1205/1206 CUTTER SECTION 4. Electrical and Circuit Diagrams ISSUE 1 JUNE Page 4-1

Transcription

1 SECTION 4 Electrical and Circuit Diagrams ISSUE 1 JUNE 1993 Page 4-1

2 SECTION COMPONENT AND SENSORS LAYOUT ISSUE 1 JUNE 1993 Page 4-2

3 SECTION 4.1 COMPONENT AND SENSORS LAYOUT ITEM NO. DESCRIPTION PART NO. QUANTITY 1 COVER SWITCH MOTOR DISC SENSOR CONTROL PANEL F/S (RED) A CONTROL PANEL F/S (GREEN) B CONTROL PANEL V/S (RED) C CONTROL PANEL V/S (GREEN) BLADE DRIVE MOTOR 220V A BLADE DRIVE MOTOR 110V MOTOR START RELAY 220V A MOTOR START RELAY 110V MAINS FILTER 220V A MAINS FILTER 110V C.P.U. P.C.B. ASSEMBLY F/S A C.P.U P.C.B. ASSEMBLY V/S TRACTOR DRIVE MOTOR F/S TRACTOR DRIVE MOTOR V/S BLADE SHAFT SENSOR AUTO LOAD SENSOR (2 PART) A AUTO LOAD SENSOR (REFLECTIVE) MAINS NEON SWITCH 220V A MAINS NEON SWITCH 110V MAINS INPUT SOCKET MAINS FUSE 220V A MAINS FUSE 110V ISSUE 4 JUN 2001 Page 4-3

4 Section Machine Wiring Diagram ISSUE 1 JUNE 1993 Page 4-4

5 Section 4.2a - Machine Wiring Diagram ISSUE 2 DEC 2002 Page 4-4a 15

6 Section 4.2b - Machine Wiring Diagram ISSUE 2 DEC 2002 Page b

7 Section Main PCB Circuit (Earlier Version) ISSUE 2 APR 1995 Page 4-5

8 1205/1206 Controller Revised: March 24, (1205) OR (1206) (cutter1.cct) Revision: 3 Bill Of Materials March 24, :25:51 Page 1 Item Qty Reference Part PFE Part No. 1 2 BR1,BR2 Rectifier, KBL08, 4A C1,C2 33pF C3,C4,C5,C6,C7,C8,C19 0.1uF C9,C uF, Philips (FEC) C11,C12,C13,C14 10nF C15 47uF, 6.3V C16,C uF, 40V C18 3.3nF C20,C21 220nF C22,C23 15nF, Polyester 100v C24 100uF, 63V D1 IN5368B, 5W D2,D3 1A, BYV D4,D5,D8 1N D6 1N D7 3mm LED, RED D9 15V, BZT03C F1,F2 300mA, 20mm J1,J2,J3,J4,J6 4-Way Header, 0.1" AMP MTA J5 16-way, Ribbon, Header NET1 Resistor network, 10K SIL J7 2-way Header, 0.1" AMP MTA J8 TB 2W, AMP MTA 0.156" J9 4-Way, AMP MTA 0.156" R16 10K Q1 Transistor TIP R1,R2 0.5R, Neohm ROX0515 0R (Vero G) 28 1 R3 22K R4,R5,R6,R7 150R R8 330R R9,R10,R11,R13,R14,R15 1K R17,R R12,R22,R23 47K R18,R19 6R8, 1W R20 3K SSR1 RELAY, 4A, FRE ZPV 6004A SECTION MAIN PCB (EARLIER VERSION) contd. ISSUE 2 APR 1995 Page 4-6

9 1205/1206 Controller Revised: March 24, (1205) OR (1206) (cutter1.cct) Revision: 3 Bill Of Materials March 24, :25:51 Page 2 Item Qty Reference Part PFE Part No T1 60VA, T2 30VA, TB1 10-Way AMP MTA 0.156" U2 27C64 (F/S MACHINE) C64 (V/S MACHINE) U3 74HCT U4 80C U5 LM U6,U7 L U8 L U9 LM U10 74LS244N U11 NM U12 74LS U13 74LS273N U14 74HC14P VR1,VR2 4K7 Fixed resistor VR3 10k, Single-turn Cermet X1 Crystal, 11MHz PCB Fuse holder, 20mm Fuse holder cover IC Socket, 40 pin 0.6" (For U4) IC Socket, 28 pin 0.6" (For U2) IC Socket, 8 pin 0.3" (For U11) IC Socket, 14 pin 0.3" (For U9,12,14) IC Socket, 20 pin 0.3" (For U3,8,10,13) Heat sink (For U5) Clip for above Heat sink (For U6/U7) C7146A 65 3 Bracket for above SECTION MAIN PCB (EARLIER VERSION) ISSUE 2 APR 1995 Page 4-7

