT WXP 2 LCD MONITOR, 19" 2 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 2 POWER CABLE 2 6ES XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 2) 2 6ES CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 2 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 2 6ES LX17-2YB5 SOFTWARE SIMATIC BATCH BATCHCC 11) 1 6ES BX17-2YB5 SOFTWARE SIMATIC BATCH PLANNING 8) V /236

83 SIMATIC BATCH Required Optional Product Number Product Description Notes Terminal Bus 2 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 5) 12 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 2 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 5) 10 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 2 6ES CM33-1GB0 CONTROLLER AS H; AC 10A for 120/230V10A, 7) 4MB W/RED. PS OPT; 2x9 SLOT RACK, 100 PO AS RT 2 6ES BA00-0XB5 PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100) 6) 1 6ES BB00-0XB5 PCS7, SOFTWARE, RUNTIME LICENSE AS (PO 1000) 6) NOTE 1) Required if a redundant Plant Bus network is selected 2) Required if a redundant Terminal Bus is selected 3) Initial number of POs can be increased using Power packs 4) Required if redundant Plant Bus or redundant Automation System is selected 5) Scalance switch requires 24VDC power supply (not listed) 6) AS PO RT License expanded to total 2000 PO based on, 600 PO included in ES, 100 PO included in each AS 7) AS H Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available 8) Initial number of units can be increased using Power packs 9) Additional network cards required for redundancy switchover 10) Monitor for engineering and maintenance only 11) BatchCC licenses are included in the Batch Basic Packages V /236

84 SIMATIC BATCH 8.4 SIMATIC BATCH Multi-Server Figure 8-4 V /236

85 SIMATIC BATCH SIMATIC BATCH Multi-Server Bill of Materials Table 8-4 Required Optional Product Number Product Description Notes Engineering System 1 6ES BF13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS 1) IE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6GK HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 1) 1 6ES AF17-0YA5 SOFTWARE PCS 7 ENG AS/OS UNLIMITED, 600 PO AS RT, WITHOUT OS RUNTIME 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT Operator System Server 4 6ES DE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS 1) SERVER IE SVR03 4 LCD MONITOR, 19" 8) 4 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 4 POWER CABLE 4 6GK HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 1) 2 6ES BD17-2YA0 SOFTWARE PCS 7 OS SERVER REDUNDANCY V PO 2) 10) Batch Server 2 6ES CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS 7) SERVER BCE SVR03 2 LCD MONITOR, 19 8) 2 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 2 POWER CABLE 1 6XV RH60 CABLE IE TP XP CORD RJ45/RJ45 6 M 2 6ES SA17-0YB0 SOFTWARE SIMATIC BATCH BASIC PACKAGE 10 TEILANLAGEN 2 6ES FX17-2YB0 SOFTWARE SIMATIC BATCH HIERARCHICAL RECIPE 2 6ES GX17-2YB0 SOFTWARE SIMATIC BATCH ROP LIBRARY 6) V /236

86 SIMATIC BATCH Required Optional Product Number Product Description Notes Operator System, Batch Client 5 6ES EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT WXP 5 LCD MONITOR, ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 5 POWER CABLE 5 6ES CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 5 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 3 2 6ES LX17-2YB5 SOFTWARE SIMATIC BATCH BATCHCC 9) 1 6ES BX17-2YB5 SOFTWARE SIMATIC BATCH PLANNING Terminal Bus 2 6GK BA00-2AA3 SWITCH MANAGED IE X216 10/100MBIT/S 3) 14 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 2 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 3) 10 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 2 6ES CM33-1CB0 CONTROLLER AS H; AC 10A for 120/230V10A, 4) 4MB W/RED. PS OPT; 2x9 SLOT RACK, 100 PO AS RT 2 6ES BA00-0XB5 PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100) 5) 2 6ES BB00-0XB5 PCS7, SOFTWARE, RUNTIME LICENSE AS (PO 1000) 5) V /236

87 SIMATIC BATCH NOTE 1) Required for redundant Automation System 2) Initial number of POs can be increased using Power packs 3) Scalance switch requires 24VDC power supply (not listed) 4) AS H Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available 5) AS PO RT License expanded to total 3000 PO based on, 600 PO included in ES, 100 PO included in each AS 6) Initial number of units can be increased using Power packs 7) Second Network card used for redundancy switchover 8) Monitor for engineering and maintenance only 9) BatchCC licenses are included in the Batch Basic Packages 10) Redundant OS Server is supplied with a RS-232 serial connection cable. In case of a larger distance between the redundant systems an Ethernet connection can be used instead. This requires additional Ethernet Network Interface cards in the systems V /236

88 Route Control 9 Route Control SIMATIC Route Control A unique option within SIMATIC PCS 7 is the industry-proven software that makes managing, controlling and monitoring material transports a breeze, SIMATIC Route Control. The route control software adapts the configured device layer and allows engineering of partial transfer routes via its productive engineering tool. The configuration is downloaded in the Route Control Server to make it available for requests from the Automation Systems. Upon request, complete routes are downloaded to the Automation System where they are executed by standard Route Control Function Blocks. Starter System The smallest system that supports all Route Control functions is the Single Station System. Route Control Engineering, Server and Client functionality are concentrated in one computer and run in parallel with the Operator System. Client-Server Medium size systems that support multiple users and do not require redundancy are implemented with Client-Server systems. SIMATIC Route Control follows the Operator System architecture seamlessly by distribution of Route Control Server and Client applications on the equivalent Operator System Computers. Client-Server Redundant If redundancy is required and the number of servers must be kept at a minimum, SIMATIC Route Control allows deployment of a redundant Route Control Server on the both of the redundant Operator System Server computers. Client-Multi-Server Redundant For large and high-performance applications the SIMATIC PCS 7 Client-Server architecture allows for distribution of applications on multiple computers. In this case the Route Control Server and OS Server run on two independent computers. Each of them can be made redundant providing maximum availability. The OS clients computers can run the Route Control Client application and look at both OS Server and Route Control Server seamlessly. If necessary the OS Client and Route Control Client application can also run on separate computers. V /236

89 Route Control 9.1 Route Control Single Station System Figure 9-1 Plant Bus V /236

90 Route Control Route Control Single Station System Bill of Materials Table 9-1 Required Optional Product Number Product Description Notes Engineering, Operator System Route Control Server 1 6ES AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS BCE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES AB17-0YA5 SOFTWARE PCS 7 ENG AS/OS 1000 PO AS AND OS RT 1) 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-0YB5 SOFTWARE ROUTE CONTROL ENGINEERING 1 6ES FA17-0YB0 SOFTWARE ROUTE CONTROL SERVER - 30 WAYS 4) 1 6ES EX17-0YB5 SOFTWARE ROUTE CONTROL CONTROL CENTER Plant Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 2 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 1 6ES DH03-3BB0 CONTROLLER AS416-3, AC120/230V10A, 8MB, 9 Slot Rack, 100 PO AS RT 3) NOTE 1) Initial number of POs can be increased using Power packs 2) Scalance switch requires 24VDC power supply (not listed) 3) AS Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available 4) Initial number of active routes can be increased using Power packs V /236

91 Route Control 9.2 Route Control Client-Server System Figure 9-2 Plant Bus V /236

92 Route Control Route Control Client-Server System Bill of Materials Table 9-2 Required Optional Product Number Product Description Notes Engineering System 1 6ES AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS BCE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES AF17-0YA5 SOFTWARE PCS 7 ENG AS/OS UNLIMITED, 600 PO AS RT, WITHOUT OS RUNTIME 1 6ES DX17-0YB5 SOFTWARE ROUTE CONTROL ENGINEERING 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT Operator System, Route Control Server 1 6ES CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER BCE SVR03 1 LCD MONITOR, 19" 6) 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES BC17-0YA0 SOFTWARE PCS 7 OS SERVER 2000 PO 1) 1 6ES FA17-0YB0 SOFTWARE ROUTE CONTROL SERVER - 30 WAYS 5) Operator System, Route Control Client 3 6ES EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT WXP 3 LCD MONITOR, 19" 3 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 3 POWER CABLE 3 6ES CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 3 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 3 6ES EX17-0YB5 SOFTWARE ROUTE CONTROL CONTROL CENTER Terminal Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 5 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 4 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 2 6ES DH03-3BB1 CONTROLLER AS416-3, AC120/230V10A, 8MB, 9 Slot 3) Rack, 100 PO AS RT 2 6ES BA00-0XB5 PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100) 4) 1 6ES BB00-0XB5 PCS7, SOFTWARE, RUNTIME LICENSE AS (PO 1000) 4) V /236

93 Route Control NOTE 1) Initial number of POs can be increased using Power packs 2) Scalance switch requires 24VDC power supply (not listed) 3) AS 416-3IE Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available 4) AS PO RT License expanded to total 2000 PO based on, 600 PO included in ES, 100 PO included in each AS 5) Initial number of active routes can be increased using Power packs 6) Monitor for engineering and maintenance only V /236

94 Route Control 9.3 Route Control Client-Server Redundant Architecture Figure 9-3 V /236

95 Route Control Route Control Client-Server Redundant Bill of Materials Table 9-3 Required Optional Product Number Product Description Notes Engineering System 1 6ES BF13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS IE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES AF17-0YA5 SOFTWARE PCS 7 ENG AS/OS UNLIMITED, 600 PO AS RT, WITHOUT OS RUNTIME 1 6GK AA00 SIMATIC NET, CP1623 PCI EXPRESS 1) 1 6GK HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 4) 1 6ES XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 2) 1 6ES DX17-0YB5 SOFTWARE ROUTE CONTROL ENGINEERING 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT Operator System, Route Control Server 2 6ES DE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER IE SVR03 2 LCD MONITOR, 19" 9) 2 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 2 POWER CABLE 1 6ES BC17-2YA0 SOFTWARE PCS 7 OS SERVER REDUNDANCY V7.0 3) 2000 PO 2 6GK AA00 SIMATIC NET, CP1623 PCI EXPRESS 1) 2 6GK HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 4) 2 6ES XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 2) 2 A5E DESKTOP ADAPTER NETWORK CARD 10) 1 6XV RH60 CABLE IE TP XP CORD RJ45/RJ45 6 M 2 6ES FA17-0YB0 SOFTWARE ROUTE CONTROL SERVER - 30 WAYS 8) Operator System, Route Control Client 2 6ES EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT WXP 2 LCD MONITOR, 19" 2 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 2 POWER CABLE 2 6ES XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 2) 2 6ES CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 2 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 2 6ES EX17-0YB5 SOFTWARE ROUTE CONTROL CONTROL CENTER Terminal Bus 2 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 5) 12 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M V /236

96 Route Control Required Optional Product Number Product Description Notes Plant Bus 2 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 5) 12 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 1 6ES CM33-1CB0 AS H; AC 10A for 120/230V10A, 4MB W/RED. 7) PS OPT; 2x9 SLOT RACK 3 6ES BA00-0XB5 PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100) 6) 1 6ES BB00-0XB5 PCS7, SOFTWARE, RUNTIME LICENSE AS (PO 1000) 6) NOTE 1) Required if a redundant Plant Bus network is selected 2) Required if a redundant Terminal Bus is selected 3) Initial number of POs can be increased using Power packs 4) Required if redundant Plant Bus or redundant Automation System is selected 5) Scalance switch requires 24VDC power supply (not listed) 6) AS PO RT License expanded to total 2000 PO based on, 600 PO included in ES, 100 PO included in each AS 7) AS H Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available 8) Initial number of active routes can be increased using Power packs 9) Monitor for engineering and maintenance only 10) Additional network cards required for redundancy switchover V /236

97 Route Control 9.4 Route Control Multi-Server Figure 9-4 V /236

98 Route Control Route Control Multi-Server Bill of Materials Table 9-4 Required Optional Product Number Product Description Notes Engineering System 1 6ES BF13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS 1) IE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6GK HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 1) 1 6ES AF17-0YA5 SOFTWARE PCS 7 ENG AS/OS UNLIMITED, 600 PO AS RT, WITHOUT OS RUNTIME 1 6ES DX17-0YB5 SOFTWARE ROUTE CONTROL ENGINEERING 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT Operator System Server 4 6ES DE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS 1) SERVER IE SVR03 4 LCD MONITOR, 19" 7) 4 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 4 POWER CABLE 4 6GK HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 1) 2 6ES BD17-2YA0 SOFTWARE PCS 7 OS SERVER REDUNDANCY V PO 2) 9) Route Control Server 2 6ES DE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER IE SVR03 2 LCD MONITOR, 19 7) 2 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 2 POWER CABLE 2 A5E DESKTOP ADAPTER NETWORK CARD 8) 1 6XV RH60 CABLE IE TP XP CORD RJ45/RJ45 6 M 2 6GK HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 1) 2 6ES FA17-0YB0 SOFTWARE ROUTE CONTROL SERVER - 30 WAYS 6) Operator System, Route Control Client 5 6ES EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT WXP 5 LCD MONITOR, ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 5 POWER CABLE 5 6ES CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 5 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 5 6ES EX17-0YB5 SOFTWARE ROUTE CONTROL CONTROL CENTER V /236

99 Route Control Required Optional Product Number Product Description Notes Terminal Bus 2 6GK BA00-2AA3 SWITCH MANAGED IE X216 10/100MBIT/S 3) 14 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 2 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 3) 13 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 2 6ES CM33-1CB0 CONTROLLER AS H; AC 10A for 120/230V10A, 4) 4MB W/RED. PS OPT; 2x9 SLOT RACK, 100 PO AS RT 2 6ES BA00-0XB5 PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100) 5) 2 6ES BB00-0XB5 PCS7, SOFTWARE, RUNTIME LICENSE AS (PO 1000) 5) NOTE 1) Required for redundant Automation System 2) Initial number of POs can be increased using Power packs 3) Scalance switch requires 24VDC power supply (not listed) 4) AS H Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available 5) AS PO RT License expanded to total 3000 PO based on, 600 PO included in ES, 100 PO included in each AS 6) Initial number of units can be increased using Power packs 7) Monitor for engineering and maintenance only 8) Additional network cards required for redundancy switchover 9) Redundant OS Server is supplied with a RS-232 serial connection cable. In case of a larger distance between the redundant systems an Ethernet connection can be used instead. This requires additional Ethernet Network Interface cards in the systems V /236

