41K Series Cast Iron Commercial Steam Boiler

Transcription

1 41K Series Cast Iron Commercial Steam Boiler PARTS, KITS AND OPTIONAL ACCESSORIES Ordering Instructions Order Parts through your nearest supplier. When ordering parts, obtain Model Number and Serial Number from data plate on your boiler. Include following information when ordering. Part Number Part Description Boiler Model Number Boiler Serial Number Manufactured by: ECR International Inc Dwyer Avenue, Utica, NY Tel

2 COMPLETE BOILER MATERIAL LIST COMPLETE BOILER MATERIAL LIST *COMPONENT CART. Model LEFT MODEL SECTIONS INNER RIGHT KIT # KIT # KIT # ** STEAM TRIM CARTON ** STEAM TRIM CARTON LESS LOW WATER CUTOFF *** ACCESSORY CARTON **** JACKET END PANEL CARTON ITEM # ***** BASE END PANEL CARTON ITEM # (SA-1) (SA-2) (SA-3) (SA-4) * SEE PAGE 8 - COMPONENT CARTON PARTS LIST ** SEE PAGE 7 - STEAM CARTON PARTS LIST *** SEE PAGE 3 - ACCESSORY CARTON PARTS LIST **** SEE PAGE 8 - JACKET END PANEL CARTON PARTS LIST **** SEE PAGE 4 - BASE PANEL CARTON PARTS LIST 2

3 ACCESSORY CARTON ACCESSORY CARTON BOILER MODEL NUMBERS AND QUANTITIES PARTS DESCRIPTION PART NO COMPLETE ACCY CRTN # Push Nipples /8-11NC x 7 Stud 5/8-11NC Hex Nut /8 Flat Washer Non-Asbestos Furnace Cement - Pint FB-1 Fitting Bag FB-2 Fitting Bag FB-3 Fitting Bag /4 Drain Valve Nipple Paste - 4oz. 1 Sq. Head Plugs Junction Box Assembly 1-3 Base Hercules Grrip 1/4 Pint

4 BASE MATERIAL LIST Base Assembly 12 1c 1b b 9 2c 3 4c 10a 2b 6 4b KIT COMPLETE ASSEMBLY Includes Includes includes MODEL No. PARTS DESCRIPTION PART NO. QTY. QTY. QTY. 1a 300 Base (Not Shown) b 400 Base c 500 Base a 300 Fire Door (Not Shown) b 400 Fire Door c 500 Fire Door Orifice #30 (In Manifold) a 300 Manifold (Not Shown) b 400 Manifold c 500 Manifold Main Burner Main Burner with Pilot Bracket Pilot with Ignition Wire Pilot Mounting Bracket Pilot Tubing a VR8304M Gas Valve (300 & 400 Base) b 7000 DERHC Gas Valve (500 Base) Base End Panels (Left & Right) - Not available individually Base Side Insulation, Right & Left Front Base Insulation- 1x3x12.25 (not shown) Front Base Insulation- 1x3x16.50 (not shown) Front Base Insulation- 1x3x20.75 (not shown)

5 MATERIAL LISTS Control Assembly A 3 5B CONTROL ASSEMBLY Control Panel Assembly 300 & 400 Base Control Panel Assembly 500 Base COMPLETE CONTROL PANEL ASSEMBLY NO. PARTS DESCRIPTION PART NO. PART NO. QUANTITY 1 Intermittent Pilot Module Control Mounting Panel Base Power Harness Spark Control Harness A Harness Gas Valve B Harness Gas Valve

6 MATERIAL LISTS JUNCTION BOX ASSEMBLY JUNCTION BOX ASSEMBLY COMPLETE JUNCTION BOX ASSEMBLY 1-3 BASE MODELS NO. PARTS DESCRIPTION PART NO. QTY. 1 Junction Box Box Cover Ground Lug Harness, Main Burner Terminal Block Harness, Relay Power Harness, Transformer AR822II Control Board Relay on AR822II R35C 1 10 Transformer 75VA

7 MATERIAL LISTS STEAM TRIM CARTON PARTS DESCRIPTION PART NO. UNIT 67D-1 McDonnell & Miller LWCO SA QUANTITY PER CARTON SA SA SA Ea PA404A Pressuretrol Ea Gauge-water level /16 Tube GA Ea /2 Round Steam Gage Ea /4 x 3/4 Safety Valve Ea x 1 Safety Valve Ea /4 x 1-1/2 Safety Valve Ea /2 x 2 Safety Valve Ea /4 Brass Syphon Loop Ea /4 Brass Tee Ea /4 x 2 Brass TBE Nipple Ea

8 MATERIAL LISTS 1 2A B 2C ITEM PARTS DESCRIPTION COMPONENT CARTON MATERIAL LIST Model Model Model Draft Hood Intermediate Jacket Carton A Rear Panel B Control Panel Access Door C Lower Access Door AC AC AC 3 Top Front Panel Assembly Base Assembly (see pg 3) Control Panel Assembly (not shown) JACKET END PANEL CARTON ( ) MATERIAL LIST 6 Panel End Left Upper Panel End Left Middle Panel End Left Lower Panel End Right Upper Panel End Right Middle Panel End Right Lower

9 MATERIAL LISTS PARTS DESCRIPTION FITTING BAGS MATERIAL LIST PART NO. FB FB FB #10 x 1/2 Self Tap Screws #8 x 3/4 Self Tap Screws /16-18NC 3/4 Hex Head Bolts /16-18NC Hex Nuts /4-20NC x 1.1/2 J Bolts /4-20NC Hex Bolts HW Jacket Door Knobs Knob Screws ALTERNATE COMPONENT LIST NO. PARTS DESCRIPTION PART NO. 1 Steam Manual Reset Pressure Control (L404C-1147) LWCO and Feeder #47-2 (Models ) Water High Limit Control with Manual Reset (L4006E-1109 and well) Strap-on Operating Control (L6006C-1034) LWCO with Manual Reset (PS852M-24) to eliminate the 67D LWCO CSD-1 Gas Train (Refer to CSD-1 manual for parts list) 9

10 NOTES 10

11 NOTES 11

12 2201 Dwyer Avenue, Utica, NY Tel All specifications subject to change without notice ECR International, Inc. BDR THERMEA GROUP