10 Section 4.3a - Main PCB Circuit (Later Version) ISSUE 6 DEC 2002 Page 4-8

11 Cutter CPU PCB Revised: September (1205) or (1206) (cutter3.cct) Revision: 1 Bill Of Materials July :25:51 Page 1 Item Qty Reference Part PFE Part No. 1 2 BR1,BR2 Rectifier, KBL08, 4A C1,C2 33pF C3,C4,C5,C6,C7,C8,C18, 0.1uF C25,C26,C27,C C9,C uF, Philips (FEC) C11,C12,C13,C14 10nF C uF, 25V C16,C uF, 35V C17 3.3nF C19,C20 220nF C21,C22 15nF, Polyester 100v C23,C24 10pF D1,D2 1A, BYV D3,D4 1N D5 IN5368B, 3W D6,D7,D8,D9,D10 1N D11 1N5359, 5W, 24V LED1 5mm BEAD, RED LED2 5mm BEAD, GREEN F1,F2 Thermistor, PTC 480mA J1,J2,J3,J4,J5,J6,J7, 4-Way Header, 0.1" AMP MTA J10,J11,J12,J J8,J9 2-way Header, 0.1" AMP MTA J14 9-Way 'D' Type Plug J15 6-Way Header, 0.1" AMP MTA J16 16-way, Ribbon, Header J17,J18,J19,J20,J21 2-Way, AMP MTA 0.156" J22 4-Way, AMP MTA 0.156" J23 10-Way, AMP MTA 0.156" NET1,NET3 Resistor Network, 2K2 SIL NET2 Resistor Network, 4K7 SIL NET4 Resistor Network, 150R SIL Q1,Q2,Q3,Q4,Q5 Transistor, ZTX SSR1 RELAY, 4A, FRE ZPV 6004A S1 Switch, Miniature Push-Button S2 Swich, 4-Pole DIP X1 Crystal, MH z X2 Crystal, 12MHz T1 30VA, T2 100VA, VR1,VR2,VR3 Pot, 50K, Top adjust SECTION 4.3a - MAIN PCB (LATER VERSION) ISSUE 5 FEB 1997 Page 4-9

12 Cutter CPU PCB Revised: April (1205) or (1206) (cutter3.cct) Revision: 1 Bill Of Materials July :25:51 Page 2 Item Qty Reference Part PFE Part No R1 22K R2,R3,R4 1K R5,R6 6R8, 1W R7,R8 0.47R, 4W R9,R10,R11 10K R12,R13,R14,R15,R16 4K R17,R18,R19,R20, 330R R22,R23,R R21 47K U1 LM U2,U3 L U4 L U5 IM 26C U6,U12 74HC U7 74HCT U8,U17,U24 74HC14P U9 27C128 EPROM (1205) OR 54A 1 U9 27C128 EPROM (1206) U10 80C U11 DS U13 DS U14 NM232CD U15,U16 74HCT U18,U20 74HCT U19 74HCT U21 PAL 16L8 (Programmed) U22 74HCT U23 LM78S U25 74HCT TP1 - TP14 Test Pin SN1 Snubber 0.1uF 120R UL 68 1 RV1 Varistor 275V PCB Black Sleeve (For F1/F IC Socket, 40 pin 0.6" (For U10) IC Socket, 28 pin 0.6" (For U9) IC Socket, 24 pin 0.3" (For U5) IC Socket, 20 pin 0.3" (For U21) Heat sink (For U1/U23) Clip for above Heat sink (For U2/U3) C7146A 78 3 Bracket for above C6197A SECTION 4.3a - MAIN PCB (LATER VERSION) ISSUE 2 DEC 2002 Page 4-10

13 Section Switch PCB Circuit ISSUE 1 A PR 1995 Page 4-11

14 1205/1206 CONTROLLER - CONTROL PANEL 1 Revised: April 1, (1205) OR (1206) (cutpnl1.cct) Revision: 2 Bill Of Materials March 24, :22:03 Page 1 Item Qty Reference Part PFE Part No. 1 1 C1 10uF, 50V C2,C3 0.1uF, 100V C4 1000pF, 100V N/A 5 2 D1,D2 1N J1 Ribbon Header LED1,LED2,LED3,LED4,LED5 LED, 5mm x 2mm, GRN Q1 BC R1,R2,R13 180R R3 2K R4,R5,R6,R7,R8 1K R9,R10,R11,R12 4k SW1,SW2,SW3,SW4,SW6, RAFI RF SW7,SW SW5 RAFI RF SW9,SW10 RAFI RF19 Spot illuminated, GRN U1 MM5451N U2 (V/S Machines only - not HDSP Seg display, GRN fitted to F/S machines) 18 3 U3,U4,U5 HDSP Seg display, GRN U6 SN7407N PCB IC Socket, 40-DIL 0.6" (For U1) IC Socket, 14-DIL 0.3" (For U6) A/R Insulating Strip (For U2,U3,U4,U5) G6052A SECTION SWITCH PCB ISSUE 1 APR 1995 Page 4-12

15 Section Loopswitch Wiring Diagram ISSUE 1 FEB 2002 Page 4-13

16 Blank Page ISSUE 1 FEB 2002 Page 4-14