100 Route Control and SIMATIC BATCH 10 Route Control and SIMATIC BATCH Route Control and SIMATIC BATCH For Batch applications which require transparent material transport between Units, SIMATIC PCS 7 supports integration of SIMATIC BATCH and Route Control in a single system. The ISA-88 based Recipe Management and Batch processing software SIMATIC BATCH, will integrate seamless with Route Control allowing material transfers to be controlled from Recipe Phases in the Control Recipe. Both SIMATIC BATCH and Route Control can be applied to systems scaled from starter size to distributed client-server architectures. Starter System The smallest system is the Single Station architecture; all functions, engineering, operation, batch and route control are installed on a single computer. Batch phases and operations, as well as material transports execute in the Automation System. Client-Server Medium size systems that support multiple users and do not require redundancy are implemented with Client-Server systems. SIMATIC BATCH and Route Control follow the Operator System architecture seamlessly by distribution of Batch and Route Control Server and Client applications on the equivalent Operator System Computers. Client-Server Redundant If redundancy is required and the number of servers must be kept at a minimum, SIMATIC BATCH and Route Control can be deployed on a pair of redundant Operator System Server Computers. Combining three redundant functions on two servers. Client-Multi-Server Redundant For large and high-performance applications the SIMATIC PCS 7 Client-Server architecture allows for distribution of applications on multiple computers. In this case the BatchServer, Route Control Server and OS Server run on two or three independent computers. Each of them can be made redundant providing maximum availability. The OS clients computers can run the Batch and Route Control Client applications and look at the distributed OS, Batch and Route Control Servers seamlessly. If necessary the OS Client, Route Control and Batch Client applications can also run on separate computers. V /236

101 Route Control and SIMATIC BATCH 10.1 Route Control and SIMATIC BATCH Single Station System Figure 10-1 Plant Bus V /236

102 Route Control and SIMATIC BATCH Route Control and SIMATIC BATCH Single Station System Bill of Materials Table 10-1 Required Optional Product Number Product Description Notes Engineering, Operator System, Route Control and Batch Server 1 6ES AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS BCE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES AB17-0YA5 SOFTWARE PCS 7 ENG AS/OS 1000 PO AS AND OS RT 1) 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-0YB5 SOFTWARE ROUTE CONTROL ENGINEERING 1 6ES FA17-0YB0 SOFTWARE ROUTE CONTROL SERVER - 30 WAYS 4) 1 6ES EX17-0YB5 SOFTWARE ROUTE CONTROL CONTROL CENTER 1 6ES SA17-0YB0 SOFTWARE SIMATIC BATCH BASIC PACKAGE 10 TEILANLAGEN 5) 1 6ES BX17-2YB5 SOFTWARE SIMATIC BATCH PLANNING 1 6ES FX17-2YB0 SOFTWARE SIMATIC BATCH HIERARCHICAL RECIPE 1 6ES GX17-2YB0 SOFTWARE SIMATIC BATCH ROP LIBRARY 1 6ES HX17-2YB0 SOFTWARE SIMATIC BATCH SEPARATION PROCEDURE FORMULA Plant Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 2 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 1 6ES EK03-3DB0 CONTROLLER AS417-4, AC120/230V10A, 16MB, 9 Slot Rack, 100 PO AS RT 3) NOTE 1) Initial number of POs can be increased using Power packs 2) Scalance switch requires 24VDC power supply (not listed) 3) AS Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available 4) Initial number of active routes can be increased using Power packs 5) Initial number of Units can be increased using Power packs V /236

103 Route Control and SIMATIC BATCH 10.2 Route Control and SIMATIC BATCH Client-Server System Figure 10-2 Plant Bus V /236

104 Route Control and SIMATIC BATCH Route Control and SIMATIC BATCH Client-Server System Bill of Materials Table 10-2 Required Optional Product Number Product Description Notes Engineering System 1 6ES AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS BCE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES AF17-0YA5 SOFTWARE PCS 7 ENG AS/OS UNLIMITED, 600 PO AS RT, WITHOUT OS RUNTIME 1 6ES DX17-0YB5 SOFTWARE ROUTE CONTROL ENGINEERING 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT Operator System, Route Control and Batch Server 1 6ES CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER BCE SVR03 1 LCD MONITOR, 19" 6) 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES BC17-0YA0 SOFTWARE PCS 7 OS SERVER 2000 PO 1) 1 6ES FA17-0YB0 SOFTWARE ROUTE CONTROL SERVER - 30 WAYS 5) 1 6ES SA17-0YB0 SOFTWARE SIMATIC BATCH BASIC PACKAGE 10 5) TEILANLAGEN 1 6ES FX17-2YB0 SOFTWARE SIMATIC BATCH HIERARCHICAL RECIPE 1 6ES GX17-2YB0 SOFTWARE SIMATIC BATCH ROP LIBRARY 1 6ES HX17-2YB0 SOFTWARE SIMATIC BATCH SEPARATION PROCEDURE FORMULA Operator System, Route Control and Batch Client 3 6ES EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT WXP 3 LCD MONITOR, 19" 3 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 3 POWER CABLE 3 6ES CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 3 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 3 6ES EX17-0YB5 SOFTWARE ROUTE CONTROL CONTROL CENTER 2 1 6ES LX17-2YB5 SOFTWARE SIMATIC BATCH BATCHCC 7) 1 6ES BX17-2YB5 SOFTWARE SIMATIC BATCH PLANNING Terminal Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 5 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 4 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M V /236

105 Route Control and SIMATIC BATCH Required Optional Product Number Product Description Notes Automation System 2 6ES EK03-3DB0 CONTROLLER AS417-4, AC120/230V10A, 16MB, 9 3) Slot Rack, 100 PO AS RT 2 6ES BA00-0XB5 PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100) 4) 1 6ES BB00-0XB5 PCS7, SOFTWARE, RUNTIME LICENSE AS (PO 1000) 4) NOTE 1) Initial number of POs can be increased using Power packs 2) Scalance switch requires 24VDC power supply (not listed) 3) AS Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available 4) AS PO RT License expanded to total 2000 PO based on, 600 PO included in ES, 100 PO included in each AS 5) Initial number of active routes and units can be increased using Power packs 6) Monitor for engineering and maintenance only 7) BatchCC is included in Batch Basic Package V /236

106 Route Control and SIMATIC BATCH 10.3 Route Control and SIMATIC BATCH Client-Server Redundant Figure 10-3 Plant Bus V /236

107 Route Control and SIMATIC BATCH Route Control and SIMATIC BATCH Client-Server Redundant Bill of Materials Table 10-3 Required Optional Product Number Product Description Notes Engineering System 1 6ES BF13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS IE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES AF17-0YA5 SOFTWARE PCS 7 ENG AS/OS UNLIMITED, 600 PO AS RT, WITHOUT OS RUNTIME 1 6GK AA00 SIMATIC NET, CP1623 PCI EXPRESS 1) 1 6GK HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 4) 1 6ES XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 2) 1 6ES DX17-0YB5 SOFTWARE ROUTE CONTROL ENGINEERING 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT Operator System, Route Control and Batch Server 2 6ES DE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER IE SVR03 2 LCD MONITOR, 19" 10) 2 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 2 POWER CABLE 1 6ES BC17-2YA0 SOFTWARE PCS 7 OS SERVER REDUNDANCY V7.0 3) 2000 PO 2 6GK AA00 SIMATIC NET, CP1623 PCI EXPRESS 1) 2 6GK HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 4) 2 6ES XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 3) 2 A5E DESKTOP ADAPTER NETWORK CARD 9) 1 6XV RH60 CABLE IE TP XP CORD RJ45/RJ45 6 M 2 6ES FA17-0YB0 SOFTWARE ROUTE CONTROL SERVER - 30 WAYS 8) 2 6ES SA17-0YB0 SOFTWARE SIMATIC BATCH BASIC PACKAGE 10 TEILANLAGEN 2 6ES FX17-2YB0 SOFTWARE SIMATIC BATCH HIERARCHICAL RECIPE 2 6ES GX17-2YB0 SOFTWARE SIMATIC BATCH ROP LIBRARY 8) V /236

108 Route Control and SIMATIC BATCH Required Optional Product Number Product Description Notes Operator System, Route Control and Batch Client 2 6ES EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT WXP 2 LCD MONITOR, 19" 2 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 2 POWER CABLE 2 6ES XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 3) 2 6ES CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 2 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 2 6ES EX17-0YB5 SOFTWARE ROUTE CONTROL CONTROL CENTER 2 6ES LX17-2YB5 SOFTWARE SIMATIC BATCH BATCHCC 11) 1 6ES BX17-2YB5 SOFTWARE SIMATIC BATCH PLANNING Terminal Bus 2 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 5) 12 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 2 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 5) 12 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 2 6ES CM33-1CB0 CONTROLLER AS H; AC 10A for 120/230V10A, 7) 4MB W/RED. PS OPT; 2x9 SLOT RACK, 100 PO AS RT 2 6ES BA00-0XB5 PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100) 6) 1 6ES BB00-0XB5 PCS7, SOFTWARE, RUNTIME LICENSE AS (PO 1000) 6) V /236

109 Route Control and SIMATIC BATCH NOTE 1) Required if a redundant Plant Bus network is selected 2) Required if a redundant Terminal Bus is selected 3) Initial number of POs can be increased using Power packs 4) Required if redundant Plant Bus or redundant Automation System is selected 5) Scalance switch requires 24VDC power supply (not listed) 6) AS PO RT License expanded to total 2000 PO based on, 600 PO included in ES, 100 PO included in each AS 7) AS H Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available 8) Initial number of active Routes and units can be increased using Power packs 9) Additional network cards required for redundancy switchover 10) Monitor for engineering and maintenance only 11) BatchCC is included in Batch Basic Packages V /236

110 Route Control and SIMATIC BATCH 10.4 Route Control and SIMATIC BATCH Multi-Server Figure 10-4 Plant Bus V /236

111 Route Control and SIMATIC BATCH Route Control and SIMATIC BATCH Multi-Server Bill of Materials Table 10-4 Required Optional Product Number Product Description Notes Engineering System 1 6ES BF13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS 1) IE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6GK HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 1) 1 6ES AF17-0YA5 SOFTWARE PCS 7 ENG AS/OS UNLIMITED, 600 PO AS RT, WITHOUT OS RUNTIME 1 6ES DX17-0YB5 SOFTWARE ROUTE CONTROL ENGINEERING 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT Operator System Server 4 6ES DE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS 1) SERVER IE SVR03 4 LCD MONITOR, 19" 7) 4 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 4 POWER CABLE 4 6GK HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 1) 2 6ES BD17-2YA0 SOFTWARE PCS 7 OS SERVER REDUNDANCY V PO 2) 9) Route Control and Batch Server 2 6ES DE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER IE SVR03 2 LCD MONITOR, 19 7) 2 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 2 POWER CABLE 2 6GK HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 1) 2 A5E DESKTOP ADAPTER NETWORK CARD 8) 1 6XV RH60 CABLE IE TP XP CORD RJ45/RJ45 6 M 2 6ES FA17-0YB0 SOFTWARE ROUTE CONTROL SERVER - 30 WAYS 6) 2 6ES SA17-0YB0 SOFTWARE SIMATIC BATCH BASIC PACKAGE 10 6) TEILANLAGEN 2 6ES FX17-2YB0 SOFTWARE SIMATIC BATCH HIERARCHICAL RECIPE 2 6ES GX17-2YB0 SOFTWARE SIMATIC BATCH ROP LIBRARY 2 6ES HX17-2YB0 SOFTWARE SIMATIC BATCH SEPARATION PROCEDURE FORMULA V /236

112 Route Control and SIMATIC BATCH Required Optional Product Number Product Description Notes Operator System, Route Control and Batch Client 5 6ES EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT WXP 5 LCD MONITOR, ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 5 POWER CABLE 5 6ES CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 5 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 5 6ES EX17-0YB5 SOFTWARE ROUTE CONTROL CONTROL CENTER 3 2 6ES LX17-2YB5 SOFTWARE SIMATIC BATCH BATCHCC 1 6ES BX17-2YB5 SOFTWARE SIMATIC BATCH PLANNING Terminal Bus 2 6GK BA00-2AA3 SWITCH MANAGED IE X216 10/100MBIT/S 3) 14 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 2 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 3) 13 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 2 6ES CM33-1CB0 CONTROLLER AS H; AC 10A for 120/230V10A, 4) 4MB W/RED. PS OPT; 2x9 SLOT RACK, 100 PO AS RT 2 6ES BA00-0XB5 PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100) 5) 2 6ES BB00-0XB5 PCS7, SOFTWARE, RUNTIME LICENSE AS (PO 1000) 5) V /236

113 Route Control and SIMATIC BATCH NOTE 1) Required for redundant Automation System 2) Initial number of POs can be increased using Power packs 3) Scalance switch requires 24VDC power supply (not listed) 4) AS H Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available 5) AS PO RT License expanded to total 3000 PO based on, 600 PO included in ES, 100 PO included in each AS 6) Initial number of active routes and units can be increased using Power packs 7) Monitor for engineering and maintenance only 8) Additional network cards required for redundancy switchover 9) Redundant OS Server is supplied with a RS-232 serial connection cable. In case of a larger distance between the redundant systems an Ethernet connection can be used instead. This requires additional Ethernet Network Interface cards in the systems V /236

114 SIMATIC PDM 11 SIMATIC PDM SIMATIC PDM Configuration of HART, PROFIBUS PA and PROFIBUS DP devices, based on the open EDDL (Electronic Device Description Language) is easy by means of the Process Device Manager or SIMATIC PDM. SIMATIC PDM also is the basis for diagnostics and asset management functionality and is fully integrated in the SIMATIC PCS 7 Engineering and Operator System. Stand-alone If full integration of SIMATIC PDM is not required then the stand-alone version can be installed on a standard computer and connected to the PROFIBUS DP Field Bus. With this setup engineering and maintenance tasks on any HART, PROFIBUS PA and PROFIBUS DP device can be performed. SIMATIC PDM with SIMATIC Field PG via Plantbus Workshop Setup Starter System With SIMATIC PDM and a SIMATIC Field PG you can parametrice and service a high number of Field devices is used in a PCS 7 plant more comfortable. If the usage of PDM is limited to parameterization of instruments in a workshop then connection to a DP/PA coupler provides easy access to individual Field Devices. It is economical to implement the fully integrated version of SIMATIC PDM for a system that has as few as 100 Inputs and Outputs. All engineering and maintenance functionality is available through seamless connectivity to HART, PROFIBUS PA and PROFIBUS DP devices that are connected to the SIMATIC PCS 7 BOX RTX system. Single Station When deployed in a Single Station Engineering and Operator System, PDM is connected to Field Devices via the Ethernet Plant Bus and the routing functionality of the Automation System. Client-Server For medium and large size systems, with or without redundant Servers, PDM is installed on the Engineering System and connects to Field Devices via the Ethernet Plant Bus and the routing functionality of the Automation System. Non PCS 7 DP Masters Ethernet to PROFIBUS connectivity, and via that route, seamless connectivity to Field Devices, is available for systems that employ a PROFIBUS DP Master other V /236

115 SIMATIC PDM than a SIMATIC PCS 7 Automation System. By integrating PDM in STEP 7 larger numbers of Field Devices can be managed in a comprehensive way and their data can be archived and versioned in the same way SIMATIC PCS 7 does. V /236

116 SIMATIC PDM 11.1 SIMATIC PDM Stand-Alone System Figure 11-1 V /236

117 SIMATIC PDM SIMATIC PDM Stand-Alone System Bill of Materials Table 11-1 Required Optional Product Number Product Description Notes Laptop PDM 1 6GK AA00 CP5512 COMMUNICATION PROCESSOR PC CARD 1) 1 6GK AA01 CP5611 A2 COMMUNICATION PROCESSOR PCI CARD 3)2 BIT) 1) 1 6ES AX06-0YA5 SIMATIC PDM BASIC INCL. 4 TAGS / 1 USER 1) NOTE SIMATIC PCS 7 Single Station System is not listed 1) For Desktop PC system use CP5611 A2 (listed as optional) V /236

118 SIMATIC PDM 11.2 SIMATIC PDM with SIMATIC Field PG via Plantbus Figure 11-2 Field PG PDM V /236

119 SIMATIC PDM SIMATIC PDM with SIMATIC Field PG via Plantbus Bill of Materials Table 11-2 Required Optional Product Number Product Description Notes Laptop PDM 1 6ES JX06-2YA5 SIMATIC PDM, SOFTWARE SERVICE V6.0 (128 TAGS) 1 6ES CX06-2YB5 SIMATIC PDM, SOFTWARE PDM ROUTING S ) Notice For this configuration you can use Service Laptops as well. These Laptops have to provide an Etherned interface which is ISO capable (MAC Adress) NOTE 1) Can be extended with Power Packs V /236

120 SIMATIC PDM 11.3 SIMATIC PDM Workshop Set-up Figure 11-3 V /236

121 SIMATIC PDM SIMATIC PDM Workshop Set-up Bill of Materials Table 11-3 Required Optional Product Number Product Description Notes Laptop PDM 1 6GK AA00 CP5512 COMMUNICATION PROCESSOR PC CARD 1) 1 6GK AA01 CP5611 A2 COMMUNICATION PROCESSOR PCI CARD 3)2 BIT) 1) 1 6ES JX06-0YA5 SIMATIC PDM BASIC INCL. 128TAGS 1 6ES AC83-0XA0 FIELD DEVICE LINK DP/PA COUPLER FDC NON EX-VERSION 2) NOTE Field Bus components except DP/PA Coupler are not listed. 1) For Desktop PC system use CP5611 A2 (listed as optional) 2) FDC DP/PA Coupler requires 24 VDC Power Supply (not listed) V /236

122 SIMATIC PDM 11.4 SIMATIC PDM and PCS 7 Starter System Figure 11-4 V /236

123 SIMATIC PDM SIMATIC PDM and PCS 7 Starter System Bill of Materials Table 11-4 Required Optional Product Number Product Description Notes Engineering, PDM, Operator and Automation System 1 6ES AA00-0AA0 SIMATIC PCS 7 BOX RTX V7.1 ALL-IN-ONE SYSTEM (ES, OS AND AS) 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 LCD MONITOR, 19" 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES LX06-0YA5 SIMATIC PDM PCS 7 V6.0 INCL. INTEGRATION STEP7/PCS 7, 128 TAGS 1) 2) NOTE 1) Please use the PCS 7 BOX configurator, because the PCS 7 BOX is available in different configurations, e. g. DC 24 V or AC 110/230 V. 2) Number of Tags can be increased using Power packs V /236

124 SIMATIC PDM 11.5 SIMATIC PDM and PCS 7 Single Station System Figure 11-5 Plant Bus V /236

125 SIMATIC PDM SIMATIC PDM and PCS 7 Single Station System Bill of Materials Table 11-5 Required Optional Product Number Product Description Notes Engineering, PDM and Operator System 1 6ES AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS BCE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES AB17-0YA5 SOFTWARE PCS 7 ENG AS/OS 1000 PO AS AND OS RT 1) 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES LX06-0YA5 SIMATIC PDM PCS 7 V6.0 INCL. INTEGRATION STEP7/PCS 7, 128 TAGS 5) Plant Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 2 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 1 6ES CJ10-3BB0 PCS 7 SINGLE AS CPU 416-3PN WITH 4MB RAM MEMORY CARD, 100 PO AS RT NOTE 1) Initial number of POs can be increased using Power packs 3) 6) 2) Scalance switch requires 24VDC power supply (not listed) 3) AS 416-3IE Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available 4) Initial number of units can be increased using Power packs 5) Number of Tags can be increased using Power packs 6) AS412/414/ H and AS412/414/ H Controllers require CP443-5 Ext PROFIBUS Communication Modules for PDM Routing V /236

126 SIMATIC PDM 11.6 SIMATIC PDM and PCS 7 Client-Server System Figure 11-6 Plant Bus V /236

127 SIMATIC PDM SIMATIC PDM and PCS 7 Client-Server System Bill of Materials Table 11-6 Required Optional Product Number Product Description Notes Engineering System 1 6ES AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS BCE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES AF17-0YA5 SOFTWARE PCS 7 ENG AS/OS UNLIMITED, 600 PO AS RT, WITHOUT OS RUNTIME 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT 1 6ES LX06-0YA5 SIMATIC PDM PCS 7 V6.0 INCL. INTEGRATION STEP7/PCS 7, 128 TAGS 6) Operator System Server 1 6ES CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER BCE SVR03 1 LCD MONITOR, 19" 7) 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES BC17-0YA0 SOFTWARE PCS 7 OS SERVER 2000 PO 1) Operator System Client 3 6ES EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT WXP 3 LCD MONITOR, 19" 3 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 3 POWER CABLE 3 6ES CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 3 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Terminal Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 5 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 4 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 2 6ES CJ10-3BB0 PCS 7 SINGLE AS CPU 416-3PN WITH 4MB RAM MEMORY CARD, 100 PO AS RT 3) 7) 2 6ES BA00-0XB5 PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100) 4) V /236

128 SIMATIC PDM NOTE 1) Initial number of POs can be increased using Power packs 2) Scalance switch requires 24VDC power supply (not listed) 3) AS 416-3IE Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available 4) AS PO RT License expanded to total 2000 PO based on, 600 PO included in ES, 100 PO included in each AS 5) Initial number of units can be increased using Power packs 6) Number of Tags can be increased using Power packs 6) Monitor for engineering and maintenance only 7) AS412/414/ H and AS412/414/ H Controllers require CP443-5 Ext PROFIBUS Communication Modules for PDM Routing V /236

129 SIMATIC PDM 11.7 SIMATIC PDM and non-simatic S7 Master Figure 11-7 Plant Bus V /236

130 SIMATIC PDM SIMATIC PDM and non-simatic S7 Master Bill of Materials Table 11-7 Required Optional Product Number Product Description Notes PDM 1 6ES AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS BCE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES CC08-0YA5 SOFTWARE STEP7 V ES KX06-0YA5 SIMATIC PDM S 7 V6.0 INCL. 128 TAGS 2) Plant Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 1) 2 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M 1 6GK AB00 IE/PB LINK MODULE 3) NOTE 1) Scalance switch requires 24VDC power supply (not listed) 2) Number of Tags can be increased using Power packs 3) IE/PB Module requires 24VDC power supply (not listed) V /236

131 Archiving 12 Archiving SIMATIC PCS 7 Archiving Keeping Historical data available for analysis on standard SIMATIC PCS 7 Operator System Clients when the system is aggregating large amounts of data for long periods of time is supported by means of the integrated Central Archive Server. The Central Archive Server gathers historical data from the Operator System Servers and keeps this data available for Operator System clients. For long term archiving historical data from the Central Archive Server can be stored on external media (e.g. Backup Drives or DVD s) and brought back for further analysis. Apart from the OS Client Viewing Tools (Trend Viewer, Alarm Views), the Central Archive Server also provides web-based analysis and exporting tools. With this feature any standard PC can be connected to the Central Archive Server and look at historical data for quick analysis. Client-Server System The Central Archive Server always runs on a separate computer and the PCS 7 hardware used is the same as for the OS Server. All OS Clients can gather data from the Central Archive Server seamlessly, e.g. there is no difference in looking at data from the OS Server or from the Central Archive Server. Redundant OS Server, Single Central Archive Server If redundant operation and monitoring is a requirement but high availability of historical data is not required, then a single Central Archive Server can be connected to a redundant pair of Operator System Servers. Redundant Central Archive Server When high availability of the Historical data is a requirement SIMATIC PCS 7 offers, starting with SIMATIC PCS 7 V7.0 SP1, the option of redundant Central Archive Servers. Storage Plus For small systems it can be sufficient to use a dedicated system for long term archiving and data retrieval. In this case SIMATIC PCS 7 offers an economical solution based on Storage Plus. Installed on a separate PC it creates and manages a long term archive. Data can be retrieved from the long term archive on the separate PC and reviewed and exported through a viewer. V /236

132 Archiving 12.1 Client Server System Figure 12-1 V /236

133 Archiving Client Server System Bill of Materials Table 12-1 Required Optional Product Number Product Description Notes Engineering System 1 6ES AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS BCE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES AF17-0YA5 SOFTWARE PCS 7 ENG AS/OS UNLIMITED, 600 PO AS RT, WITHOUT OS RUNTIME 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT Operator System Server 1 6ES CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER BCE SVR03 1 LCD MONITOR, 19" 6) 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES BC17-0YA0 SOFTWARE PCS 7 OS SERVER 2000 PO 1) Central Archive Server 1 6ES CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER BCE SVR03 1 LCD MONITOR, 19" 6) 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES FA17-0YB0 CENTRAL ARCHIVE SERVER BASIC PACKAGE INCL VARIABLES 5) Operator System Client 2 6ES EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT WXP 2 LCD MONITOR, 19" 2 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 2 POWER CABLE 2 6ES CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 2 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Terminal Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 5 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 4 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M V /236

134 Archiving Required Optional Product Number Product Description Notes Automation System 2 6ES CJ10-3BB0 PCS 7 SINGLE AS CPU 416-3PN WITH 4MB RAM 3) MEMORY CARD, 100 PO AS RT 2 6ES BA00-0XB5 PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100) 4) 1 6ES BB00-0XB5 PCS7, SOFTWARE, RUNTIME LICENSE AS (PO 1000) 4) NOTE 1) Initial number of POs can be increased using Power packs 2) Scalance switch requires 24VDC power supply (not listed) 3) AS 416-3IE Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available 4) AS PO RT License expanded to total 2000 PO based on, 600 PO included in ES, 100 PO included in each AS 5) Number of Variables can be increased using Power packs 6) Monitor for engineering and maintenance only V /236

135 Archiving 12.2 Redundant OS Server, Single Central Archive Server Figure 12-2 Plant Bus V /236

136 Archiving Redundant OS Server, Single Central Archive Server Bill of Materials Table 12-2 Required Optional Product Number Product Description Notes Engineering System 1 6ES BF13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS IE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES AF17-0YA5 SOFTWARE PCS 7 ENG AS/OS UNLIMITED, 600 PO AS RT, WITHOUT OS RUNTIME 1 6GK AA00 SIMATIC NET, CP1623 PCI EXPRESS 1) 1 6GK HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 4) 1 6ES XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 2) 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT Operator System Server 2 6ES DE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER IE SVR03 2 LCD MONITOR, 19" 9) 2 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 2 POWER CABLE 1 6ES BC17-2YA0 SOFTWARE PCS 7 OS SERVER REDUNDANCY V PO 10) 2 6GK AA00 SIMATIC NET, CP1623 PCI EXPRESS 1) 2 6GK HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 4) Central Archive Server 1 6ES CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER BCE SVR03 1 LCD MONITOR, 19" 9) 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES FA17-0YB0 CENTRAL ARCHIVE SERVER BASIC PACKAGE INCL. 8) 1500 VARIABLES 1 6ES XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 2) Operator System Client 2 6ES EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT WXP 2 LCD MONITOR, 19" 2 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 2 POWER CABLE 2 6ES XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 2) 2 6ES CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 2 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 3) V /236

137 Archiving Required Optional Product Number Product Description Notes Terminal Bus 2 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 5) 12 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 2 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 5) 10 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 2 6ES CM33-1CB0 CONTROLLER AS H; AC 10A for 120/230V10A, 7) 4MB W/RED. PS OPT; 2x9 SLOT RACK, 100 PO AS RT 2 6ES BA00-0XB5 PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100) 6) 1 6ES BB00-0XB5 PCS7, SOFTWARE, RUNTIME LICENSE AS (PO 1000) 6) NOTE 1) Required if a redundant Plant Bus network is selected 2) Required if a redundant Terminal Bus is selected 3) Initial number of POs can be increased using Power packs 4) Required if redundant Plant Bus or redundant Automation System is selected 5) Scalance switch requires 24VDC power supply (not listed) 6) AS PO RT License expanded to total 2000 PO based on, 600 PO included in ES, 100 PO included in each AS 7) AS H Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available 8) Number of Variables can be increased using Power packs 9) Monitor for engineering and maintenance only 10) Redundant OS Server is supplied with a RS-232 serial connection cable. In case of a larger distance between the redundant systems an Ethernet connection can be used instead. This requires additional Ethernet Network Interface cards in the systems V /236

138 Archiving 12.3 Redundant OS Server, Redundant Central Archive Server Figure 12-3 Plant Bus V /236

139 Archiving Redundant OS Server, Redundant Central Archive Server Bill of Materials Table 12-3 Required Optional Product Number Product Description Notes Engineering System 1 6ES BF13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS IE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES AF17-0YA5 SOFTWARE PCS 7 ENG AS/OS UNLIMITED, 600 PO AS RT, WITHOUT OS RUNTIME 1 6GK AA00 SIMATIC NET, CP1623 PCI EXPRESS 1) 1 6GK HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 4) 1 6ES XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 2) 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT Operator System Server 2 6ES DE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER IE SVR03 2 LCD MONITOR, 19" 9) 2 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 2 POWER CABLE 1 6ES BC17-2YA0 SOFTWARE PCS 7 OS SERVER REDUNDANCY V PO 10) 2 6GK AA00 SIMATIC NET, CP1623 PCI EXPRESS 1) 2 6GK HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 4) Central Archive Server 2 6ES CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER BCE SVR03 2 LCD MONITOR, 19" 9) 2 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 2 POWER CABLE 1 6AV CF07-0AX0 WINCC/REDUNDANCY V ES AC00-0AA0 RS232 CONNETING CABLE 10M 2 6ES FA17-0YB0 CENTRAL ARCHIVE SERVER BASIC PACKAGE INCL. 8) 1500 VARIABLES 2 6ES XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 2) 3) V /236

140 Archiving Required Optional Product Number Product Description Notes Operator System Client 2 6ES EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT WXP 2 LCD MONITOR, 19" 2 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 2 POWER CABLE 2 6ES XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 2) 2 6ES CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 2 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Terminal Bus 2 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 5) 14 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 2 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 5) 10 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 2 6ES CM33-1CB0 CONTROLLER AS H; AC 10A for 120/230V10A, 7) 4MB W/RED. PS OPT; 2x9 SLOT RACK, 100 PO AS RT 2 6ES BA00-0XB5 PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100) 6) 1 6ES BB00-0XB5 PCS7, SOFTWARE, RUNTIME LICENSE AS (PO 1000) 6) V /236

141 Archiving NOTE 1) Required if a redundant Plant Bus network is selected 2) Required if a redundant Terminal Bus is selected 3) Initial number of POs can be increased using Power packs 4) Required if redundant Plant Bus or redundant Automation System is selected 5) Scalance switch requires 24VDC power supply (not listed) 6) AS PO RT License expanded to total 2000 PO based on, 600 PO included in ES, 100 PO included in each AS 7) AS H Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available 8) Number of Variables can be increased using Power packs 9) Monitor for engineering and maintenance only 10) Redundant OS Server is supplied with a RS-232 serial connection cable. In case of a larger distance between the redundant systems an Ethernet connection can be used instead. This requires additional Ethernet Network Interface cards in the systems V /236

142 Archiving 12.4 Client Server System StoragePlus Figure 12-4 Plant Bus V /236

143 Archiving Client Server System StoragePlus Bill of Material Table 12-4 Required Optional Product Number Product Description Notes Engineering System 1 6ES AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS BCE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES AF17-0YA5 SOFTWARE PCS 7 ENG AS/OS UNLIMITED, 600 PO AS RT, WITHOUT OS RUNTIME 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT Operator System Server 1 6ES CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER BCE SVR03 1 LCD MONITOR, 19" 5) 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES BC17-0YA0 SOFTWARE PCS 7 OS SERVER 2000 PO 1) Operator System Client 2 6ES EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT WXP 2 LCD MONITOR, 19" 2 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 2 POWER CABLE 2 6ES CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 2 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Storage Plus Station 1 6ES AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS BCE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES XC17-2YB0 SIMATIC STORAGEPLUS V1.2 Terminal Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 5 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 4 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M V /236

144 Archiving Required Optional Product Number Product Description Notes Automation System 2 6ES CJ10-3BB0 PCS 7 SINGLE AS CPU 416-3PN WITH 4MB RAM 3) MEMORY CARD, 100 PO AS RT 2 6ES BA00-0XB5 PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100) 4) 1 6ES BB00-0XB5 PCS7, SOFTWARE, RUNTIME LICENSE AS (PO 1000) 4) NOTE 1) Initial number of POs can be increased using Power packs 2) Scalance switch requires 24VDC power supply (not listed) 3) AS 416-3IE Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available 4) AS PO RT License expanded to total 2000 PO based on, 600 PO included in ES, 100 PO included in each AS 5) Monitor for engineering and maintenance only V /236

145 Asset Management 13 Asset Management SIMATIC PCS 7 Asset Management SIMATIC PCS 7 Asset Management functionality provides full diagnostics and maintenance information at your fingertips, fully integrated in the Operator System and with full asset detail information on a dedicated Maintenance Station. Starter System The SIMATIC PCS 7 BOX RTX system supports Engineering, Operator System and full Asset Management functionality for all its connected Field Devices, integrated Automation System and computer. Single Station Connected via an Ethernet Plant Bus, Engineering, Operator System and Asset Management functionality are concentrated on a SIMATIC PCS 7 Single Station System. Asset Management delivers diagnostics and maintenance of all connected Field Devices, Automation System components, Active Networking components and computers. Client-Server (Redundant) In a Client-Server architecture the Asset Management system follows SIMATIC PCS 7 distributed Client-Server structure. The Asset Management System uses standard PCS 7 OS display and alarming. The Maintenance Server functionality is integrated in the OS Server and no additional computer is needed. The OS Clients can access the Maintenance Screens like standard PCS 7 process pictures. For detailed diagnostics and trouble shooting of intelligent field devices the Asset Management System provides additional information on the Maintenance System. V /236

146 Asset Management 13.1 Asset Management Starter System Figure 13-1 V /236

147 Asset Management Asset Management Starter System Bill of Materials Table 13-1 Required Optional Product Number Product Description Notes Engineering, Operator and Automation System 1 6ES AA00-0AA0 SIMATIC PCS 7 BOX RTX V7.1 ALL-IN-ONE SYSTEM (ES, OS AND AS) 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 LCD MONITOR, 19" 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES LX06-0YA5 SIMATIC PDM PCS 7 V6.0 INCL. INTEGRATION STEP7/PCS 7, 128 TAGS 1 6ES GX17-0YB5 ASSET ENGINEERING 1 6ES GB17-0YB0 ASSET RUNTIME BASIC PACKAGE INCL. 100 ASSET TAGS NOTE 1) Please use the PCS 7 BOX configurator, because the PCS 7 BOX is available in different configurations, e. g. DC 24 V or AC 110/230 V. 2) Number of PDM Tags can be increased using Power packs 3) Number of Asset Tags can be increased using Power packs 1) 2) 3) V /236

148 Asset Management 13.2 Asset Management Single Station Figure 13-2 Plant Bus V /236

149 Asset Management Asset Management Single Station Bill of Materials Table 13-2 Required Optional Product Number Product Description Notes Engineering, PDM and Operator System 1 6ES AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS BCE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES AB17-0YA5 SOFTWARE PCS 7 ENG AS/OS 1000 PO AS AND OS 1) RT 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES LX06-0YA5 SIMATIC PDM PCS 7 V6.0 INCL. INTEGRATION 5) STEP7/PCS 7, 128 TAGS 1 6ES GX17-0YB5 ASSET ENGINEERING 1 6ES GB17-0YB0 ASSET RUNTIME BASIC PACKAGE INCL. 100 ASSET TAGS 6) Plant Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 2 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 1 6ES CJ10-3BB0 PCS 7 SINGLE AS CPU 416-3PN WITH 4MB RAM MEMORY CARD, 100 PO AS RT 3) NOTE 1) Initial number of POs can be increased using Power packs 2) Scalance switch requires 24VDC power supply (not listed) 3) AS 416-3IE Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available 4) Initial number of units can be increased using Power packs 5) Number of Tags can be increased using Power packs 6) Number of Asset Tags can be increased using Power packs Asset Management Single Station Sample Calculation The following is a sample calculation of Asset Management Tags, Process Objects and PDM Tags for a given single station configuration. V /236

150 Asset Management The Single Station configuration is comprised of: One ES/OS/MS Single Station 200 PROFIBUS PA Transmitters and Actuators 100 Hart Analog Transmitters and Actuators 32 Foundation Fieldbus Transmitters and Actuators 8 ET200M IO Racks, total of 50 IO modules 80 PROFIBUS DP Slaves with EDDL configuration capability 25 PROFIBUS DP Slaves without EDDL configuration capability 1 AS IE 5 PROFIBUS DP and PA Networking Segments Single Plant Bus, one switch Single Terminal Bus, one switch 120 proces devices with Asset Monitoring functionality The configuration above requires: Table 13-3 Item Count Asset Management Tags Process Objects PDM Tags Computers PROFIBUS PA Hart Foundation FieldBus ET200M IM Bus Interface ET200M modules PROFIBUS DP Slaves - EDDL PROFIBUS DP Slaves no EDDL Automation System Plant Bus Switches Terminal Bus Switches Networks Process Devices Totals V /236

151 Asset Management Asset Management Single Station based on sample calculation Bill of Materials Table 13-4 Required Optional Product Number Product Description Notes Engineering, PDM and Operator System 1 6ES AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS BCE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES AB17-0YA5 SOFTWARE PCS 7 ENG AS/OS 1000 PO AS AND OS 1) RT 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES LX06-0YA5 SIMATIC PDM PCS 7 V6.0 INCL. INTEGRATION STEP7/PCS 7, 128 TAGS 1 6ES XB06-2YD5 SIMATIC PDM POWERPACK VON 128 BIS 512 TAGS 1 6ES XC06-2YD5 SIMATIC PDM POWERPACK VON 512 BIS 1024 TAGS 1 6ES GX17-0YB5 ASSET ENGINEERING 1 6ES GB17-0YB0 ASSET RUNTIME BASIC PACKAGE INCL. 100 ASSET TAGS 5 6ES GB00-2YB0 ASSET RUNTIME POWERPACK 100 ASSET TAGS Plant Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 2 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 1 6ES CJ10-3BB0 PCS 7 SINGLE AS CPU 416-3PN WITH 4MB RAM MEMORY CARD, 100 PO AS RT 3) NOTE 1) Initial number of POs can be increased using Power packs 2) Scalance switch requires 24VDC power supply (not listed) 3) AS 416-3IE Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available V /236

152 Asset Management 13.3 Asset Management Client-Server Figure 13-3 Plant Bus V /236

153 Asset Management Asset Management Client-Server Bill of Materials Table 13-5 Required Optional Product Number Product Description Notes Engineering System 1 6ES AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS BCE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES AF17-0YA5 SOFTWARE PCS 7 ENG AS/OS UNLIMITED, 600 PO AS RT, WITHOUT OS RUNTIME 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT 1 6ES LX06-0YA5 SIMATIC PDM PCS 7 V6.0 INCL. INTEGRATION 6) STEP7/PCS 7, 128 TAGS 1 6ES GX17-0YB5 ASSET ENGINEERING 1 6ES CX17-0YA5 SOFTWARE PCS 7 OS CLIENT Operator System Server Maintenance Server 1 6ES CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER BCE SVR03 1 LCD MONITOR, 19" 7) 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES BB17-0YA0 SOFTWARE PCS 7 OS SERVER 1000 PO 1) 1 6ES GB17-0YB0 ASSET RUNTIME BASIC PACKAGE INCL. 100 ASSET TAGS 8) Operator System Client 3 6ES EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT WXP 3 LCD MONITOR, 19" 3 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 3 POWER CABLE 3 6ES CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 3 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Terminal Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 5 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 4 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 2 6ES CJ10-3BB0 PCS 7 SINGLE AS CPU 416-3PN WITH 4MB RAM 3) MEMORY CARD, 100 PO AS RT 2 6ES BA00-0XB5 PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100) 4) V /236

154 Asset Management NOTE 1) Initial number of POs can be increased using Power packs 2) Scalance switch requires 24VDC power supply (not listed) 3) AS 416-3IE Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available 4) AS PO RT License expanded to total 1000 PO based on, 600 PO included in ES, 100 PO included in each AS 6) Number of Tags can be increased using Power packs 7) Monitor for engineering and maintenance only 8) Number of Asset Tags can be increased using Power packs Asset Management Client-Server Sample Calculation The following is a sample calculation of number of Asset Management Tags, Process Objects and PDM Tags for a given Client - Server configuration Client - Server configuration comprised of: One ES/OS/MS Client Station One OS/MS Server Three OS Clients 300 PROFIBUS PA Transmitters and Actuators 180 Hart Analog Transmitters and Actuators 80 Foundation Fieldbus Transmitters and Actuators 20 ET200M IO Racks, total of 135 IO modules 160 PROFIBUS DP Slaves with EDDL configuration capability 60 PROFIBUS DP Slaves without EDDL configuration capability 2 AS IE 8 PROFIBUS DP and PA Networking Segments Single Plant Bus, one switch Single Terminal Bus, one switch 240 proces devices with Asset Monitoring functionality V /236

155 Asset Management The configuration above requires: Table 13-6 Item Count Asset Management Tags Process Objects PDM Tags Computers PROFIBUS PA Hart Foundation FieldBus ET200M IM Bus Interface ET200M modules PROFIBUS DP Slaves - EDDL PROFIBUS DP Slaves no EDDL Automation System Plant Bus Switches Terminal Bus Switches Networks Process Devices Totals V /236

156 Asset Management Asset Management Client-Server based on sample calculation Bill of Materials Table 13-7 Required Optional Product Number Product Description Notes Engineering System 1 6ES AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS BCE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES AF17-0YA5 SOFTWARE PCS 7 ENG AS/OS UNLIMITED, 600 PO AS RT, WITHOUT OS RUNTIME 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT 1 6ES LX06-0YA5 SIMATIC PDM PCS 7 V6.0 INCL. INTEGRATION STEP7/PCS 7, 128 TAGS 1 6ES XB06-2YD5 SIMATIC PDM POWERPACK VON 128 BIS 512 TAGS 1 6ES XC06-2YD5 SIMATIC PDM POWERPACK VON 512 BIS 1024 TAGS 1 6ES GX17-0YB5 ASSET ENGINEERING 1 6ES CX17-0YA5 SOFTWARE PCS 7 OS CLIENT Operator System Server Maintenance Server 1 6ES CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER BCE SVR03 1 LCD MONITOR, 19" 7) 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES BC17-0YA0 SOFTWARE PCS 7 OS SERVER 2000 PO 1) 1 6ES GB17-0YB0 ASSET RUNTIME BASIC PACKAGE INCL. 100 ASSET TAGS 1 6ES GC00-2YB0 ASSET RUNTIME POWERPACK 1000 ASSET TAGS Operator System Client 3 6ES EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT WXP 3 LCD MONITOR, 19" 3 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 3 POWER CABLE 3 6ES CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 3 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Terminal Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 5 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 4 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M V /236

157 Asset Management Required Optional Product Number Product Description Notes Automation System 2 6ES CJ10-3BB0 PCS 7 SINGLE AS CPU 416-3PN WITH 4MB RAM 3) MEMORY CARD, 100 PO AS RT 2 6ES BA00-0XB5 PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100) 4) 1 6ES BB00-0XB5 PCS7, SOFTWARE, RUNTIME LICENSE AS (PO 1000) 4) NOTE 1) Initial number of POs can be increased using Power packs 2) Scalance switch requires 24VDC power supply (not listed) 3) AS 416-3IE Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available 4) AS PO RT License expanded to total 2000 PO based on, 600 PO included in ES, 100 PO included in each AS 7) Monitor for engineering and maintenance only V /236

158 Asset Management 13.4 Asset Management Client-Server, single Maintenance Server Architecture Figure 13-4 V /236

159 Asset Management Asset Management Client-Server, Single Maintenance Server Bill of Materials Table 13-8 Required Optional Product Number Product Description Notes Engineering System 1 6ES AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS BCE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES AF17-0YA5 SOFTWARE PCS 7 ENG AS/OS UNLIMITED, 600 PO AS RT, WITHOUT OS RUNTIME 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT 1 6ES LX06-0YA5 SIMATIC PDM PCS 7 V6.0 INCL. INTEGRATION STEP7/PCS 7, 128 TAGS 1 6ES GX17-0YB5 ASSET ENGINEERING 1 6ES CX17-0YA5 SOFTWARE PCS 7 OS CLIENT Operator System Server 2 6ES CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER BCE SVR03 2 LCD MONITOR, 19" 7) 2 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 2 POWER CABLE 1 6ES BB17-2YA0 SOFTWARE PCS 7 OS SERVER REDUNDANCY V PO Maintenance Server 1 6ES CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER BCE SVR03 1 LCD MONITOR, 19" 7) 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES BB17-0YA0 SOFTWARE PCS 7 OS SERVER 1000 PO 1) 1 6ES GB17-0YB0 ASSET RUNTIME BASIC PACKAGE INCL. 100 ASSET TAGS 8) Operator System Client 3 6ES EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT WXP 3 LCD MONITOR, 19" 3 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 3 POWER CABLE 3 6ES CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 3 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Terminal Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 7 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M 6) 1) 9) V /236

160 Asset Management Required Optional Product Number Product Description Notes Plant Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 6 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 2 6ES CJ10-3BB0 PCS 7 SINGLE AS CPU 416-3PN WITH 4MB RAM 3) MEMORY CARD, 100 PO AS RT 2 6ES BA00-0XB5 PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100) 4) NOTE 1) Initial number of POs can be increased using Power packs 2) Scalance switch requires 24VDC power supply (not listed) 3) AS 416-3IE Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available 4) AS PO RT License expanded to total 1000 PO based on, 600 PO included in ES, 100 PO included in each AS 6) Number of Tags can be increased using Power packs 7) Monitor for engineering and maintenance only 8) Asset Runtime Notes: Number of Asset Tags can be increased using Power packs Increase in Asset Tags requires increase in AS and OS RT Process objects for the Maintenance Server 9) Redundant OS Server is supplied with a RS-232 serial connection cable. In case of a larger distance between the redundant systems an Ethernet connection can be used instead. This requires additional Ethernet Network Interface cards in the systems V /236

161 Asset Management 13.5 Asset Management Client-Server Redundant Figure 13-5 Plant Bus V /236

162 Asset Management Asset Management Client-Server Redundant Bill of Materials Table 13-9 Required Optional Product Number Product Description Notes Engineering System 1 6ES AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS BCE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES AF17-0YA5 SOFTWARE PCS 7 ENG AS/OS UNLIMITED, 600 PO AS RT, WITHOUT OS RUNTIME 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT 1 6ES LX06-0YA5 SIMATIC PDM PCS 7 V6.0 INCL. INTEGRATION STEP7/PCS 7, 128 TAGS 1 6ES GX17-0YB5 ASSET ENGINEERING 1 6ES CX17-0YA5 SOFTWARE PCS 7 OS CLIENT Operator System Server 2 6ES CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER BCE SVR03 2 LCD MONITOR, 19" 7) 2 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 2 POWER CABLE 1 6ES BB17-2YA0 SOFTWARE PCS 7 OS SERVER REDUNDANCY V PO Operator System Server Maintenance Server 2 6ES CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER BCE SVR03 2 LCD MONITOR, 19" 7) 2 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 2 POWER CABLE 1 6ES BB17-2YA0 SOFTWARE PCS 7 OS SERVER REDUNDANCY V7.0 1) 1000 PO 2 6ES GB17-0YB0 ASSET RUNTIME BASIC PACKAGE INCL. 100 ASSET TAGS Operator System Client 3 6ES EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT WXP 3 LCD MONITOR, 19" 3 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 3 POWER CABLE 3 6ES CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 3 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Terminal Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 6) 1) 9) 9) 8) V /236

163 Asset Management Required Optional Product Number Product Description Notes 8 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 7 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 2 6ES CJ10-3BB0 PCS 7 SINGLE AS CPU 416-3PN WITH 4MB RAM 3) MEMORY CARD, 100 PO AS RT 2 6ES BA00-0XB5 PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100) 4) NOTE 1) Initial number of POs can be increased using Power packs 2) Scalance switch requires 24VDC power supply (not listed) 3) AS 416-3IE Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available 4) AS PO RT License expanded to total 1000 PO based on, 600 PO included in ES, 100 PO included in each AS 6) Number of Tags can be increased using Power packs 7) Monitor for engineering and maintenance only 8) Asset Runtime Notes: Number of Asset Tags can be increased using Power packs Increase in Asset Tags requires increase in AS and OS RT Process objects for the Maintenance Server 9) Redundant OS Server is supplied with a RS-232 serial connection cable. In case of a larger distance between the redundant systems an Ethernet connection can be used instead. This requires additional Ethernet Network Interface cards in the systems Asset Management Client-Server Redundant Sample Calculation The following is a sample calculation of number of Asset Management Tags, Process Objects and PDM Tags for a given redundant Client - Server configuration Redundant Client - Server configuration comprised of: One ES/OS/MS Client Station One pair of OS/MS Servers One pair of OS Servers Three OS Clients V /236

164 Asset Management 300 PROFIBUS PA Transmitters and Actuators 180 Hart Analog Transmitters and Actuators 80 Foundation Fieldbus Transmitters and Actuators 20 ET200M IO Racks, total of 135 IO modules 160 PROFIBUS DP Slaves with EDDL configuration capability 60 PROFIBUS DP Slaves without EDDL configuration capability 2 AS IE 8 PROFIBUS DP and PA Networking Segments Single Plant Bus, one switch Single Terminal Bus, one switch 240 proces devices with Asset Monitoring functionality Table Item Count Asset Management Tags Process Objects Computers PROFIBUS PA Hart Foundation FieldBus ET200M IM Bus Interface ET200M modules PROFIBUS DP Slaves - EDDL PROFIBUS DP Slaves no EDDL Automation System Plant Bus Switches Terminal Bus Switches Networks Process Devices Totals PDM Tags V /236

165 Asset Management Asset Management Client-Server Redundant based on sample calculation Bill of Materials Table Required Optional Product Number Product Description Notes Engineering System 1 6ES AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS BCE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES AF17-0YA5 SOFTWARE PCS 7 ENG AS/OS UNLIMITED, 600 PO AS RT, WITHOUT OS RUNTIME 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT 1 6ES LX06-0YA5 SIMATIC PDM PCS 7 V6.0 INCL. INTEGRATION STEP7/PCS 7, 128 TAGS 1 6ES XB06-2YD5 SIMATIC PDM V6.0 POWERPACK 128 bis 512 TAGS 1 6ES XC06-2YD5 SIMATIC PDM V6.0 POWERPACK 512 bis 1024 TAGS 1 6ES GX17-0YB5 ASSET ENGINEERING 1 6ES CX17-0YA5 SOFTWARE PCS 7 OS CLIENT Operator System Server 2 6ES CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER BCE SVR03 2 LCD MONITOR, 19" 7) 2 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 2 POWER CABLE 1 6ES BC17-2YA0 SOFTWARE PCS 7 OS SERVER REDUNDANCY V PO Operator System Server Maintenance Server 2 6ES CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER BCE SVR03 2 LCD MONITOR, 19" 7) 2 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 2 POWER CABLE 1 6ES BB17-2YA0 SOFTWARE PCS 7 OS SERVER REDUNDANCY V7.0 9) 1000 PO 2 6ES GB17-0YB0 ASSET RUNTIME BASIC PACKAGE INCL. 100 ASSET TAGS 2 6ES GC00-2YB0 ASSET RUNTIME POWERPACK 1000 ASSET TAGS 1) 9) V /236

166 Asset Management Required Optional Product Number Product Description Notes Operator System Client 3 6ES EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT WXP 3 LCD MONITOR, 19" 3 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 3 POWER CABLE 3 6ES CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 3 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Terminal Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 10 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 7 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 2 6ES CJ10-3BB0 PCS 7 SINGLE AS CPU 416-3PN WITH 4MB RAM 3) MEMORY CARD, 100 PO AS RT 2 6ES BA00-0XB5 PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100) 4) 2 6ES BB00-0XB5 PCS7, SOFTWARE, RUNTIME LICENSE AS (PO 1000) 4) NOTE 2) Scalance switch requires 24VDC power supply (not listed) 3) AS 416-3IE Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available 4) AS PO RT License expanded to total 3000 PO based on, 600 PO included in ES, 100 PO included in each AS 7) Monitor for engineering and maintenance only 9) Redundant OS Server is supplied with a RS-232 serial connection cable. In case of a larger distance between the redundant systems an Ethernet connection can be used instead. This requires additional Ethernet Network Interface cards in the systems V /236

167 Field Bus 14 Field Bus Field Bus Single DP-PA-FF The basis for SIMATIC PCS 7 s field connectivity is PROFIBUS DP, the Field Bus with the largest number of nodes installed in the world in the discrete and process industries. Based on robust RS-485 technology PROFIBUS DP offers a versatile bus system that supports reliable high speed data transfer across a large number of slaves. SIMATIC PCS 7 Automation Systems are equipped with PROFIBUS DP master functionality and can be extended to support multiple PROFIBUS DP networks. Powerful active network components like Diagnostic Repeaters provide network segmentation, functionality and detailed diagnostics. PROFIBUS DP slaves can be connected directly to the high speed PROFIBUS DP, and via dedicated network transitions acts as the high performance link to intelligent Field Devices based on the PROFIBUS PA and Foundation Fieldbus standards. Besides data transmission, PROFIBUS PA provides power to the field device on the same two wire cable. This function is performed by a PROFIBUS PA Couplers or FF power supplies. Energy limiting components allow it to connect field devices directly in an explosion hazardous environment. DP/PA and DP/FF Link components act as gateways between the high speed PROFIBUS DP networks and bus powered PA/ FF side allowing deployment of a larger number of PROFIBUS PA slaves and FF Field Devices without exhausting the available address space of the PROFIBUS DP network. Single optical PROFIBUS DP To support larger distances, provide ring fault tolerance and electrical isolation, PROFIBUS DP allows the introduction of Fiber Optic network components. The logical bus topology remains a single line, while ring fault tolerance increases availability. Redundant optical PROFIBUS DP Highest availability and isolation are achieved when combining redundant PROFIBUS DP and Fiber Optic network components. The combination of a double fault tolerant ring allows the occurrence of multiple disturbances without losing connectivity to the Field. Redundant electrical PROFIBUS DP, PROFIBUS PA and FOUNDATION FIELDBUS When high availability is a requirement, PROFIBUS DP supports extension of redundant networks to IO racks and DP/PA and DP/FF Links. A redundant PROFIBUS DP network consists of two separate electrical lines connected to two independent PROFIBUS Masters and several redundant DP Slaves. PROFIBUS PA and FIELDBUS FOUNDATION offer the unique capability to construct the Field Device Bus as a fault tolerant ring, increasing the availability of complete Field Device networks. Redundant PROFIBUS PA and redundant FOUNDATION FIELDBUS are available in combination with single and redundant PROFIBUS DP networks. V /236

168 Field Bus 14.1 Single DP-PA-FF Field Bus Figure 14-1 V /236

169 Field Bus Single DP-PA-FF Field Bus Bill of Materials Table 14-1 Required Optional Product Number Product Description Notes Automation System 1 6ES CJ10-3BB0 PCS 7 SINGLE AS CPU 416-3PN WITH 4MB RAM MEMORY CARD, 100 PO AS RT 1) ET200M 1 6ES XX08-1XA0 PCS 7 I/O SUBSYSTEM HOT SWAPPING FOR ET200M 2) DIAGNOSTICS REPEATER 1 6ES AA01-0XA0 RS485 DIAGNOSTICS REPEATER 2) DP/PA LINK 1 6ES AC83-0XA0 FIELD DEVICE LINK DP/PA COUPLER FDC ) NON EX-VERSION 1 6ES BA82-0XB0 DP/PA-LINK A. ET200M IM153-2 HF 3) 1 6ES GA00-0XA0 RAIL FOR ET 200M 483 MM LONG F. MAX. 5 BUS 5) MOD. FUNCTION: INSERT/REMOVE 1 6ES HA00-0XA0 BUS UNIT FOR ET200M F. THE INTEGR.OF 1 PS A.1 IM ES HF80-0XA0 BUS UNIT BM DP/PA FOR EXPANDED TEMPERATURE RANGE DP/FF LINK 1 6ES MD07-0YA5 SIMATIC PDM PCS 7-FF V ES DA80-0XB0 IM FF 1 6ES AC84-0AX0 FIELD DEVICE COUPLER FDC ES GA00-0XA0 RAIL FOR ET 200M 483 MM LONG F. MAX. 5 BUS MOD. FUNCTION: INSERT/REMOVE 1 6ES HA00-0XA0 BUS UNIT FOR ET200M F. THE INTEGR.OF 1 PS A.1 IM ES HF80-0XA0 BUS UNIT BM DP/PA FOR EXPANDED TEMPERATURE RANGE V /236

170 Field Bus NOTE 1) AS 416-3IE Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available PROFIBUS NOTES: Max. number of PROFIBUS Slaves per Master 125 (Typical 30-80) Max. number of slaves per segment 32, segments are separated by (Diagnostics) Repeaters 2) ET200M, IM 153-2, Diagnostics Repeater require 24VDC Power Supply (not listed) 3) Max. 48 Field Devices per DP/PA Link, IM requires 24VDC Power Supply (not listed) 4) FDC Notes: Max. 5 FDC DP/PA Couplers in one DP/PA Link Max. 31 Field Devices per FDC (Typical 20-25) Max. Current provided by FDC is 1000 ma Max. PA Segment length is 1900 m (Typically m) 5) Longer lengths are available V /236

171 Field Bus 14.2 Single DP-PA-FF Field Bus Optical Figure 14-2 V /236

172 Field Bus Single DP-PA-FF Field Bus Bill of Materials Table 14-2 Required Optional Product Number Product Description Notes Automation System 1 6ES CJ10-3BB0 PCS 7 SINGLE AS CPU 416-3PN WITH 4MB RAM MEMORY CARD, 100 PO AS RT 1) OPTICAL FIELD BUS 4 6GK CB00 PROFIBUS OPTICAL LINK MODULE (OLM/G12) 6) ET200M 1 6ES XX08-1XA0 PCS 7 I/O SUBSYSTEM HOT SWAPPING FOR ET200M 2) DP/PA LINK 1 6ES AC83-0XA0 FIELD DEVICE LINK DP/PA COUPLER FDC ) NON EX-VERSION 1 6ES BA82-0XB0 DP/PA-LINK A. ET200M IM153-2 HF 3) 1 6ES GA00-0XA0 RAIL FOR ET 200M 483 MM LONG F. MAX. 5 BUS 5) MOD. FUNCTION: INSERT/REMOVE 1 6ES HA00-0XA0 BUS UNIT FOR ET200M F. THE INTEGR.OF 1 PS A.1 IM ES HF80-0XA0 BUS UNIT BM DP/PA FOR EXPANDED TEMPERATURE RANGE DP/FF LINK 1 6ES MD07-0YA5 SIMATIC PDM PCS 7-FF V ES DA80-0XB0 IM FF 1 6ES AC83-0AX0 FIELD DEVICE COUPLER FDC ES GA00-0XA0 RAIL FOR ET 200M 483 MM LONG F. MAX. 5 BUS 5) MOD. FUNCTION: INSERT/REMOVE 1 6ES HA00-0XA0 BUS UNIT FOR ET200M F. THE INTEGR.OF 1 PS A.1 IM ES HF80-0XA0 BUS UNIT BM DP/PA FOR EXPANDED TEMPERATURE RANGE V /236

173 Field Bus NOTE 1) AS 416-3IE Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available PROFIBUS Notes: Max. number of PROFIBUS Slaves per Master 125 (Typical 30-80) Max. number of slaves per segment 32, segments are separated by (Diagnostics) Repeaters 2) ET200M, IM 153-2, Diagnostics Repeater require 24VDC Power Supply (not listed) 3) Max. 48 Field Devices per DP/PA Link, IM requires 24VDC Power Supply (not listed) 4) FDC Notes: Max. 5 FDC DP/PA Couplers in one DP/PA Link Max. 31 Field Devices per FDC (Typical 20-25) Max. Current provided by FDC is 1000 ma Max. PA Segment length is 1900 m (Typically m) 5) Longer lengths are available 6) OLM/G12 implements a fault tolerant Optical PROFIBUS DP Ring. OLM/G12 requires 24 VDC Power Supply (not listed) V /236

174 Field Bus 14.3 Redundant DP-PA-FF Field Bus Figure 14-3 V /236

175 Field Bus Redundant DP-PA-FF Field Bus Bill of Materials Table 14-3 Required Optional Product Number Product Description Notes Automation System 1 6ES CM33-1CB0 CONTROLLER AS H; AC 10A for 120/230V10A, 1) 4MB W/RED. PS OPT; 2x9 SLOT RACK, 100 PO AS RT 2 6GK DX04-0XE0 KOMMUNIKATIONSPROZESSOR PROFIBUS CP443-5 EXTENDED 2) ET200M 1 6ES AR03-0XA0 ET200M-RED.-BUNDLE CONSISTING OF TWO IM153-3) 2HF Y-LINK 1 6ES LA11-0XA0 Y-LINK FOR CONNECTING SINGLE-CHANNEL DP SLAVES TO S7-400H 3) DIAGNOSTICS REPEATER 2 6ES AA01-0XA0 RS485 DIAGNOSTICS REPEATER 3) DP/PA LINK 2 6ES AC83-0XA0 FIELD DEVICE LINK DP/PA COUPLER FDC ) NON EX-VERSION 2 6ES BA82-0XB0 DP/PA-LINK A. ET200M IM153-2 HF 4) 1 6ES GA00-0XA0 RAIL FOR ET 200M 483 MM LONG F. MAX. 5 BUS 6) MOD. FUNCTION: INSERT/REMOVE 1 6ES HD80-0XA0 BUS UNIT BM IM 157 FOR EXPANDED TEMPERATURE RANGE 1 6ES HG80-0XA0 BUS COUPLE BM DP/PA FOR 2 FDC FOR REDUNDANT OPERATION 2 6ES AF81-0XA0 ACT. FIELD DISTRIBUTOR AFD FOR PROFIBUS PA RING DP/FF LINK 1 6ES MD07-0YA5 SIMATIC PDM PCS 7-FF V ES DA80-0XB0 IM FF 2 6ES AC84-0AX0 FIELD DEVICE COUPLER FDC ES GA00-0XA0 RAIL FOR ET 200M 483 MM LONG F. MAX. 5 BUS 6) MOD. FUNCTION: INSERT/REMOVE 1 6ES HD80-0XA0 BUS UNIT BM IM 157 FOR EXPANDED TEMPERATURE RANGE 1 6ES HG80-0XA0 BUS COUPLE BM DP/PA FOR 2 FDC FOR REDUNDANT OPERATION 2 6ES AF81-0XA0 ACT. FIELD DISTRIBUTOR AFD FOR PROFIBUS PA RING V /236

176 Field Bus NOTE 1) AS H Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available 2) CP443-5 Extended Notes: Max. number of PROFIBUS Slaves per Master 125 (Typical 30-80) Max. number of slaves per segment 32, segments are separated by (Diagnostics) Repeaters 3) ET200M, IM 153-2, Y-LINK and Diagnostics Repeater require 24VDC Power Supply (not listed) 4) Max. 48 Field Devices per DP/PA Link, IM requires 24VDC Power Supply (not listed) 5) FDC Notes: Max. One pair of redundant FDC per DP/PA Link and 3 single FDC Max. 31 Field Devices per redundant pair of FDC (Typical 20-25) Max. Current provided by FDC is 1000 ma Max. PA Segment length is 1900 m (Typically m) 6) Longer lengths are available 7) Max. 64 Field Devices per DP/FF Link (Typical 20-30) 8) DP/FF Link must be connected to the Plant Bus by means of Ethernet. Cables and Switches are not listed V /236

177 Field Bus 14.4 Redundant DP-PA-FF Field Bus Optical Figure 14-4 V /236

178 Field Bus Redundant DP-PA-FF Field Bus Optical Bill of Materials Table 14-4 Required Optional Product Number Product Description Notes Automation System 1 6ES CM33-1CB0 CONTROLLER AS H; AC 10A for 120/230V10A, 1) 4MB W/RED. PS OPT; 2x9 SLOT RACK, 100 PO AS RT 2 6GK DX04-0XE0 KOMMUNIKATIONSPROZESSOR PROFIBUS CP443-5 EXTENDED 2) OPTICAL FIELD BUS 10 6GK CB00 PROFIBUS OPTICAL LINK MODULE (OLM/G12) 8) ET200M 1 6ES AR03-0XA0 ET200M-RED.-BUNDLE CONSISTING OF TWO IM153-3) 2HF Y-LINK 2 6ES LA11-0XA0 Y-LINK FOR CONNECTING SINGLE-CHANNEL DP SLAVES TO S7-400H 3) DP/PA LINK 2 6ES AC83-0XA0 FIELD DEVICE LINK DP/PA COUPLER FDC ) NON EX-VERSION 2 6ES BA82-0XB0 DP/PA-LINK A. ET200M IM153-2 HF 4) 1 6ES GA00-0XA0 RAIL FOR ET 200M 483 MM LONG F. MAX. 5 BUS 6) MOD. FUNCTION: INSERT/REMOVE 1 6ES HD80-0XA0 BUS UNIT BM IM 157 FOR EXPANDED TEMPERATURE RANGE 1 6ES HG80-0XA0 BUS COUPLE BM DP/PA FOR 2 FDC FOR REDUNDANT OPERATION 2 6ES AF81-0XA0 ACT. FIELD DISTRIBUTOR AFD FOR PROFIBUS PA RING DP/FF LINK 1 6ES MD07-0YA5 SIMATIC PDM PCS 7-FF V ES DA80-0XB0 IM FF 2 6ES AC84-0AX0 FIELD DEVICE COUPLER FDC ES GA00-0XA0 RAIL FOR ET 200M 483 MM LONG F. MAX. 5 BUS 6) MOD. FUNCTION: INSERT/REMOVE 1 6ES HD80-0XA0 BUS UNIT BM IM 157 FOR EXPANDED TEMPERATURE RANGE 1 6ES HG80-0XA0 BUS COUPLE BM DP/PA FOR 2 FDC FOR REDUNDANT OPERATION 2 6ES AF81-0XA0 ACT. FIELD DISTRIBUTOR AFD FOR PROFIBUS PA RING V /236

179 Field Bus NOTE 1) AS H Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available 2) CP443-5 Extended Notes: Max. number of PROFIBUS Slaves per Master 125 (Typical 30-80) Max. number of slaves per segment 32, segments are separated by (Diagnostics) Repeaters 3) ET200M, IM 153-2, Diagnostics Repeater require 24VDC Power Supply (not listed) 4) Max. 48 Field Devices per DP/PA Link, IM requires 24VDC Power Supply (not listed) 5) FDC Notes: Max. 5 FDC DP/PA Couplers in one DP/PA Link Max. 31 Field Devices per FDC (Typical 20-25) Max. Current provided by FDC is 1000 ma Max. PA Segment length is 1900 m (Typically m) 6) Longer lengths are available 7) Max. 64 Field Devices per DP/FF Link (Typical 20-30) 8) OLM/G12 implements a fault tolerant Optical PROFIBUS DP Ring. OLM/G12 requires 24 VDC Power Supply (not listed) 9) DP/FF Link must be connected to the Plant Bus by means of Ethernet. Cables and Switches are not listed V /236

180 Network Architecture 15 Network Architecture Star Topologies The robust SCALANCE network components, active and managed switches, can be used to create cost-effective network topologies providing connectivity to large numbers of nodes. SCALANCE offers a broad line of components to build start topologies with a large number of ports. If multiple switches are required to accommodate the number of ports that is to be connected, or to allow for geographical distribution of switches, then we suggest to connect the switches as a fault tolerant ring. Fault Tolerant Ring A unique redundancy manager concept enables two SCALANCE switches to manage disturbances in an optical, electrical or mixed media ring backbone without interrupting network communication. This capability is available in the complete range of SCALANCE switches offered with SIMATIC PCS 7. Double Redundant Bus SIMATIC PCS 7 offers redundancy from Operator System Client to Field connectivity. Network communication between Operator System Clients and Servers, as well as between Operator System Servers and Automation Systems can reach the highest level of availability by deploying two network interfaces in each computer and Automation System and connecting these interfaces to separated fault tolerant ring structured networks. Fault Tolerant Ring 1GB For applications where backbone data throughput cannot be compromised, SCALANCE offers 1 Giga Bit network backbone switches. These high performance switches also provide redundancy management functionality allowing the implementation of fault tolerant ring topologies in a single or double redundant manner. V /236

181 Network Architecture 15.1 Star Architectures Figure 15-1 Star Architectures Bill of Materials Table 15-1 Product Number Product Description Notes Required Optional Electrical X GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 1) 4 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M NOTE 1) Scalance switch requires 24VDC power supply (not listed) V /236

182 Network Architecture 15.2 Fault Tolerant Ring Architectures Highspeed Ring Fault Tolerance SCALANCE Fault Tolerance Rings are created to provide multiple communication paths between switches, if one of the paths fails, the backup path is enabled to secure communication. Different from spanning tree technology, that delivers similar functionality, SCALANCE switches will reconfigure the available communication path fast enough to avoid that connected systems (Controllers, Servers, Clients) experience any communication failure. The high speed ring monitoring and reconfiguration is achieved by assigning one SCALANCE switch the role of Redundancy Manager. This Redundancy Manager will keep the ring open when no failure is detected and close the ring when a failure occurs. The ring connections between switches can be established through Fiber Optic and Electrical connections. Figure 15-2 The Redundancy Manager acts as a switch that opens the Ethernet Ring at a defined Position and monitors the status of the line. If a failure occurs on the line, the Redundancy Manager recognizes this, closes the switch and reestablishes communication. V /236

183 Network Architecture Ring connectivity, Standby Redundancy To connect two separate Fault Tolerant Ethernet Rings in a redundant manner, a second highspeed redundancy function is available. Although two connections between the rings are required for redundancy, only one connection can be active at a given momen in time. To achieve this each ring is equipped with two switches that support this so named Standby Redundancy. In this concept, two parallel point to point connections are monitoring each other, making sure that the standby connection is enabled when the active connection has a failure. This is achieved by configuring one SCALANCE switch as a Standby Master and a second SCALANCE switch as Standby Slave. Figure 15-3 The Standby Master and Standby Slave are connected in a logical manner. The Standby Master activates its connection and the Standby Slave deactivates its connection.both switches monitor each others status, in case of a failure in the active connection, the Standby Slave becomes active. The process of enabling the Standby Slave occurs fast enough to have no communication failure being experienced by connected systems (Controllers, Servers, Clients). V /236

184 Network Architecture 15.3 Fault Tolerant Ring Optical Architectures Figure 15-4 Terminal Bus Plant Bus V /236

185 Network Architecture Fault Tolerant Ring Optical Bill of Materials Table 15-2 Required Optional Product Number Product Description Notes Terminal Bus 2 6GK BB10-2AA3 SCALANCE X204-2, MANAGED IE 10/100MB 1) 2 6XV BN10 FIBER OPTIC CABLE BFOC(ST) 10 M 5 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 2 6GK BB10-2AA3 SCALANCE X204-2, MANAGED IE 10/100MB 1) 2 6XV BN10 FIBER OPTIC CABLE BFOC(ST) 10 M 6 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M NOTE 1) Scalance switch requires 24VDC power supply (not listed) V /236

186 Network Architecture 15.4 Fault Tolerant Ring Electrical Architectures Figure 15-5 Terminal Bus Plant Bus V /236

187 Network Architecture Fault Tolerant Ring Electrical Bill of Materials Table 15-3 Required Optional Product Number Product Description Notes Terminal Bus 2 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 1) 7 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 2 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 1) 8 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M NOTE 1) Scalance switch requires 24VDC power supply (not listed) V /236

188 Network Architecture 15.5 (Double) Redundant Bus Architectures Figure 15-6 V /236

189 Network Architecture (Double) Redundant Bus Bill of Materials Table 15-4 Required Optional Product Number Product Description Notes Terminal Bus 2 6GK BB00-2BA3 SCALANCE X202-2 IRT, MANAGED IE 10/100MB 1) 3 6GK BB10-2AA3 SCALANCE X204-2, MANAGED IE 10/100MB 1) 5 6XV BN10 FIBER OPTIC CABLE BFOC(ST) 10 M 14 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 4 6GK BB10-2AA3 SCALANCE X204-2, MANAGED IE 10/100MB 1) 4 6XV BN10 FIBER OPTIC CABLE BFOC(ST) 10 M 8 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M NOTE 1) Scalance switch requires 24VDC power supply (not listed) V /236

190 Network Architecture 15.6 Fault Tolerant Ring 1GB Figure 15-7 Terminal Bus Plant Bus V /236

191 Network Architecture Fault Tolerant Ring 1 GB Bill of Materials Table 15-5 Required Optional Product Number Product Description Notes Terminal Bus 2 6GK FL00-2AA3 SCALANCE X308-2, MANAGED IE 10/100/1000MB 1) 2 6XV AN10 FO Standard Cable SC-Duplex 10 M 5 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 2 6GK FL00-2AA3 SCALANCE X308-2, MANAGED IE 10/100/1000MB 1) 2 6XV AN10 FO Standard Cable SC-Duplex 10 M 6 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M NOTE 1) Scalance switch requires 24VDC power supply (not listed) V /236

192 Network Architecture 15.7 Redundancy Concepts Plant Bus Introduction In addition to the described Fault Tolerant Ring and Double Ring concepts described in the previous paragraphs, PCS 7 offers a flexible level of redundancy regarding the communication across the Plant Bus between Operator Systems and Automation Systems (Controllers). Prerequisites for redundant communication are SIMATIC S7-400H CPUs, either in a single or redundant setup, SCALANCE X network components and communication processor CP1613- A2 for Operator System Servers and Single Stations Single Station AS 41x-x-1H Automation System Single Station AS 41x-x-1H systems consist of one S7-41xH CPU. To support redundant communication, a station can be equipped with two CP443-1 Ethernet communication processors. The table below lists the different redundancy configurations. Concept 1, Single network, single OS Server/Single Station network connection, two communication paths One CP1613 in the OS Server, Single Station Two CP443-1 communication processors Star network or Fault tolerant ring Concept 2, Single network, redundant OS Server/Single Station network connection, two communication paths Two CP1613 in the OS Server, Single Station Two CP443-1 communication processors Star network or Fault tolerant ring Concept 3, (Double) redundant network, redundant OS Server/Single Station network connection, two communication paths Two CP1613 in the OS Server, Single Station Two CP443-1 communication processors Double Fault tolerant ring V /236

193 Network Architecture Figure 15-8 Concept 1 Concept 3 Plant Bus CP1613_A Plant Bus A Plant Bus B CP1613_A CP1613_B CP443-1_A CP443-1_B CP443-1_A CP443-1_B Communication Path 1: CP443-1_A <-> CP1613_A Communication Path 2 : CP443-1_B <-> CP1613_A Communication Path 1: CP443-1_A <-> CP1613_A Communication Path 2: CP443-1_B <-> CP1613_B Concept 2 Plant Bus CP1613_A CP443-1_A CP1613_B CP443-1_B Communication Path 1: CP443-1_A <-> CP1613_A Communication Path 2: CP443-1_B <-> CP1613_B V /236

194 Network Architecture Single Station AS 41x-x-1H Automation System Bill of Materials Table 15-6 Concept 1 Required Optional Product Number Product Description Notes Automation System 1 6ES CM03-3CB0 PCS 7 SINGLE AS CPU 417-4H WITH 4MB RAM MEMORY CARD, 100 PO AS RT, 1 X AC 120/230V 10A 1) Engineering and Operator System 1 6GK HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 2) 3) Concept 2, Concept 3 Table 15-7 Product Number Product Description Notes Required Optional Automation System 1 6ES CM03-3CB1 CONTROLLER AS H; AC 10A for 120/230V10A, 4MB W/RED. PS; 2x9 SLOT RACK, 100 PO AS RT 1) Engineering and Operator System 1 6GK HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 2) 1 6GK AA00 SIMATIC NET, CP1623 PCI EXPRESS 2) 3) NOTE SCALANCE switch and network components must be added, refer to network topology descriptions in this chapter to select the appropriate configuration and materials 1) Alternative for the AS H are the AS H and AS H Automation Systems 2) REDCONNECT Upgrade and CP1613 are required for each Operator System and Engineering System that is connected to the Plant Bus 3) The Bill of Material is based on the prerequisite that Operator System, Engineering System hardware is selected that is equipped with a CP1613 (Industrial Ethernet version of the hardware), only additional CP1613 communication processors are listed V /236

195 Network Architecture Redundant Station AS 41x-x-2H Automation System Redundant Station AS 41x-x-2H Automation Systems consist of two redundant S7-41x-xH CPUs. They can be equipped with two redundant CP443-2 or 4 redundant CP443-1 communication processors. The table below lists the different redundancy configurations. Concept 1, Single network, single OS Server/Single Station network connection, two communication paths One CP1613 in the OS Server, Single Station Two CP443-1 communication processors Star network or Fault tolerant ring Concept 2, Single network, redundant OS Server/Single Station network connection, four communication paths Two CP1613 in the OS Server, Single Station Two CP443-1 communication processors Star network or Fault tolerant ring Concept 3, (Double) redundant network, redundant OS Server/Single Station network connection, two communication paths Two CP1613 in the OS Server, Single Station Two CP443-1 communication processors (Double) redundant fault tolerant ring Concept 4, (Double) redundant network, redundant OS Server/Single Station network connection, four communication paths Two CP1613 in the OS Server, Single Station Four CP443-1 communication processors (Double) redundant fault tolerant ring V /236

196 Network Architecture Figure 15-9 Plant Bus Plant Bus B Plant Bus A Plant Bus Plant Bus B Plant Bus A V /236

197 Network Architecture Redundant Station AS 41x-x-2H Automation System Bill of Materials Table 15-8 Concept 1 Required Optional Product Number Product Description Notes Automation System 1 6ES CM33-1CB0 CONTROLLER AS H; AC 10A for 120/230V10A, 4MB W/RED. PS OPT; 2x9 SLOT RACK, 100 PO AS RT 1) Engineering and Operator System 1 6GK HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 2) 3) Concept 2, Concept 3 Table 15-9 Product Number Product Description Notes Required Optional Automation System 1 6ES CM33-1CB0 CONTROLLER AS H; AC 10A for 120/230V10A, 4MB W/RED. PS OPT; 2x9 SLOT RACK, 100 PO AS RT 1) Engineering and Operator System 1 6GK HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 2) 1 6GK AA00 SIMATIC NET, CP1623 PCI EXPRESS 2) 3) V /236

198 Network Architecture Table Concept 4 Required Optional Product Number Product Description Notes Automation System 1 6ES CM33-1CB0 CONTROLLER AS H; AC 10A for 120/230V10A, 4MB W/RED. PS OPT; 2x9 SLOT RACK, 100 PO AS RT 1) Engineering and Operator System 1 6GK HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 2) 1 6GK AA00 SIMATIC NET, CP1623 PCI EXPRESS 2) 3) NOTE SCALANCE switch and network components must be added, refer to network topology descriptions in this chapter to select the appropriate configuration and materials 1) Alternative for the AS H are the AS H and AS H Automation Systems 2) REDCONNECT Upgrade and CP1613 are required for each Operator System and Engineering System that is connected to the Plant Bus 3) The Bill of Material is based on the prerequisite that Operator System, Engineering System hardware is selected that is equipped with a CP1613 (Industrial Ethernet version of the hardware), only additional CP1613 communication processors are listed V /236

199 Network Architecture 15.8 Concepts of Redundancy Terminal Bus Introduction Operator System Servers and Clients, as well as Engineering Systems, Batch Servers, Route Control Servers and Central Archive Servers, can be equipped with a redundant Terminal Bus connection. The table below lists the different redundancy configurations. Concept 1, Single network Redundant Terminal Bus connection in each Server and Client Single Fault Tolerant Ring network Concept 2, (Double) redundant network Redundant Terminal Bus connection in each Server and Client (Double) Redundant Fault Tolerant Ring network, with Standby redundancy between the two rings V /236

200 Network Architecture Redundant Terminal Bus Figure Figure V /236

201 Network Architecture Redundant Terminal Bus Bill of Material Table Required Optional Product Number Product Description Notes Operator System Server 1 6ES XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 1) Operator System Client 1 6ES XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS NOTE SCALANCE switch and network components must be added, refer to network topology descriptions in this chapter to select the appropriate configuration and materials 1) Must be selected for each Batch, Route Control and Central Archive Server, and Engineering System V /236

202 Safety System 16 Safety System Single Station Fail Safety System Safety Instrumented Systems are built on proven SIMATIC PCS 7 safety system technology. Like all other SIMATIC PCS 7 system architectures, the safety system architecture is scalable from small to large systems providing all functionality at each scale. The SIMATIC PCS 7 Single Station Safety System contains the engineering, run-time and operation, and monitoring functionality of a complete Safety Instrumented System in a single computer and Fail Safe Automation System. The Fail-safe safety system is engineered by means of comprehensive Continuous Function Chart logic or the front-running integrated cause and effect engineering and runtime tools, Safety Matrix. Safety Matrix can be used stand-alone and as an integral component of the Engineering System. Client-Server Medium to large systems are implemented by combining standard and Safety Automation Systems connected to an Operator System Server. The Engineering and Operation and Monitoring functions are distributed across the Engineering and Operator System Computers. Client-Server Redundant High availability of Operation, Monitoring and Automation System functionality is provided by redundant Operator System Servers and High Availability Automation Systems. V /236

203 Safety System 16.1 Single Station Safety System Figure 16-1 Plant Bus V /236

204 Safety System Single Station Safety System Bill of Materials Table 16-1 Required Optional Product Number Product Description Notes Engineering and Operator System 1 6ES AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS BCE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES AB17-0YA5 SOFTWARE PCS 7 ENG AS/OS 1000 PO AS AND OS 1) RT 1 6ES CC02-0YA5 SOFTWARE ENG S7 F SYSTEMS 1 6ES SM02-0YA5 SOFTWARE SAFETY MATRIX TOOL 1 6ES SM62-0YA5 SOFTWARE SAFETY MATRIX VIEWER 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT Plant Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 2 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 1 6ES CF03-3BB0 PCS 7 SINGLE AS CPU 414F WITH 4MB RAM MEMORY CARD, 100 PO AS RT, S7 F SYSTEMS RT 3) NOTE 1) Initial number of POs can be increased using Power packs 2) Scalance switch requires 24VDC power supply (not listed) 3) AS 414F Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available V /236

205 Safety System 16.2 Client-Server Safety System Figure 16-2 Plant Bus V /236

206 Safety System Client-Server Safety System Bill of Materials Table 16-2 Required Optional Product Number Product Description Notes Engineering System 1 6ES AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS BCE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES AF17-0YA5 SOFTWARE PCS 7 ENG AS/OS UNLIMITED, 600 PO AS RT, WITHOUT OS RUNTIME 1 6ES CC02-0YA5 SOFTWARE ENG S7 F SYSTEMS 1 6ES SM02-0YA5 SOFTWARE SAFETY MATRIX TOOL 1 6ES SM62-0YA5 SOFTWARE SAFETY MATRIX VIEWER 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT Operator System Server 1 6ES CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER BCE SVR03 1 LCD MONITOR, 19" 5) 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES BC17-0YA0 SOFTWARE PCS 7 OS SERVER 2000 PO 1) Operator System Client 3 6ES EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT WXP 3 LCD MONITOR, 19" 3 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 3 POWER CABLE 3 6ES CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 3 6ES SM62-0YA5 SOFTWARE SAFETY MATRIX VIEWER 3 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Terminal Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 5 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 4 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 2 6ES EN33-1BB1 CONTROLLER AS417F, AC120/230V10A,16MB, 9 Slot 3) Rack, 100 PO AS RT, S7 F SYSTEMS RT 2 6ES BA00-0XB5 PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100) 4) 1 6ES BB00-0XB5 PCS7, SOFTWARE, RUNTIME LICENSE AS (PO 1000) 4) V /236

207 Safety System NOTE 1) Initial number of POs can be increased using Power packs 2) Scalance switch requires 24VDC power supply (not listed) 3) AS 417F Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available 4) AS PO RT License expanded to total 2000 PO based on, 600 PO included in ES, 100 PO included in each AS 5) Monitor for engineering and maintenance only V /236

208 Safety System 16.3 Client-Server Redundant Safety System Figure 16-3 Plant Bus V /236

209 Safety System Client-Server Redundant Safety System Bill of Materials Table 16-3 Required Optional Product Number Product Description Notes Engineering System 1 6ES BF13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS IE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES AF17-0YA5 SOFTWARE PCS 7 ENG AS/OS UNLIMITED, 600 PO AS RT, WITHOUT OS RUNTIME 1 6ES CC02-0YA5 SOFTWARE ENG S7 F SYSTEMS 1 6ES SM02-0YA5 SOFTWARE SAFETY MATRIX TOOL 1 6ES SM62-0YA5 SOFTWARE SAFETY MATRIX VIEWER 1 6GK AA00 SIMATIC NET, CP1623 PCI EXPRESS 1) 1 6GK HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 4) 1 6ES XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 2) 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT Operator System Server 2 6ES DE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER IE SVR03 2 LCD MONITOR, 19" 8) 2 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 2 POWER CABLE 1 6ES BC17-2YA0 SOFTWARE PCS 7 OS SERVER REDUNDANCY V PO 2 6GK AA00 SIMATIC NET, CP1623 PCI EXPRESS 1) 2 6GK HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 4) 2 6ES XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 2) Operator System Client 2 6ES EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT WXP 2 LCD MONITOR, 19" 2 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 2 POWER CABLE 2 6ES XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 2) 2 6ES CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 2 6ES SM62-0YA5 SOFTWARE SAFETY MATRIX VIEWER 2 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Terminal Bus 2 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 5) 10 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M 3) 9) V /236

210 Safety System Required Optional Product Number Product Description Notes Plant Bus 2 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 5) 10 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 2 6ES EN33-1EB0 CONTROLLER AS417FH; AC 10A for 120/230V10A, 7) 16MB W/RED. PS OPT; 2x9 SLOT RACK, 100 PO AS RT, S7 F SYSTEMS RT 2 6ES BA00-0XB5 PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100) 6) 1 6ES BB00-0XB5 PCS7, SOFTWARE, RUNTIME LICENSE AS (PO 1000) 6) NOTE 1) Required if a redundant Plant Bus network is selected 2) Required if a redundant Terminal Bus is selected 3) Initial number of POs can be increased using Power packs 4) Required if redundant Plant Bus or redundant Automation System is selected 5) Scalance switch requires 24VDC power supply (not listed) 6) AS PO RT License expanded to total 2000 PO based on, 600 PO included in ES, 100 PO included in each AS 7) AS 417FH Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available 8) Monitor for engineering and maintenance only 9) Redundant OS Server is supplied with a RS-232 serial connection cable. In case of a larger distance between the redundant systems an Ethernet connection can be used instead. This requires additional Ethernet Network Interface cards in the systems V /236

211 Connectivity 17 Connectivity Client-Server System and OpenPCS 7 SIMATIC PCS 7 offers access at your fingertips to all real-time and historical process and alarm data. The comprehensive interface for this access is the OpenPCS 7 software. OpenPCS 7 connects to SIMATIC PCS 7 Operator System Servers as well as Central Archive Servers and provides access to all data via standard OPC Server technology. It integrates OPC DA (Data Access), OPC HDA (Historical Data Access), OPC AE (Alarms & Events) and OPC HAE* (Historical Alarms & Events) in one system. (*OPC HAE available with SIMATIC PCS 7 V7.0 SP1). Small System For smaller systems a cost-effective combination of OpenPCS 7 and SIMATIC PCS 7 Operator System Client functionality is offered. Large System For high performance and large applications OpenPCS 7 runs on its own dedicated computer, providing access to all data available on multiple redundant SIMATIC PCS 7 Operator System Server and Central Archive Server systems. V /236

212 Connectivity 17.1 Client Server System and OpenPCS 7 Figure 17-1 Plant Bus V /236

213 Connectivity Client Server System and OpenPCS 7 Bill of Materials Table 17-1 Required Optional Product Number Product Description Notes Engineering System 1 6ES AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS BCE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES AF17-0YA5 SOFTWARE PCS 7 ENG AS/OS UNLIMITED, 600 PO AS RT, WITHOUT OS RUNTIME 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT Operator System Server 1 6ES CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER BCE SVR03 1 LCD MONITOR, 19" 5) 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES BC17-0YA0 SOFTWARE PCS 7 OS SERVER 2000 PO 1) Operator System Client 2 6ES NG07-0YX0 COMPUTER PCS 7 0S CLIENT 547B WXP 2 LCD MONITOR, 19" 2 6ES CB00-0YA0 KEYBOARD SIMATIC PC INTNAL, USB (G) 2 POWER CABLE 2 6ES CX07-0YA5 SOFTWARE PCS 7 OS CLIENT V ES XD07-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Open PCS 7 Station 1 6ES EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 A5E DESKTOP ADAPTER NETWORK CARD 6) 1 6ES HX17-2YB0 SIMATIC PCS 7 OPENPCS 7 Terminal Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 5 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 4 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M V /236

214 Connectivity Required Optional Product Number Product Description Notes Automation System 2 6ES CJ10-3BB0 PCS 7 SINGLE AS CPU 416-3PN WITH 4MB RAM 3) MEMORY CARD, 100 PO AS RT 2 6ES BA00-0XB5 PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100) 4) 1 6ES BB00-0XB5 PCS7, SOFTWARE, RUNTIME LICENSE AS (PO 1000) 4) NOTE Enterprise network switch and cables are not listed. 1) Initial number of POs can be increased using Power packs 2) Scalance switch requires 24VDC power supply (not listed) 3) AS 416-3IE Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available 4) AS PO RT License expanded to total 2000 PO based on, 600 PO included in ES, 100 PO included in each AS 5) Monitor for engineering and maintenance only 6) Enterprise Network connection Firewall applications between Terminal Bus and Perimeter Network and between Perimeter Network and Enterprise Network are not listed but required Network components for Perimeter Network and Enterprise Network connection have not been listed V /236

215 Connectivity 17.2 Small Client Server System and OpenPCS 7 Figure 17-2 Plant Bus V /236

216 Connectivity Small Client Server System and OpenPCS 7 Bill of Materials s Table 17-2 Required Optional Product Number Product Description Notes Engineering System 1 6ES AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS BCE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES AF17-0YA5 SOFTWARE PCS 7 ENG AS/OS UNLIMITED, 600 PO AS RT, WITHOUT OS RUNTIME 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT Operator System Server 1 6ES CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER BCE SVR03 1 LCD MONITOR, 19" 5) 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES BC17-0YA0 SOFTWARE PCS 7 OS SERVER 2000 PO 1) Operator System Client 1 6ES EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Operator System Client and Open PCS 7 Station 1 6ES EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 A5E DESKTOP ADAPTER NETWORK CARD 6) 1 6ES CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 1 6ES GX17-2YB0 SIMATIC PCS 7 OS CLIENT / OPENPCS 7 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Terminal Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 4 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 3 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M V /236

217 Connectivity Required Optional Product Number Product Description Notes Automation System 1 6ES CJ10-3BB0 PCS 7 SINGLE AS CPU 416-3PN WITH 4MB RAM 3) MEMORY CARD, 100 PO AS RT 3 6ES BA00-0XB5 PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100) 4) 1 6ES BB00-0XB5 PCS7, SOFTWARE, RUNTIME LICENSE AS (PO 1000) 4) NOTE 1) Initial number of POs can be increased using Power packs 2) Scalance switch requires 24VDC power supply (not listed) 3) AS 416-3IE Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available 4) AS PO RT License expanded to total 2000 PO based on, 600 PO included in ES, 100 PO included in each AS 5) Monitor for engineering and maintenance only 6) Enterprise Network connection Firewall applications between Terminal Bus and Perimeter Network and between Perimeter Network and Enterprise Network are not listed but required Network components for Perimeter Network and Enterprise Network connection have not been listed V /236

218 Connectivity 17.3 Large Client Server System and OpenPCS 7 Figure 17-3 Plant Bus V /236

219 Connectivity Large Client Server System and OpenPCS 7 Bill of Materials Table 17-3 Required Optional Product Number Product Description Notes Engineering System 1 6ES BF13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS IE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES AF17-0YA5 SOFTWARE PCS 7 ENG AS/OS UNLIMITED, 600 PO AS RT, WITHOUT OS RUNTIME 1 6GK AA00 SIMATIC NET, CP1623 PCI EXPRESS 1) 1 6GK HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 4) 1 6ES XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 2) 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT Operator System Server 2 6ES DE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER IE SVR03 2 LCD MONITOR, 19" 9) 2 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 2 POWER CABLE 1 6ES BD17-2YA0 SOFTWARE PCS 7 OS SERVER REDUNDANCY V PO 2 6GK AA00 SIMATIC NET, CP1623 PCI EXPRESS 1) 2 6GK HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 4) 2 6ES XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 3) Central Archive Server 2 6ES CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER BCE SVR03 2 LCD MONITOR, 19" 9) 2 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 2 POWER CABLE 2 6ES FA17-0YB0 CENTRAL ARCHIVE SERVER BASIC PACKAGE INCL. 8) 1500 VARIABLES 2 6ES XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 2) 2 6ES CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER BCE SVR03 3) 11) V /236

220 Connectivity Required Optional Product Number Product Description Notes Operator System Client 2 6ES EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT WXP 2 LCD MONITOR, 19" 2 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 2 POWER CABLE 2 6ES XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 2) 2 6ES CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 2 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Open PCS 7 Station 1 6ES EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 2) 1 A5E DESKTOP ADAPTER NETWORK CARD 10) 1 6ES HX17-2YB0 SIMATIC PCS 7 OPENPCS 7 Terminal Bus 2 6GK BA00-2AA3 SWITCH MANAGED IE X216 10/100MBIT/S 5) 18 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 2 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 5) 10 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 1 6ES CM33-1CB0 CONTROLLER AS H; AC 10A for 120/230V10A, 7) 4MB W/RED. PS OPT; 2x9 SLOT RACK, 100 PO AS RT 3 6ES BA00-0XB5 PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100) 6) 2 6ES BB00-0XB5 PCS7, SOFTWARE, RUNTIME LICENSE AS (PO 1000) 6) V /236

221 Connectivity NOTE 1) Required if a redundant Plant Bus network is selected 2) Required if a redundant Terminal Bus is selected 3) Initial number of POs can be increased using Power packs 4) Required if redundant Plant Bus or redundant Automation System is selected 5) Scalance switch requires 24VDC power supply (not listed) 6) AS PO RT License expanded to total 3000 PO based on, 600 PO included in ES, 100 PO included in each AS 7) AS H Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available 8) Number of Variables can be increased using Power packs 9) Monitor for engineering and maintenance only 10) Enterprise Network connection 11) Redundant OS Server is supplied with a RS-232 serial connection cable. In case of a larger distance between the redundant systems an Ethernet connection can be used instead. This requires additional Ethernet Network Interface cards in the systems Firewall applications between Terminal Bus and Perimeter Network and between Perimeter Network and Enterprise Network are not listed but required Network components for Perimeter Network and Enterprise Network connection have not been listed V /236

222 AS-OS PO Count 18 AS-OS PO Count Starter System 250 PO The licensing of SIMATIC PCS 7 Automation and Operator Systems has reached a new level of flexibility and scalability by allowing the deployment of exactly the number of licensed objects as required for a specific application. For smaller applications SIMATIC PCS 7 offers cost effective bundles of Operator and Automation System Run-time licensing. A Process Object is a function that resides at the Automation System level and is integrated at both the Automation System and Operator System level. Examples of a Process Object are a PID Controller or a MOTOR function. Typically a technological automation function is equivalent to a Process Object. Nevertheless it depends on the complexity of the automation function where several Process Objects are needed for one function (e.g. 2 PID Process Objects for a split range control). Examples of typical technological functions, PCS 7 process Objects and related I/O counts are: Table 18-1 Technological Function PCS 7 Process Object I/O Analog Monitoring MEAS_MON 1 AI Digital Status DIG_MON 1 DI PID Control CTRL_PID 1 AI, 1 AO Motor MOTOR 1 DI, 1 DO Valve VALVE 2 DI, 1 DO As a rule of the thumb I/O s are equivalent to 1 Process Object. For PCS 7 licensing the total amount of Process Objects is counted regardless of the number of Inputs and Outputs. Also the amount of data exchanged with other Automation Systems does not influence the number of Process Objects. The smallest license allows implementation of 250 Process Objects at the Operator and Automation System level. Single Station 1000 PO A bundled Run-time license for the Operator and Automation System is available for starter system and single station Engineering System and supports up to 2000 Process Objects. Client-Server 2000 PO For Client-Server applications SIMATIC PCS 7 offers an Engineering System with unlimited Process Objects for engineering and testing purposes. The number of Automation System Process Objects is licensed by means of the addition of Power packs. The number of Operator System Process Objects is licensed by the appropriate Operator System Server license. Operator System Clients do not require Process Object licensing and can access all Process Objects of the connected Operator System Servers. V /236

223 AS-OS PO Count Client-Server Redundant 3000 PO For redundant Operator System Servers both servers must be licensed with the appropriate number of Process Objects. Multi-Server 5000 PO Systems consisting of multiple Operator System Servers allow distribution of Process Objects across multiple Servers. When multiple Engineering Systems are deployed, SIMATIC PCS 7 requires the Automation System Process Objects to be licensed only once. V /236

224 AS-OS PO Count 18.1 Starter System 250 Process Objects Figure 18-1 V /236

225 AS-OS PO Count Starter System 250 Process Objects Bill of Materials Table 18-2 Required Optional Product Number Product Description Notes Engineering, Operator and Automation System 1 6ES AA00-0AA0 SIMATIC PCS 7 BOX RTX V7.1 ALL-IN-ONE SYSTEM (ES, OS AND AS) 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 LCD MONITOR, 19" 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1) NOTE 1) Please use the PCS 7 BOX configurator, because the PCS 7 BOX is available in different configurations, e. g. DC 24 V or AC 110/230 V. V /236

226 AS-OS PO Count 18.2 Single Station System 1000 Process Objects Figure 18-2 Plant Bus V /236

227 AS-OS PO Count Single Station System 1000 Process Objects Bill of Materials Table 18-3 Required Optional Product Number Product Description Notes Engineering and Operator System 1 6ES AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS BCE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES AB17-0YA5 SOFTWARE PCS 7 ENG AS/OS 1000 PO AS AND OS 1) RT 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT Plant Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 2) 2 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 1 6ES CJ10-3BB0 PCS 7 SINGLE AS CPU 416-3PN WITH 4MB RAM MEMORY CARD, 100 PO AS RT 3) NOTE 1) Initial number of POs can be increased using Power packs 2) Scalance switch requires 24VDC power supply (not listed) 3) AS 416-3IE Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available V /236

228 AS-OS PO Count 18.3 Client Server System 2000 Process Objects Figure 18-3 Plant Bus V /236

229 AS-OS PO Count Client Server System 2000 Process Objects Bill of Materials s Table 18-4 Required Optional Product Number Product Description Notes Engineering System 1 6ES AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS BCE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES AF17-0YA5 SOFTWARE PCS 7 ENG AS/OS UNLIMITED, 600 PO AS RT, WITHOUT OS RUNTIME 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT Operator System Server 1 6ES CE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER BCE SVR03 1 LCD MONITOR, 19" 4) 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES BC17-0YA0 SOFTWARE PCS 7 OS SERVER 2000 PO Operator System Client 2 6ES EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT WXP 2 LCD MONITOR, 19" 2 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 2 POWER CABLE 2 6ES CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 2 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Terminal Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 1) 4 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 1 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 1) 4 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Automation System 2 6ES CJ10-3BB0 PCS 7 SINGLE AS CPU 416-3PN WITH 4MB RAM 2) MEMORY CARD, 100 PO AS RT 2 6ES BA00-0XB5 PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100) 3) 1 6ES BB00-0XB5 PCS7, SOFTWARE, RUNTIME LICENSE AS (PO 1000) 3) V /236

230 AS-OS PO Count NOTE 1) Scalance switch requires 24VDC power supply (not listed) 2) AS 416-3IE Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available 3) AS PO RT License expanded to total 2000 PO based on, 600 PO included in ES, 100 PO included in each AS 4) Monitor for engineering and maintenance only V /236

231 AS-OS PO Count 18.4 Client Server Redundant System 3000 Process Objects Figure 18-4 Plant Bus V /236

232 AS-OS PO Count Client Server Redundant System 3000 Process Objects Bill of Materials Table 18-5 Required Optional Product Number Product Description Notes Engineering System 1 6ES BF13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS IE WXP 1 LCD MONITOR, 19" 1 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 1 POWER CABLE 1 6ES AF17-0YA5 SOFTWARE PCS 7 ENG AS/OS UNLIMITED, 600 PO AS RT, WITHOUT OS RUNTIME 1 6GK AA00 SIMATIC NET, CP1623 PCI EXPRESS 1) 1 6GK HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 3) 1 6ES XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 2) 1 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION 1 6ES CX17-2YA5 SIMATIC VERSION CROSS MANAGER 1 6ES FX17-2YA5 SIMATIC VERSION TRAIL 1 6ES DX17-2YB5 IMPORT/EXPORT ASSISTENT Operator System Server 2 6ES DE13-2BA0 PCS7 INDUSTRIAL WORKSTATION IPC547C OS SERVER IE SVR03 2 LCD MONITOR, 19" 7) 2 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 2 POWER CABLE 1 6ES BD17-2YA0 SOFTWARE PCS 7 OS SERVER REDUNDANCY V7.0 8) 3000 PO 2 6GK AA00 SIMATIC NET, CP1623 PCI EXPRESS 1) 2 6GK HB71-3AC0 SIMATIC NET, REDCONNECT UPGRADE 3) 2 6ES XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 2) Operator System Client 2 6ES EA02-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT WXP 2 LCD MONITOR, 19" 2 6ES CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB 2 POWER CABLE 2 6ES XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS 2) 2 6ES CX17-0YA5 SOFTWARE PCS 7 OS CLIENT 2 6ES XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION Terminal Bus 2 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 4) 10 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M Plant Bus 2 6GK BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S 4) 12 6XV QH60 CABLE IE TP CORD RJ45/RJ45 6 M V /236

233 AS-OS PO Count Required Optional Product Number Product Description Notes Automation System 3 6ES CM33-1CB0 CONTROLLER AS H; AC 10A for 120/230V10A, 6) 4MB W/RED. PS OPT; 2x9 SLOT RACK, 100 PO AS RT 1 6ES BA00-0XB5 PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100) 5) 2 6ES BB00-0XB5 PCS7, SOFTWARE, RUNTIME LICENSE AS (PO 1000) 5) NOTE 1) Required if a redundant Plant Bus network is selected 2) Required if a redundant Terminal Bus is selected 3) Required if redundant Plant Bus or redundant Automation System is selected 4) Scalance switch requires 24VDC power supply (not listed) 5) AS PO RT License expanded to total 3000 PO based on, 600 PO included in ES, 100 PO included in each AS 6) AS H Automation System listed requires 110/220 VAC Power Supply, AS with 24VDC Power is available 7) Monitor for engineering and maintenance only 8) Redundant OS Server is supplied with a RS-232 serial connection cable. In case of a larger distance between the redundant systems an Ethernet connection can be used instead. This requires additional Ethernet Network Interface cards in the systems V /236

234 AS-OS PO Count 18.5 Multi-Server System 5000 Process Objects Figure 18-5 Plant Bus V /236

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